The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanica...The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.展开更多
将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目...将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目标优化。运用该方法对某SUV车型后背门进行了轻量化设计,在保证拼焊板后背门各种刚度和模态性能指标的前提下,达到了轻量化的效果。具有工程实际意义。展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51275444)Specialized Research Fund for the Doctoral Program of Higher Education(Grant No.20121333110003)Natural Science Foundation-Steel and Iron Foundation of Hebei Province,China(Grant No.E2014203271)
文摘The elastoplastic mechanical properties of the weld and heat affected zone metals have comparatively major impact on the forming process of tailor-welded blanks. A few scholars investigated the elastoplastic mechanical properties of the weld and heat affected zone, but they only simply assumed that it was a uniform distribution elastoplastic material different from the base materials. Four types of tailor-welded blanks which consist of ST12 and 304 stainless steel plates are selected as the research objects, the elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals are obtained based on the nanoindentation tests, and the Erichsen cupping tests are conducted by combining numerical simulation with physical experiment. The nanoindentation tests results demonstrate that the elastoplastic mechanical properties of the weld and heat affected zone metals are not only different from the base materials, but also varying between the weld metals and the heat affected zone metals. Comparing the Erichsen cupping test resulted from numerical with that from experimental method, it is found that the numerical value of Erichsen cupping test which consider the elastoplastic mechanical properties of the weld and heat affected zone metals have a good agreement with the experimental result, and the relative error is only 4.8%. The proposed research provides good solutions for the inhomogeneous elastoplastic mechanical properties of the tailor-welded blanks weld and heat affected zone metals, and improves the control performance of tailor-welded blanks forming accuracy.
文摘将拼焊板技术应用于汽车轻量化设计,提出了基于拓扑优化的拼焊板轻量化设计方法。通过SIMP(solid isotropic material with penalization)法拓扑优化确定分块数目以及焊缝线位置。再以板件厚度作为设计变量,利用序列二次规划法进行多目标优化。运用该方法对某SUV车型后背门进行了轻量化设计,在保证拼焊板后背门各种刚度和模态性能指标的前提下,达到了轻量化的效果。具有工程实际意义。