Performance-Driven Multi-Objective Optimization Method for DLR Transonic Tandem Cascade Shape Design

Transonic tandem cascades can effectively increase the working load,and this feature conforms with the requirement of the large loads and pressure ratios of modern axial compressors.This paper presents an optimization strategy for a German Aerospace Center(DLR)transonic tandem cascade,with one front blade and two rear blades,at the inlet Mach number of 1.051.The tandem cascade profile was parameterized using 19 control parameters.Non-dominated sorting Genetic algorithm(NSGA-II)was used to drive the optimization evolution,with the computational fluid dynamics(CFD)-based cascade performances correction added for each generation.Inside the automatic optimization system,a pressure boundary condition iterative algorithm was developed for simulating the cascade performance with a constant supersonic inlet Mach number.The optimization results of the cascade showed that the deflection of the subsonic blade changed evidently.The shock wave intensity of the first blade row was weakened because of the reduced curvatures of the optimized pressure and suction sides of the front blade part and the downstream moved maximum thickness position.The total pressure losses decreased by 15.6%,20.9%and 19.9%with a corresponding increase in cascade static pressure ratio by 1.3%,1.8%and 1.7%,for the three cascade shapes in the Pareto solution sets under the near choke,the design and near stall conditions,respectively.

Application of Tandem Cascade to Design of Fan Stator with Supersonic Inflow

This article proposes a tandem cascade constructed to tackle the thorny problem of designing the high-loaded stator with a supersonic inflow and a large turning angle. The front cascade adopts a supersonic profile to reduce the shock wave intensity turning the flow into subsonic,while the rear cascade adopts a subsonic profile with a large camber offering the flow a large turning angle. It is disclosed that the losses would be minimized if the leading edge of the rear cas- cade lies close to the pressure side of the front cascade at a distance of 20% pitch in pitch-wise direction without either axial spacing or overlapping in axial direction. The 2D numerical test results show that,with the inflow Mach number of 1.25 and the turning angle of 52° ,the total pressure loss coefficient of the tandem cascade reaches 0. 106 ,and the diffusion factor 0. 745. Finally,this article has designed and simulated a high-loaded fan stage with the proposed tandem stator,which has the pressure ratio of 3.15 and the efficiency of 86.32% at the rotor tip speed of 495.32 m/s.

Design strategy and relevant flow mechanisms of highly loaded 3D compressor tandem cascades

To investigate the design strategy of highly loaded tandem cascades at both the midspan and endwall,the overall performance and flow mechanisms of four typical tandem cascades based on the optimization were analyzed from multiple perspectives numerically.The results show that the interference effects on the Front Blade(FB)and Rear Blade(RB)should not be overlooked during the design phase,and the design strategies at the midspan and endwall are completely different.At the midspan,the optimization aims to increase the interference effects and the strength of the gap jet while maintaining the same load on the FB and RB.However,the endwall optimal airfoil exhibits weakening interference effects,advancement of the gap jet location,and load transfer from the FB to RB.Through further analysis of flow characteristics,the midspan optimal airfoil is beneficial for inhibiting the low-energy fluid from interacting with the suction surface of RB under the design condition,but results in earlier occurrence of corner stall.The endwall optimal airfoil helps suppress the development of the secondary flow and delay the onset of corner stall.Furthermore,by combining the benefits of these two design approaches,additional forward sweep effects are achieved,further enhancing the performance of the tandem cascade.

Complicated flow in tip flow field of a compressor tandem cascade using delayed detached eddy simulation

The complex flow characteristics in the tip region of a tandem cascade with tip clearance have been calculated and analyzed using Delayed Detached Eddy Simulation(DDES).The coherent mechanism of the vortex structures near the blade tip was discussed,and the unsteady behaviors and features in the tip flow field were analyzed.Additionally,the interaction between the tip leakage flow and the gap jet was revealed.The results show that,compared to the datum cascade,the blade tip load of the rear blade increases while that of the front blade decreases.Unsteady fluctuations of the tandem cascade are mainly caused by the interaction between the tip leakage flow and gap jet,and by the mixing of the vortex structures,but there is no essential change in the spectrum feature of the tip leakage flow.Finally,a detailed analysis of the development of vortices in the tip region is conducted by the topological structures of the flow field.Combined with the three-dimensional vortex structures,the schematic diagram of the vortex system of the datum single-row cascade and tandem cascade is summarized.