Low-NOx Combustion Retrofit and Running Adjustment for 600-MW Utility Boiler with Four-Corner Tangential Firing

Low-NOX combustion retrofit is performed by adopting staged combustion technology for a 600 MW utility boiler with a four-corner tangential firing system. The emission data of NOX before and after retrofit are compared and analyzed. The test results show that the emission concentration of NOX decreases obviously after the low-NOX retrofit. Additionally, the emission of NOX decreases by nearly 50% when the unit load is higher than 350 MW. It can also be concluded that the emission of NOX is influenced significantly by the amount of SOFA, the damper opening of auxiliary air, the differential pressure between the secondary air windbox and the furnace, and so on.

Modeling and Simulation Study on Reverse Swirl of Secondary Air in Large Tangentially Fired Boiler

Based on the porosity method and the improved non uniform QUICK scheme, this paper describes a three dimensional computer simulation to predict the flow characteristics in a tangentially fired boiler. The model is applied to a 600?MW boiler modeling under different operating conditions of reverse swirl of secondary air. The numerical results achieve reasonable agreement with experimental data. The calculated results of flow field, the pressure distribution, the relative diameter of tangential circle, angular momentum flux in furnace and the velocity distribution index in horizontal gas pass are analyzed in detail. And then the effects of the reverse swirl of secondary air on flue gas imbalance are discussed. Finally a reasonable operating condition of the reverse swirl of secondary air is presented.

Computational Modeling of Tangentially Fired Boiler(Ⅱ) NO_x Emissions

The paper describes numerical and experimental study on reduction of NOx emissions in a 600 MW tangentially fired boiler furnace under different operating conditions. A simplified NOX formation mechanism model, along with the gas-particle multiphase flow model, is adopted. The prediction yields encouraging results as compared to experimental data.

Computational Modeling of Tangentially Fired Boiler (I) Models, Flow Field and Temperature Profiles

In this work, an Eulerian/Lagrangian approach has been employed to investigate numerically the flow characteristics, heat transfer and combustion in a tangentially fired furnace. The RNG (Re-normalization group) k-ε model and a new method for cell face velocity interpolation based on a non-staggered grid system are employed. To avoid pseudo-diffusion that is significant in modeling tangentially fired furnaces, attempts are made at improving the differential volume scheme. Some new developments on turbulent diffusion of particles are also taken into account. Thus, computational accuracy is improved substantially.

Computational investigation of hydrodynamics,coal combustion and NOx emissions in a tangentially fired pulverized coal boiler at various loads

This work presents a computational investigation of hydrodynamics,coal combustion and NOx emissions in a tangentially fired pulverized coal boiler at different loads(630,440 and 300 MW;relative loads of 100%,70%and 48%)to clarify the effect of load change on the furnace processes.A computational fluids dynamics model was established;the flow field,temperature profile,species concentration and NOx emissions were predicted numerically;and the influence of burner tilt angles was evaluated.Simulation results indicate that a decrease in boiler load decreases the gas velocity,attenuates the airflow rotations,and increases the tangent circle size.The high-temperature zone and flame moved toward the side walls.Such behaviors impair air-fuel mixing,heat transfer and steady combustion in the furnace.In terms of species concentrations,a decrease in boiler load increased the O2 content,decreased the CO content,and decreased the char burnout rates only slightly.A change in boiler load from 630 to 440 and 300 MW increased the NOx emissions from 202 to 234 and 247 mg/m^(3),respectively.Burner tilt angles are important in coal combustion and NOx emissions.A burner angle of-15°favors heat transfer and low NOx emissions(<185 mg/m^(3))for the current tangentially fired boiler.

Numerical Study of the Effect of Imaginary Circle Dinmeter and Initial Flow Field on the Aerodynamic Field in a Tangentially Fired Furnace

In this paper, the effect of the imaginary circle diameter opi and the initial flow field on the aerodynamic field in a tangentially fired furnace was studied by numerical simulation and experiments in the cold model. Results show that merely reducing the imaginary circle diameter rki can not significantly reduce the rotatiollal diameter op in the range considered. The flow still rotates coullter-clockwise stably and does not change rotation direction when the direction of all jet axes are defiected suddenly to the opposite rotation direction by up to 5.4" in a countereclockwise llow field. It is the first time that the numerical sAnulation results were obtained which agreed quite well with this experimental phenomena qualitatively. The experimental data, i.e., the rotational diameter & and the maximum velocity on the syrnmetric central line of fUrnace Vm, are only a bit larger than the simulation results. It is shown that the initial flow field has an important influence on the aerodynamic field in the furnace. Other measures have to be taken as wel1 in order to reduce & to resist slagging and high temperature corrosion of furnace tubes. Moreover, a new kind of grid arrangement was proposed in this paper, which can reduce effectively the false diffosion at the exit zone of burner.