Effect of hot isostatic pressure on the microstructure and tensile properties of γ'-strengthened superalloy fabricated through induction-assisted directed energy deposition

The microstructure characteristics and strengthening mechanism of Inconel738LC(IN-738LC) alloy prepared by using induction-assisted directed energy deposition(IDED) were elucidated through the investigation of samples subjected to IDED under 1050℃ preheating with and without hot isostatic pressing(HIP,1190℃,105 MPa,and 3 h).Results show that the as-deposited sample mainly consisted of epitaxial columnar crystals and inhomogeneously distributed γ’ phases in interdendritic and dendritic core regions.After HIP,grain morphology changed negligibly,whereas the size of the γ’ phase became increasingly even.After further heat treatment(HT,1070℃,2 h + 845℃,24 h),the γ’ phase in the as-deposited and HIPed samples presented a bimodal size distribution,whereas that in the as-deposited sample showed a size that remained uneven.The comparison of tensile properties revealed that the tensile strength and uniform elongation of the HIP + HTed sample increased by 5% and 46%,respectively,due to the synergistic deformation of bimodal γ’phases,especially large cubic γ’ phases.Finally,the relationship between phase transformations and plastic deformations in the IDEDed sample was discussed on the basis of generalized stability theory in terms of the trade-off between thermodynamics and kinetics.

Effects of magnesium and copper additions on tensile properties of Al-Si-Cr die casting alloy under as-cast and T5 conditions

Aluminum high pressure die casting(HPDC)technology has evolved in the past decades,enabling stronger and larger one-piece casting with significant part consolidation.It also offers a higher design freedom for more mass-efficient thin-walled body structures.For body structures that require excellent ductility and fracture toughness to be joined with steel sheet via self-piercing riveting(for instance,shock towers and hinge pillars,etc.),a costly T7 heat treatment comprising a solution heat treatment at elevated temperatures(450℃-500℃)followed by an over-ageing heat treatment is needed to optimize microstructure for meeting product requirement.To enable cost-efficient mass production of HPDC body structures,it is important to eliminate the expensive T7 heat treatment without sacrificing mechanical properties.Optimizing die cast alloy chemistry is a potential solution to improve fracture toughness and ductility of the HPDC components.The present study intends to tailor the Mg and Cu additions for a new Al-Si-Cr type die casting alloy(registered as A379 with The Aluminum Association,USA)to achieve the desired tensile properties without using T7 heat treatment.It was found that Cu addition should be avoided,as it is not effective in enhancing strength while degrades tensile ductility.Mg addition is very effective in improving strength and has minor impact on tensile ductility.The investigated Al-Si-Cr alloy with a nominal composition of Al-8.5wt.%Si-0.3wt.%Cr-0.2wt.%Fe shows comparable tensile properties with the T7 treated AlSi10MnMg alloy which is currently used for manufacturing shock towers and hinge pillars.

Tensile Properties and Prediction Model of Recombinant Bamboo at Different Temperatures

The destruction of recombinant bamboo depends on many factors,and the complex ambient temperature is an important factor affecting its basic mechanical properties.To investigate the failure mechanism and stress–strain relationship of recombinant bamboo at different temperatures,eighteen tensile specimens of recombinant bamboo were tested.The results showed that with increasing ambient temperature,the typical failure modes of recombinant bamboo were flush fracture,toothed failure,and serrated failure.The ultimate tensile strength,ultimate strain and elastic modulus of recombinant bamboo decreased with increasing temperature,and the ultimate tensile stress decreased from 154.07 to 96.55 MPa,a decrease of 37.33%,and the ultimate strain decreased from 0.011 to 0.008,a decrease of 26.57%.Based on the Ramberg-Osgood model and the pseudo‒elastic design method,a predictive model was established for the tensile stress–strain relationship of recombinant bamboo considering the temperature level.The model can accurately evaluate the tensile stress–strain relationship of recombinant bamboo under different temperature conditions.

Multiscale tensegrity model for the tensile properties of DNA nanotubes

DNA nanotubes(DNTs)with user-defined shapes and functionalities have potential applications in many fields.So far,compared with numerous experimental studies,there have been only a handful of models on the mechanical properties of such DNTs.This paper aims at presenting a multiscale model to quantify the correlations among the pre-tension states,tensile properties,encapsulation structures of DNTs,and the surrounding factors.First,by combining a statistical worm-like-chain(WLC)model of single DNA deformation and Parsegian's mesoscopic model of DNA liquid crystal free energy,a multiscale tensegrity model is established,and the pre-tension state of DNTs is characterized theoretically for the first time.Then,by using the minimum potential energy principle,the force-extension curve and tensile rigidity of pre-tension DNTs are predicted.Finally,the effects of the encapsulation structure and surrounding factors on the tensile properties of DNTs are studied.The predictions for the tensile behaviors of DNTs can not only reproduce the existing experimental results,but also reveal that the competition of DNA intrachain and interchain interactions in the encapsulation structures determines the pre-tension states of DNTs and their tensile properties.The changes in the pre-tension states and environmental factors make the monotonic or non-monotonic changes in the tensile properties of DNTs under longitudinal loads.

Improved continuous precipitation kinetics and tensile properties of extruded AZ80 alloy through {10-12} twin formation

This study investigates the effect of {10-12} deformation twins on the continuous precipitation behavior of an extruded Mg-8.0Al-0.5Zn-0.2Mn(AZ80) alloy during aging. The extruded AZ80 alloy is compressed along the transverse direction to introduce {10-12} twins,followed by an aging treatment at 300 ℃. The extruded material exhibits a twin-free microstructure with low internal strain energy, whereas the pre-twinned material possesses abundant {10-12} twins and has high internal strain energy. The aging results reveal that the peak-aging time of the pre-twinned material(1 h) is one-eighth of that of the extruded material(8 h). Although Mg_(17)Al_(12) continuous precipitates(CPs)are observed in both the peak-aged materials, these CPs are much smaller and more densely distributed in the pre-twinned material despite the significantly shorter aging time. The CPs size in the peak-aged materials increases in the following order: twinned region in the pre-twinned material(0.47 μm) < residual matrix region in the pre-twinned material(1.71 μm) < matrix region in the extruded material(2.55 μm).Moreover, the CPs number density in the twinned region of the pre-twinned material is approximately 11 times higher than that in the matrix region of the extruded material. The peak-aged pre-twinned material exhibits significantly higher tensile strength and ductility than the peak-aged extruded material. These results demonstrate that the formation of {10-12} twins in the extruded AZ80 alloy substantially accelerates the static precipitation of CPs during aging at 300 ℃ and improves the tensile properties of the peak-aged material.

Effect of Curing Age on Tensile Properties of Fly Ash Based Engineered Geopolymer Composites(FA-EGC)by Uniaxial Tensile Test and Ultrasonic Pulse Velocity Method

Tensile properties of fly ash based engineered geopolymer composites(FA-EGC)at different curing ages were studied by uniaxial tensile test and ultrasonic pulse velocity(UPV)methods,which included uniaxial tensile properties,the correlation between ultrasonic pulse velocity and tensile properties,and characteristic parameters of microcracks.The experimental results show that obvious strain hardening behavior can be found in FA-EGC at different curing ages.With the increase of curing age,the tensile strength increases,the tensile strain decreases and the toughness becomes worse.The UPV of FA-EGC increases with curing age,and a strong correlation can be found between tensile strength and UPV.With the increase of curing age,the average crack width of FA-EGC decreases and the total number of cracks increases.This is because the strength of geopolymer increases fast at early age,thus the later strength development of FA-EGC tend to be stable.At the same time,the bond strength between fiber and matrix,and the friction of fiber/matrix interface continue to increase with curing age,thus the bridging effect of fiber is gradually strengthened.In conclusion,the increase of curing age is beneficial to the development of tensile properties of FA-EGC.

Effects of temperature on tensile properties and deformation behavior of GH4586A superalloy

Effects of temperature on tensile properties and deformation behavior of the nickel-based superalloy GH4586A have been investigated. The results showed that deforming temperature has no effect on the microstructure of the alloy, while tensile properties are thermo-sensitive. With the increasing testing temperature the strength of the alloy decreased, and the ductility increased. While, the ductility of the alloy decreased weakly at the temperature range of 823 K to 923 K. And the main reason can be considered as the easily-broken of the MC type block carbides due to the stress concentration at the interface between the matrix and carbides to form the micro-cracks during the deforming process.

Microstructural characterization and mechanical properties of(TiC+TiB)/TA15 composites prepared by an in-situ synthesis method

Titanium matrix composites reinforced with ceramic particles are considered a promising engineering material due to their combination of high specific strength,low density,and high modulus.In this study,the TA15-based composites reinforced with a volume fraction of 10% to 25%(TiB+TiC)were prepared using powder metallurgy and casting technique.Microstructural characterization and phase constitution were examined using optical microscopy(OM),scanning electron microscopy(SEM),and X-ray diffraction(XRD).In addition,the microhardness,room temperature(RT)and high temperature(HT)tensile properties of the composites were evaluated.Results revealed that the reinforcements are distributed uniformly even in the composites with a high volume of TiB and TiC.However,as the volume fraction exceeds 15%,TiB and TiC particles become coarsening and exhibit rod-like and dendritic-like morphology.Microhardness increases gradually from 321.2 HV for the base alloy to a maximum of 473.3 HV as the reinforcement increases to 25vol.%.Tensile test results indicate that a reinforcement volume fraction above 20% is beneficial for enhancing tensile strength and yield strength at high temperatures,but it has an adverse effect on room temperature elongation.Conversely,if the reinforcement volume fraction is below 20%,it can improve high-temperature elongation when the temperature exceeds 600℃.

Effect of slow shot speed on externally solidified crystal,porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy

The effect of slow shot speed on externally solidified crystal(ESC),porosity and tensile property in a newly developed high-pressure die-cast Al-Si alloy was investigated by optical microscopy(OM),scanning electron microscopy(SEM)and laboratory computed tomography(CT).Results showed that the newly developed AlSi9MnMoV alloy exhibited improved mechanical properties when compared to the AlSi10MnMg alloy.The AlSi9MnMoV alloy,which was designed with trace multicomponent additions,displays a notable grain refining effect in comparison to the AlSi10MnMg alloy.Refining elements Ti,Zr,V,Nb,B promote heterogeneous nucleation and reduce the grain size of primaryα-Al.At a lower slow shot speed,the large ESCs are easier to form and gather,developing into the dendrite net and net-shrinkage.With an increase in slow shot speed,the size and number of ESCs and porosities significantly reduce.In addition,the distribution of ESCs is more dispersed and the net-shrinkage disappears.The tensile property is greatly improved by adopting a higher slow shot speed.The ultimate tensile strength is enhanced from 260.31 MPa to 290.31 MPa(increased by 11.52%),and the elongation is enhanced from 3.72%to 6.34%(increased by 70.52%).

Effect of trace Sc and Zr on aging behavior and tensile properties of 2618 alloy

The aging behavior of 2618 (Al Cu Mg Fe Ni) alloy added trace Sc and Zr was studied by Vicker’s hardness measurement at 200 and 300 ℃, and the tensile properties(yield strength, ultimate tensile strength and elongation) of alloys were measured at 20, 200, 250 and 300 ℃. The microstructures were observed by using optical microscope, SEM and TEM. It was found that the addition of Sc and Zr to 2618 alloy resulted in a uniform distribution of fine coherent Al 3(Sc,Zr) precipitates which had obvious aging hardening effect and made the S’ phase precipitate more homogeneously. The strength of alloy increased at ambient and elevated temperature without a decrease of ductility because of the precipitation strengthening and thermal stability of Al 3(Sc,Zr) particles. The ductile fracture of alloy occurred by microviod nucleation, growth and coalescence, so the microvoid coalescence was the dominant fracture mechanism. Al 3(Sc,Zr) particles could inhabit the recrystallization process of alloy 2618.

Effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting aluminum alloy

The effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting ZL114 A alloys was studied systemically through testing and analyzing the tensile strength and elongation subjected to different ultrasonic powers and solidification pressures. The results indicate that the synergistic action of ultrasonic vibration and solidification pressure can result in the refinement of grains and improvement of tensile properties. Both the highest tensile strength and elongation of aluminum alloy were obtained under synergistic action of 600 W ultrasonic power and 350 kPa solidification pressure. Moreover, the tensile fracture morphology shows obvious ductile fracture characteristics. When the solidification pressure is lower than 300 kPa, the effect of ultrasonic power on tensile strength and elongation is more obvious, but when the solidification pressure is higher than 300 kPa, the effect of solidification pressure on tensile strength and elongation is greater. Meanwhile, the size and morphology of the eutectic silicon were improved significantly by the ultrasonic vibration and pressurized solidification. The strip and massive eutectic silicon phase are completely converted into small short rod-like and evenly distributed Si phases at the grain boundary of primary α-Al.

Tensile properties and fracture behavior of Ti_2AlNb based alloys at room temperature

The tensile mechanical properties and fracture behaviors of Ti 22Al 20Nb 7Ta alloys were studied at room temperature. Three typical microstructures of Ti 2AlNb based alloys were obtained by combination of thermal mechanical processing and heat treat ment. They are: 1) lath mixture of O + B 2 with remaining β grain boundaries and α 2 phase; 2) equiaxed O phase in B 2 matrix; 3) fine lath mixture of O + B 2 without remaining β grain boundaries. It is shown that the microstructure obviously affects the tensile properties of Ti 2AlNb based alloys. The microstructure of fine lath mixture of O + B 2 without remaining β grain boundaries has good combination of yield stress and ductility, while the microstructure with lath mixture of O + B 2 with remaining β grain boundaries and α 2 phase has low yield stress and elongation. The fracture mode was also controlled by the microstructure of Ti 2AlNb based alloys. By means of SEM, it was found that the dominated fracture mode of microstructure with lath mixture of O + B 2 with remained β grain boundary and α 2 phase was intergranular, and the fracture mode of the other two microstructures was mainly transgranular.

Effects of La addition on the microstructure and tensile properties of Al-Si-Cu-Mg casting alloys

The effects of La addition on the microstructure and tensile properties of B-refmed and Sr-modified A1-1 1Si-1.5Cu-0.3Mg cast- ing alloys were investigated. With a trace addition of La （0.05wt%-0. lwt%）, the mutual poisoning effect between B and Sr can be neutral- ized by the formation of LaB6 rather than SrB6. By employing a La/B weight ratio of 2：1, uniform microstructures, which are characterized by well refined ct-A1 grains and adequately modified eutectic Si particles as well as the incorporation of precipitated strengthening intermetal- lics, are obtained and lead to appreciable tensile properties with an ultimate tensile strength of 270 MPa and elongation of 5.8%.

EFFECT OF HEAT TREATMENTS ON TENSILE PROPERTIES AND MICROSTRUCTURE OF 2195 ALLOY

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IMPROVEMENT IN TENSILE PROPERTIES OF α+β TYPE Ti ALLOYS BY HYDROGEN TREATMENT

A new process to refine the microstructure of α+βtvpe Ti alloys was developed by using hydrogen as a temporary alloying element.It involves hydrogenating the alloys below the hydrogenated β transus temperature about 0-40 K,air cooling to room temperature and then dehydrogenating at 948 K.Ti-6AI-4V and Ti-5AI-2.5Fe alloys treated hy this new process show much refined microstructures,and the yield strength,ultimate strength as well as the elongation increase 8—15,5—13 and 7—14% respectively

Tensile Properties of Weft Knitted Fabric Reinforced Composites

Seven kinds of weft knitted fabrics from glass fiber yarns were used as reinforcement to make fabric/epoxy composite laminates. Tensile tests were carried out to examine and compare the mechanical properties in course and wale direction of these composites. On the basis of experimental results, attempts have been made to analyze some main factors influencing stress-strain curve, ultimate tensile strength and initial elastic modulus of specimens.

Effect of fusion welding processes on tensile properties of armor grade, high thickness, non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.

Tensile properties and microstructure of rheo-diecast 7075 alloy prepared by serpentine channel process

A semisolid slurry of 7075 aluminum alloy was prepared by means of a serpentine channel process (SCP) and rheo-diecasting. The influences of pouring temperature during slurry preparation, the injection pressure and die preheat temperature on the mechanical properties and microstructure of a rheo-diecast 7075 aluminum alloy were investigated. The results show that the as-cast strength and elongation of the tensile samples were 210-260 MPa and 0.2%-1.7%, respectively, with an injection pressure of 130 MPa, a pouring temperature of 700-720℃, a preheat temperature of 280-350℃, and a plunger speed of 0.5 m·S^-1. The results also show that the aged strength and elongation of the tensile samples were 420-453 MPa and 1.0%-1.4%, respectively, when the alloy solution was treated at 470℃ for 12 h and aged at 120℃ for 24 h. The substantial shrinkage porosity in the 7075 aluminum alloy tensile samples was the main cause of low elongation.

Tensile and fracture properties of Ti-62A alloy plate with different microstructures

Ti-62A alloy plates with three different types of microstructure, fully equiaxed, bimodal, and Widmanstatten, were obtained by various heat treatments to investigate the effects of microstructure on the tensile and fracture properties at room temperature. The results reveal that Widmanstatten microstructure exhibits good damage tolerance behavior considering strength, fracture toughness, and fatigue crack growth behavior, while the bimodal microstructure shows good comprehensive properties considering the plasticity synthetically. Optical microscopy (OM) and scanning electron microscopy (SEM) microstructure analyses on fracture and fatigue crack path demonstrate that the dependence of mechanical properties and fatigue crack growth behavior on microstructural feature are attributed to the α lamellae width and the α colony size. ? The Nonferrous Metals Society of China and Springer-Verlag Berlin Heidelberg 2012.