Effect of hot isostatic pressure on the microstructure and tensile properties of γ'-strengthened superalloy fabricated through induction-assisted directed energy deposition

The microstructure characteristics and strengthening mechanism of Inconel738LC(IN-738LC) alloy prepared by using induction-assisted directed energy deposition(IDED) were elucidated through the investigation of samples subjected to IDED under 1050℃ preheating with and without hot isostatic pressing(HIP,1190℃,105 MPa,and 3 h).Results show that the as-deposited sample mainly consisted of epitaxial columnar crystals and inhomogeneously distributed γ’ phases in interdendritic and dendritic core regions.After HIP,grain morphology changed negligibly,whereas the size of the γ’ phase became increasingly even.After further heat treatment(HT,1070℃,2 h + 845℃,24 h),the γ’ phase in the as-deposited and HIPed samples presented a bimodal size distribution,whereas that in the as-deposited sample showed a size that remained uneven.The comparison of tensile properties revealed that the tensile strength and uniform elongation of the HIP + HTed sample increased by 5% and 46%,respectively,due to the synergistic deformation of bimodal γ’phases,especially large cubic γ’ phases.Finally,the relationship between phase transformations and plastic deformations in the IDEDed sample was discussed on the basis of generalized stability theory in terms of the trade-off between thermodynamics and kinetics.

Effects of heterogeneous microstructure evolution on the tensile and fracture toughness properties of extruded AZ31B alloys

This study aims to investigate the extrusion temperature effects on the development of heterogeneous microstructures and mechanical properties,focusing on their impact on the fracture toughness of AZ31B alloys.Magnesium AZ31B(Mg-3wt%Al-1wt%Zn)alloys with high strength and reasonable fracture toughness,featuring heterogeneous microstructures,were fabricated via warm/hot extrusion at temperatures ranging from 523 to 723 K.The AZ31B alloy extruded at 523 K was bimodally grained into coarse worked grains with high Kernel average misorientation(KAM)values and fine dynamically recrystallized(DRXed)grains(<10μm)with intermediate KAM values.The 523 K-extruded alloy exhibited a high tensile yield strength of∼280 MPa and fracture toughness KJIC of∼26 MPa·m^(1/2).Conversely,the 723 K-extruded AZ31B alloy was trimodally grained into a small amount of worked grains,fine DRXed grains,and coarse DRXed grains(>10μm)with low KAM values.The 723 K-extruded alloy exhibited low tensile yield strength but a high KJIC value of∼36 MPa·m^(1/2)owing to the high energy dissipation for crack extension in the coarse DRXed grains.

Effect of heat treatment on microstructure and tensile properties of A356 alloys

Two heat treatments of A356 alloys with combined addition of rare earth and strontium were conducted.T6 treatment is a long time treatment（solution at 535 ℃ for 4 h ＋ aging at 150 ℃ for 15 h）.The other treatment is a short time treatment（solution at 550 ℃ for 2 h ＋ aging at 170 ℃ for 2 h）.The effects of heat treatment on microstructure and tensile properties of the Al-7%Si-0.3%Mg alloys were investigated by optical microscopy,scanning electronic microscopy and tension test.It is found that a 2 h solution at 550 ℃ is sufficient to make homogenization and saturation of magnesium and silicon in α（Al） phase,spheroid of eutectic Si phase.Followed by solution,a 2 h artificial aging at 170 ℃ is almost enough to produce hardening precipitates.Those samples treated with T6 achieve the maximum tensile strength and fracture elongation.With short time treatment（ST）,samples can reach 90% of the maximum yield strength,95% of the maximum strength,and 80% of the maximum elongation.

Microstructure and tensile properties of containerless near-isothermally forged TiAl alloys

Ti-47Al-2Nb-2Cr-0.4（W, Mo） （mole fraction, %） alloy ingot fabricated using vacuum consumable melting was containerless near-isothermally forged, and the high temperature forgeability, microstructure and tensile properties were investigated. The results show that the TiAl ingot exhibits good heat workability during containerless near-isothermally forging process, and there are not evident cracks on the surface of as-forged TiAl pancake with a total deformation degree of 60%. The microstructure of the TiAl ingot appears to be typical nearly-lamellar（NL）, comprising a great amount of lamellar colonies （α2＋γ） and a few equiaxed γ grains. After near-isothermally forging, the as-forged pancake shows primarily fine equiaxed γ grains with an average grain size of 20 μm and some broken lamellar pieces, and some bent lamellas still exist in the hard-deformation zone. Tensile tests at room temperature show that ultimate tensile strength increases from 433 MPa to 573 MPa after forging due to grain refinement effect.

Microstructure and tensile properties of AE42-based magnesium alloys with calcium addition

The as-cast microstructure of AE42 was of typical dendritic and composed of the a matrix and some needle-shaped interphases Al11RE3. A small mount of Ca addition results in significant microstructural refinement and formation of a Al2Ca phase, which showed two kinds of morphologies, lamellar and tiny granular. The former distributes on grain boundaries and the later is within the matrix grains. With the increase of Ca addition the volume fraction of Al-RE compound (Al11RE3) decreases, but Al2Ca increases. Addition of Ca causes a significant increase of yield strength of the alloy both at ambient and elevated temperatures, but a little decrease of the ductility. With calcium addition the ultimate strength decreases at ambient temperature and 150°t, but increases at 175°C and 200°C.

Tensile and wear properties of TiC reinforced 420 stainless steel fabricated by in situ synthesis

TiC particle reinforced 420 stainless steel matrix composites were fabricated, and the microstructure, tensile properties and wear resistance of the composites were studied. The experimental results indicate that the distribution of TiC particles with size of 5 to 10 μm in diameter is uniform if the volume fraction of TiC is lower than 6%. However, slight agglomeration can be observed when the TiC content exceeds 6%. With the increase of TiC content the tensile and yield strength of the composites prepared increases and reaches the maximum when the volume fraction of TiC increases to 5%. Further increase of TiC content causes reductions of yield and tensile strength. The ductility of the composites shows a monotone decrease with the increase of TiC addition. The introduction of TiC into 420 stainless steel results in significant improvement on wear resistance, which reaches a steady level when the volume fraction of TiC increases to 11% and does not show obvious variation if the TiC content is further increased.

Molecular dynamics study on temperature and strain rate dependences of mechanical tensile properties of ultrathin nickel nanowires

Based on the EAM potential, a molecular dynamics study on the tensile properties of ultrathin nickel nanowires in the （100〉 orientation with diameters of 3.94, 4.95 and 5.99 nm was presented at different temperatures and strain rates. The temperature and strain rate dependences of tensile properties were investigated. The simulation results show that the elastic modulus and the yield strength are gradually decreasing with the increase of temperature, while with the increase of the strain rate, the stress--strain curves fluctuate more intensely and the ultrathin nickel nanowires rupture at one smaller and smaller strain. At an ideal temperature of 0.01 K, the yield strength of the nanowires drops rapidly with the increase of strain rate, and at other temperatures the strain rate has a little influence on the elastic modulus and the yield strength. Finally, the effects of size on the tensile properties of ultrathin nickel nanowires were briefly discussed.

Tensile properties and microstructure of Ti14 alloy after semi-solid forging

Tensile properties of a new α＋Ti2Cu alloy after solid forging at 950 °C and semi-solid forging at 1 000 °C and 1 050 °C were investigated over the temperature range of 20-600 °C. The results reveal that high strength and low ductility are obtained in all semi-solid forged alloys. Tensile properties decrease as the semi-solid forging temperature increases, and cleavage fractures are observed after semi-solid forging at 1 050 °C. The variations in tensile properties are attributed to the coarse microstructures obtained in the semi-solid alloys. It is found that the elevated semi-solid temperatures lead to more liquid precipitates along the prior grain boundaries, which increases the peritectic precipitation and formation of Ti2Cu precipitation zones during re-solidification. Recrystallization heat treatment leads to fine microstructure of semi-solid forged alloys, resulting in improvement of tensile properties.

Biaxial tensile properties and elastic constants evaluation of envelope material for airship

This paper presents an experimental study to determine the tensile properties of the envelope fabric Uretek3216L under biaxial cyclic loading.First the biaxial cyclic tests were carefully carried out on the envelope material to obtain the stress-strain data and the corresponding nonlinearity and orthotropy of the material were analyzed. Then for some determination options with different stress ratios the least squares method minimizing the strain terms was used to calculate the elastic constants from the experimental data.Finally the influences of the determination options with different stress ratios and the reciprocal relationship on the elastic constants were discussed.Results show that the orthotropy of the envelope material can be attributed to the unbalanced crimp of their constitutive yarns in warp and weft directions and the elastic constants vary noticeably with the determination options as well as the normalized stress ratios.In real design practice it is more reasonable to use constants determined for specific stress states in particular stress ratios depending on the project＆#39;s needs.Also calculating the structures with two limitative sets of elastic constants instead of using only one set is recommendable in light of the great variety of the constant＆#39;s values.

IMPROVEMENT ON TENSILE PROPERTIES AND CREEP RESISTANCE OF Fe 3Al BASED ALLOYS

Effects of alloying processing on tensile test properties of Fe 3Al based alloys have been studied. Results show that microalloying of cerium is very effective on increasing the room temperature ductility of Fe 3Al based alloys. Surface analysis by XPS demonstrates that cerium addition causes the change in the oxide chemistry and provides rapid passivation of the specimen surface. The high temperature strength and creep resistance of Fe 3Al based alloys can be significantly enhanced by alloying additions of tungsten, niobium or molybdenum, especially when combined additions of tungsten with niobium or molybdenum are used. The additions of tungsten, niobium or molybdenum also result in the significant microstructural refinement and the formation of fine precipitates which are identified as M 6C type carbide in the alloys containing tungsten.

Effects of temperature on tensile properties and deformation behavior of GH4586A superalloy

Effects of temperature on tensile properties and deformation behavior of the nickel-based superalloy GH4586A have been investigated. The results showed that deforming temperature has no effect on the microstructure of the alloy, while tensile properties are thermo-sensitive. With the increasing testing temperature the strength of the alloy decreased, and the ductility increased. While, the ductility of the alloy decreased weakly at the temperature range of 823 K to 923 K. And the main reason can be considered as the easily-broken of the MC type block carbides due to the stress concentration at the interface between the matrix and carbides to form the micro-cracks during the deforming process.

Study on mechanical properties of composite materials by in-situ tensile test

The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and propagation of the crack, and the fracture behavior in materials have been observed and studied. It is found that in the case of the tensile test, the crack emerged in SiC fiber initially. In the case of the strong cohesion of the fiber-metal interface, the crack propagated in the fiber, meanwhile the fibers in the neighborhood of the cracked fiber began to crack and the Mg-Al metal deformed plastically, and at last the material fractured. Otherwise the toughness of the materials grows in the case of the lower cohesion of the fiber-metal matrix interface.

Microstructure and tensile properties of low cost titanium alloys at different cooling rate

Titanium and titanium alloys have several advantages, but the cost of titanium alloys is very expensive compared with the traditional metal materials. This article introduces two new low-cost titanium alloys Ti-2.1Cr-1.3Fe (TCF alloy) and Ti-3Al-2.1Cr-1.3Fe (TACF alloy). In this study, we used Cr-Fe master alloy as one of the raw materials to develop the two new alloys. We introduce the microstructure and tensile properties of the two new alloys from β solution treated with different cooling methods. Optical microscopy (OM), X-ray diffractometry (XRD), and transmission electron microscopy (TEM) were employed to analyze the phase constitution, and scanning electron microscopy (SEM) was used to observe the fracture surfaces. The results indicate that the microstructures consist of β grain boundary and α′ martensite after water quenching (WQ), β matrix and α phase after air cooling (AC) and furnace cooling (FC), respectively. Also, the microstructure is the typical basketweave structures after FC. Of course, athermal ω is also observed by TEM after WQ. The strength increases with decreasing cooling rates and the plasticity is reversed. Because of the athermal ω, the strength and ductility are highest and lowest when the cooling method is WQ. The strength of TACF alloy is higher than the TCF alloy, but the plasticity is lower. The fracture surfaces are almost entirely covered with dimples under the cooling methods of AC and FC. Also, we observe an intergranular fracture area that is generated by athermal ω, although some dimples are observed after WQ.

Effect of trace Sc and Zr on aging behavior and tensile properties of 2618 alloy

The aging behavior of 2618 (Al Cu Mg Fe Ni) alloy added trace Sc and Zr was studied by Vicker’s hardness measurement at 200 and 300 ℃, and the tensile properties(yield strength, ultimate tensile strength and elongation) of alloys were measured at 20, 200, 250 and 300 ℃. The microstructures were observed by using optical microscope, SEM and TEM. It was found that the addition of Sc and Zr to 2618 alloy resulted in a uniform distribution of fine coherent Al 3(Sc,Zr) precipitates which had obvious aging hardening effect and made the S’ phase precipitate more homogeneously. The strength of alloy increased at ambient and elevated temperature without a decrease of ductility because of the precipitation strengthening and thermal stability of Al 3(Sc,Zr) particles. The ductile fracture of alloy occurred by microviod nucleation, growth and coalescence, so the microvoid coalescence was the dominant fracture mechanism. Al 3(Sc,Zr) particles could inhabit the recrystallization process of alloy 2618.

Effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting aluminum alloy

The effect of synergistic action of ultrasonic vibration and solidification pressure on tensile properties of vacuum counter-pressure casting ZL114 A alloys was studied systemically through testing and analyzing the tensile strength and elongation subjected to different ultrasonic powers and solidification pressures. The results indicate that the synergistic action of ultrasonic vibration and solidification pressure can result in the refinement of grains and improvement of tensile properties. Both the highest tensile strength and elongation of aluminum alloy were obtained under synergistic action of 600 W ultrasonic power and 350 kPa solidification pressure. Moreover, the tensile fracture morphology shows obvious ductile fracture characteristics. When the solidification pressure is lower than 300 kPa, the effect of ultrasonic power on tensile strength and elongation is more obvious, but when the solidification pressure is higher than 300 kPa, the effect of solidification pressure on tensile strength and elongation is greater. Meanwhile, the size and morphology of the eutectic silicon were improved significantly by the ultrasonic vibration and pressurized solidification. The strip and massive eutectic silicon phase are completely converted into small short rod-like and evenly distributed Si phases at the grain boundary of primary α-Al.

Tensile properties and fracture behavior of Ti_2AlNb based alloys at room temperature

The tensile mechanical properties and fracture behaviors of Ti 22Al 20Nb 7Ta alloys were studied at room temperature. Three typical microstructures of Ti 2AlNb based alloys were obtained by combination of thermal mechanical processing and heat treat ment. They are: 1) lath mixture of O + B 2 with remaining β grain boundaries and α 2 phase; 2) equiaxed O phase in B 2 matrix; 3) fine lath mixture of O + B 2 without remaining β grain boundaries. It is shown that the microstructure obviously affects the tensile properties of Ti 2AlNb based alloys. The microstructure of fine lath mixture of O + B 2 without remaining β grain boundaries has good combination of yield stress and ductility, while the microstructure with lath mixture of O + B 2 with remaining β grain boundaries and α 2 phase has low yield stress and elongation. The fracture mode was also controlled by the microstructure of Ti 2AlNb based alloys. By means of SEM, it was found that the dominated fracture mode of microstructure with lath mixture of O + B 2 with remained β grain boundary and α 2 phase was intergranular, and the fracture mode of the other two microstructures was mainly transgranular.

Effects of La addition on the microstructure and tensile properties of Al-Si-Cu-Mg casting alloys

The effects of La addition on the microstructure and tensile properties of B-refmed and Sr-modified A1-1 1Si-1.5Cu-0.3Mg cast- ing alloys were investigated. With a trace addition of La （0.05wt%-0. lwt%）, the mutual poisoning effect between B and Sr can be neutral- ized by the formation of LaB6 rather than SrB6. By employing a La/B weight ratio of 2：1, uniform microstructures, which are characterized by well refined ct-A1 grains and adequately modified eutectic Si particles as well as the incorporation of precipitated strengthening intermetal- lics, are obtained and lead to appreciable tensile properties with an ultimate tensile strength of 270 MPa and elongation of 5.8%.

Effect of fusion welding processes on tensile properties of armor grade, high thickness, non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.

Microstructures,tensile properties and serrated flow of Al_xCrMnFeCoNi high entropy alloys

Microstructures and mechanical properties of dual-phase AlxCrMnFeCoNi (x=0.4, 0.5, 0.6, at.%) alloys were investigated. Thermomechanical processing leads to a microstructural evolution from cast dendritic structures to equiaxed ones, consisting of face-centered cubic (fcc) and body-centered cubic (bcc) phases in the two states. The volume fraction of bcc phase increases and the size of fcc grain decreases with increasing Al content, resulting in remarkably improved tensile strength. Specifically, the serrated flow occurring at the medium temperatures varies from type A+B to B+C or C as the testing temperature increases. The average serration amplitude of these Al-containing alloys is larger than that of CoCrFeNiMn alloy due to the enhanced pinning effect. The early small strain produces low-density of dislocation arrays and bowed dislocations in fcc grains while the dislocation climb and shearing mechanism dominate inside bcc grains. The cross-slip and kinks of dislocations are frequently observed and high-density-tangled dislocations lead to dislocation cells after plastic deformation with a high strain.

Effect of Sn content on microstructure and tensile properties of as-cast and as-extruded Mg-8Li-3Al-(1,2,3)Sn alloys

The effects of Sn content on microstructure and tensile properties of as-cast and as-extruded Mg-8Li-3Al-(1,2,3)Sn(wt.%)alloys were investigated by X-ray diffractometry(XRD),optical microscopy(OM),scanning electron microscopy(SEM)and tensile test.It is found that,as-cast Mg-8Li-3Al-(1,2,3)Sn alloys consist ofα-Mg+β-Li duplex matrix,MgLiAl2 and Li2Mg Sn phases.Increasing Sn content leads to grain refinement ofα-Mg dendrites and increase in content of Li2MgSn phase.During hot extrusion,complete dynamic recrystallization(DRX)takes place inβ-Li phase while incomplete DRX takes place inα-Mg phase.As Sn content is increased,the volume fraction of DRXedα-Mg grains is increased and the average grain size of DRXedα-Mg grains is decreased.Increasing Sn content is beneficial to strength but harmful to ductility for as-cast Mg-8Li-3Al-(1,2,3)Sn alloys.Tensile properties of Mg-8Li-3Al-(1,2,3)Sn alloys are improved significantly via hot extrusion and Mg-8Li-3Al-2Sn alloy exhibits the best tensile properties.