Numerical and Experimental Characterizations of SiFRP Ablator for the Application to Liquid Rocket Engine Combustors

The ablative material is supposed to be one of good candidates for LRE （liquid rocket engine） combustion chamber to achieve both high reliability and low cost and a numerical analysis for the ablator is considered to be a potentially efficient tool to reduce cost as well. So far, ablators have been successfully applied for many SRM （solid rocket motors）, but the application to LRE is still quite limited in Japan. The authors believe that this is primarily because of the unpredictable nature of the heat load from combustion gases to the combustor wall. Indeed, reliable thermal design of ablative combustion chamber, namely reliable prediction of thermal performance, needs both reliable heat load model and reliable ablator response model. This paper elaborates our research activities and our recent research findings.

An Electro-Hydraulic Actuator for the TVC of a Throttlable Kerolox Rocket Engine

An electro-hydraulic actuator for the thrust vector control(TVC)of a throttlable kerolox rocket engine is introduced in this paper.The creative feature is an integrated hydraulic power drive unit,where a constant speed kerosene motor is used to draw high pressure kerosene from the engine and to drive a constant pressure variable displacement piston pump,acting as the power supply for the actuator.Its operational mechanism,to accommodate the varying pressure from the turbo-pump of a throttling engine,lies in a pressure-reducing flow regulator inserted at the motor inlet.Another key point is that the displacement of the motor is reasonably bigger than the pump so that a sufficiently wide range of pressures can be adapted.Modeling analysis and flight test results were well matched,which show the outstanding performance of this novel type actuator.

Research on Quality Assessment Method of Rocket Engine Based on Fuzzy Comprehensive Evaluation and TOPSIS Method

As the core of the rocket system,the performance and quality of rocket engines are of paramount impor-tance.Currently,the production of aerospace model rocket engines does not differentiate the production and selection of motors according to the importance of the mission,which is insufficient to ensure the high reliability requirements of important launch missions.To select rocket engines with better performance quality for more critical launch missions,this paper uses fuzzy comprehensive evaluation and TOPSIS methods based on the test value or assessment informa-tion of evaluation indicators.The method scientifically and accurately ranks the performance quality of rocket engines,choosing the engines with better performance quality for more strategic missions,and providing technical support for national management decisions.

Elimination of the Potentially Dangerous Asteroid “Apophis” Using Electric Rocket

A project of elimination of potentially dangerous asteroid Apophis which April 13, 2029 year approaches to Earth at a distance of 36,000 km is considered. The elimination is carried out by means of asteroid disintegration into small fragments as a result of nuclear explosion, which is produced 133 days before the moment of maximal convergence of the asteroid Apophis with Earth. In the project, a method of phased timely delivery of nuclear charge on the surface of the asteroid is proposed. In the first stage, the nuclear charge using carrier rocket “Delta” is delivered into Earth orbit. In the second stage, the charge using electric rocket is transferred from Earth orbit into the orbit of asteroid Apophis and is descended onto its surface. For implementation of the project, the design of electric rocket ER-7, which uses electric rocket engines type MARS and solar panels based on gallium arsenide is developed. Design of landing capsule, which has a chemical rocket engine and the container in which located the nuclear charge of 6 megaton is developed.

Experimental and Theoretical Research Review of Hybrid Rocket Motor Techniques and Applications

A hybrid rocket motor combines components from both solid fuel and liquid fuel rocket motors. The fuel itself is a solid grain, (often paraffin or hydroxyl-terminated polybutadiene, known as HTPB) while the oxidizing agent is liquid (often hydrogen peroxide or liquid oxygen). These components are combined in the fuel chamber which doubles as the combustion chamber for the hybrid motor. This review looks at the advances in techniques that have taken place in the development of these motors since 1995. Methods of testing the thrust from rocket motors and of measuring the rocket plume spectroscopically for combustion reaction products have been developed. These assessments allow researchers to more completely understand the effects of additives and physical changes in design, in terms of regression rates and thrust developed. Hybrid rocket motors have been used or tested in many areas of rocketry, including tactical rockets and large launch vehicles. Several additives have shown significant improvements in regression rates and thrust, including Guanidinium azotetrazolate (GAT), and various Aluminum alloys. The most recent discoveries have come from research into nano-particle additives. The nano-particles have been shown to provide enhancements to many parameters of hybrid rocket function, and research into specific areas continues in the sub-field of nano-additives for fuel grains.

Experimental Investigation on Performance of Pulse Detonation Rocket Engine Model

The PDRE test model used in these experiments utilized kerosene as the fuel, oxygen as oxidizer, and nitrogen as purge gas. The solenoid valves were employed to control intermittent supplies of kerosene, oxygen and purge gas. PDRE test model was 50 mm in inner diameter by 1.2 m long. The DDT （deflagration to detonation transition） enhancement device Shchelkin spiral was used in the test model. The effects of detonation frequency on its time-averaged thrust and specific impulse were experimentally investigated. The obtained results showes that the time-averaged thrust of PDRE test model was approximately proportional to the detonation frequency. For the detonation frequency 20 Hz, the time-averaged thrust was around 107 N, and the specific impulse was around 125 s. The nozzle experiments were conducted using PDRE test model with three traditional nozzles. The experimental results obtained demonstrated that all of those nozzles could augment the thrust and specific impulse. Among those three nozzles, the convergent nozzle had the largest increased augmentation, which was approximately 18%, under the specific condition of the experiment.

Ignition characteristics and combustion performances of a LO_2/GCH_4 small thrust rocket engine

A 500 N model engine filled with LO2/GCH4 was designed and manufactured.A series of ignition attempts were performed in it by both head spark plug and body spark plug.Results show that the engine can be ignited but the combustion cannot be sustained when head spark plug applied as the plug tip was set in the gaseous low-velocity zone with thin spray.This is mainly because flame from this zone cannot supply enough ignition energy for the whole chamber.However,reliable ignition and stable combustion can be achieved by body spark plug.As the O/F ratio increases from 2.61 to 3.49,chamber pressure increases from 0.474 to 0.925 MPa and combustion efficiency increases from 57.8%to 95.1%.This is determined by the injector configuration,which cannot produce the sufficiently breakup of the liquid oxygen on the low flow rate case.

Technical Innovation of LH2/LOX Rocket Engines in China

This paper provides a detailed introduction to and analysis of the course of China's technological innovation in liquid hydrogen/liquid oxygen(LH2/LOX)rocket engines from a historical point of view.It starts with the investigation of LH2/LOX rocket engines by relevant departments of the Chinese Academy of Sciences in the 1960s and their preliminary achievements.Then,the policy decision concerning LH2/LOX engine development,the project approval of the Long March-3(Chang Zheng-3,CZ-3)rocket,and the process of developing LH2/LOX engines are analyzed in detail,followed by an introduction to and summary of the development situation and technical innovation characteristics of China's LH2/LOX engines as they grew from 4 tons to 8 tons,and finally to 50 tons.Finally,the paper briefly analyzes the innovation experience connected with China's LH2/LOX engines.

Based on Fluent Numerical Calculation of Refractive Index on Rocket Engine Nozzle Plume

Numerical 2D simulation and research on internal flow field and external flow field of rocket motor nozzle using FLUENT software. Analyze the flow condition of internal flow field and external flow field, and according to add in the amount of the different gas components, obtain the clear distribution of contour of density flow field, pressure flow field and various material components and so on. Simulation results agree with the results observed from the test on the ground, and provide reference for solid rocket motor development.

Progress in Technology of Main Liquid Rocket Engines of Launch Vehicles in China

Liquid propellant rocket engines for a launch vehicle are an essential aerospace technology, representing the advanced level of hi-tech in a country. In recent years, China’s aerospace industry has made remarkable achievements, and liquid rocket engine technology has also been effectively developed. In this article, the development processes of China’s liquid rocket engines are discussed. Then, the performance features of China’s new generation liquid rocket engines as well as the flight tests of the new-generation launch vehicles are introduced. Finally, the development direction and the most recent progress of the next generation large-thrust liquid rocket engine is presented.

Safety Analysis of Liquid Rocket Engine Using Bayesian Networks

Safety analysis for liquid rocket engine has a great meaning for shortening development cycle, saving development expenditure and reducing development risk. The relationship between the structure and component of liquid rocket engine is much more complex, furthermore test data are absent in development phase. Thereby, the uncertainties exist in safety analysis for liquid rocket engine. A safety analysis model integrated with FMEA(failure mode and effect analysis) based on Bayesian networks (BN) is brought forward for liquid rocket engine, which can combine qualitative analysis with quantitative decision. The method has the advantages of fusing multi-information, saving sample amount and having high veracity. An example shows that the method is efficient.

Topology Optimization Design of Automotive Engine Bracket

According to the structural characteristics of the automobile engine bracket, the finite element model of the bracket is established. As the connecting part between the engine and the body, the performance requirements of the automobile engine bracket affect the comfort and the safety of the vehicle directly. Using the RADIOSS solver, the dangerous point of the bracket is analyzed. Under the premise of ensuring its reliability, with the help of OptiStruct software to carry out the topology optimization design, to get the optimal material distribution of the bracket and the final design will meet the performance requirements.

Gas film/regenerative composite cooling characteristics of the liquid oxygen/liquid methane (LOX/LCH4) rocket engine

The thermal protection of rocket engines is a crucial aspect of rocket engine design.In this paper,the gas film/regenerative composite cooling of the liquid oxygen/liquid methane(LOX/LCH4)rocket engine thrust chamber was investigated.A gas film/regenerative composite cooling model was developed based on the Grisson gas film cooling efficiency formula and the one-dimensional regenerative cooling model.The accuracy of the model was validated through experiments conducted on a 6 kg/s level gas film/regenerative composite cooling thrust chamber.Additionally,key parameters related to heat transfer performance were calculated.The results demonstrate that the model is sufficiently accurate to be used as a preliminary design tool.The temperature rise error of the coolant,when compared with the experimental results,was found to be less than 10%.Although the pressure drop error is relatively large,the calculated results still provide valuable guidance for heat transfer analysis.In addition,the performance of composite cooling is observed to be superior to regenerative cooling.Increasing the gas film flow rate results in higher cooling efficiency and a lower gas-side wall temperature.Furthermore,the position at which the gas film is introduced greatly impacts the cooling performance.The optimal introduction position for the gas film is determined when the film is introduced from a single row of holes.This optimal introduction position results in a more uniform wall temperature distribution and reduces the peak temperature.Lastly,it is observed that a double row of holes,when compared to a single row of holes,enhances the cooling effect in the superposition area of the gas film and further lowers the gas-side wall temperature.These results provide a basis for the design of gas film/regenerative composite cooling systems.

A New Simulation Method for 3D Propellant Grain Burn Analysis of Solid Rocket Motor

Describes a new computer program (Regress-3D) to simulate the regression of complex 3D grain cavity and calculate the burning surface area. It has a large region of applicability in solid rocket motor design and has made new improvements compared with other available codes. User can easily and rapidly build his initial grain shapes and then obtain geometric information of his design. Considering with the calclulting results, redesigning can be performed as desire until reaching at the satisfied result. Advantages and disadvantages of this method are also discussed.

An Experiment on Cavitating Flow in Rocket Engine Inducer

An experiment for rocket engine inducer cavitating flow is conducted on a new experimental platform.The experiment platform,using water as working medium,can be used to investigate the steady and unsteady flows of cavitating and noncavitating turbopumps.The experimental platform is designed as a flexible and versatile apparatus for any kind of fluid dynamic phenomena relating to high performance liquid rocket engine turbopumps.Design details for the platform is introduced.Various extend of cavitation images and dynamic pressure impulse are obtained,which provides a reference for cavitating flow study in rocket engine inducer.

Brief Review of N2O Decomposition Catalysts for Engines

A brief review of nitrous oxide decomposition catalysts was presented.The features of catalyst operating conditions in low-thrust engines of space vehicles and requirements to monopropellant(hydrogen peroxide,hydrazine,nitrous oxide)decomposition catalysts were considered.A scientific basis for development of a nitrous oxide decomposition catalyst and general principles for selection of efficient catalysts were formulated.The results of selecting catalyst systems for the development of decomposition catalysts for N2O as a monopropellant were presented.Preliminary selection of catalyst systems for the development of a catalyst designed for low-thrust rocket engines(LTREs)was carried out:supporter—Al2O3 and ZrO2;active substances—Co,Ni,Fe,Pd,Rh,Pt,Ru,Ir,NiO,Fe2O3,RuO2,Rh2O3,PdO,IrO2,PtO2,CoO,Al2O3,La2NiO4,Nd2NiO4,Pr 2NiO4,La2O3,TiO2,NiO,La2O3,TiO2,ZnO.With 71 references.

Expedition to Mars North Pole and Creation There a Scientific Research Base

A project of the expedition to the north pole of Mars, which is carried out in two stages, has been developed. In the first stage, a space refueller and a mobile solar battery are delivered to the icy surface of the north pole of Mars. The delivery is carried out with the help of electric rocket ER-7, driven by the electric rocket engine “MARS”, and the source of electricity is a solar battery from gallium arsenide. In the second stage, the space train is formed from two interconnected ER-7 rockets and an orbital takeoff-landing capsule TLC-2, in which three astronauts land on the surface and carry out a complex of physical, biological and geological researches on Mars surface. The space refueller has been developed, which melts the water ice on the surface of Mars and with the help of an electrolyser and a liquefier produces fuel and oxidizer for the operation of the chemical rocket engine of the takeoff-landing capsule. To move astronauts from the north pole to the equator, a spacecraft—?marsoplane, which consists of the electric rocket ER-7 and the takeoff-landing capsule TLC-1 is developed. The duration of the expedition is 110 days at a cost of 2 billion dollars.

Research on Key Technologies for Reusable Liquid Rocket Engines

Based on current research,the development trend of reusable liquid rocket engines was analyzed.Key technologies and research focuses of the reusable liquid rocket engine have been analyzed and summarized,and then suggestions on the development of future key technologies are proposed.

Underwater Explosion Technology for Offshore Engineering Applications

- This article briefs how to improve the holding power of a drilling vessel's anchor and to remove those unreasonable structures by such a technology - underwater-explosion technology. The article gives details of the structure, characteristics and applications of a rocket-launched anchor; as well as the principle, properties, applications of directional explosion cutting.

Development of a Pipeline Pulsating Pressure Excitation Device and System

The high turbulence of unstable combustion in the working process of liquid rocket engine will cause periodic pressure pulsation.Therefore,a pressure pulsation device that is easy to reuse,broadband,suited for poisonous media,and high pressure is designed and produced.Numerical and experimental studies show that the pulsator produces stable pressure waveforms at different flow rates,pressures,and frequencies,while the pressure waveform amplitude at the excitation frequency is larger.The pressure waveform amplitude increases exponentially with the flow rate and with smaller gaps and linear pressure increasing.The pressure waveform amplitude varies greatly at different frequencies along the pipeline.As the frequency increases,the pressure waveform amplitude of the excitation increases first and then decreases.The pressure waveform amplitude at low frequencies changes little along the pipeline.The pressure waveform amplitude at medium frequencies readily couples to the pipeline flow field and increases its value.The pressure waveform amplitude at high frequencies attenuates along the pipeline,where attenuation increases with frequency.The ability of the pulsator to provide stable excitation and high pressure is verified through normal and high pressure testsindifferentpipelinesystems.