Influence of process parameters and aging treatment on the microstructure and mechanical properties of Al Si8Mg3 alloy fabricated by selective laser melting

Many studies have investigated the selective laser melting(SLM)of AlSi10Mg and AlSi7Mg alloys,but there are still lack of researches focused on Al-Si-Mg alloys specifically tailored for SLM.In this work,a novel high Mg-content AlSi8Mg3 alloy was specifically designed for SLM.The results showed that this new alloy exhibited excellent SLM processability with a lowest porosity of 0.07%.Massive lattice distortion led to a high Vickers hardness in samples fabricated at a high laser power due to the precipitation of Mg_(2)Si nanoparticles from theα-Al matrix induced by high-intensity intrinsic heat treatment during SLM.The maximum microhardness and compressive yield strength of the alloy reached HV(211±4)and(526±12)MPa,respectively.After aging treatment at 150℃,the maximum microhardness and compressive yield strength of the samples were further improved to HV(221±4)and(577±5)MPa,respectively.These values are higher than those of most known aluminum alloys fabricated by SLM.This paper provides a new idea for optimizing the mechanical properties of Al-Si-Mg alloys fabricated using SLM.

Role of processing parameters on relative density,microstructure and mechanical properties of selective laser melted titanium alloy

The relationships between the selective laser melting(SLM)processing parameters including laser power,scanning speed and hatch space,the relative density,the microstructure,and resulting mechanical properties of Ti-6Al-2Zr-1Mo-1V alloy were investigated in this work.The result shows that laser power acts a dominant role in determining the relative density in comparison with scanning speed and hatch space.The optimal SLM process window for fabricating relative density>99%samples is located in the energy density range of 34.72 J·mm^(-3)to 52.08 J·mm^(-3),where the laser power range is between 125 W and 175 W.An upward trend is found in the micro-hardness as the energy density is increased.The optimum SLM processing parameters of Ti-6Al-2Zr-1Mo-1V alloy are:laser power of 150 W,scanning speed of 1,600 mm·s^(-1),hatch space of 0.08 mm,and layer thickness of 0.03 mm.The highest ultimate tensile strength,yield strength,and ductility under the optimum processing parameter are achieved,which are 1,205 MPa,1,099 MPa,and 8%,respectively.The results of this study can be used to guide SLM production Ti-6Al-2Zr-1Mo-1V alloy parts.

Influences of hot stamping parameters on mechanical properties and microstructure of 30MnB5 and 22MnB5 quenched in flat die

The influences of hot stamping parameters such as heating temperature,soaking time,deformation temperature and cooling medium on the phase transformation,microstructure and mechanical properties of 30MnB5 and 22MnB5 are investigated and analyzed in this work.The quenching experiment,tensile testing,hardness measurement and microstructure observation were conducted to obtain the mechanical and microstructural data.The results indicate that 30MnB5 possesses a higher tensile strength but a lower elongation than 22MnB5,if hot stamped at the same process parameter.The tensile strength and hardness of the hot stamped specimens decrease under inappropriate heating conditions for two reasons,insufficient austenitization or coarse austenite grains.The austenitic forming rate of 30MnB5 is higher than that of 22MnB5,because more cementite leads to higher nucleation rate and diffusion coefficient of carbon atom.More amount of fine martensite forms under the higher deformation temperature or the quicker cooling rate.

Theoretical Investigation of Influence of Mechanical Stress on Magnetic Properties of Ferromagnetic/Antiferromagnetic Bilayers Deposited on Flexible Substrates

Effect of mechanical stress on magnetic properties of an exchange-biased ferromagnetic/antiferromagnetic bilayer deposited on a flexible substrate is investigated. The hysteresis loops with different magnitudes and orientations of the stress can be classified into three types. The corresponding physical conditions for each type of the loop are deduced based on the principle of minimal energy. The equation of the critical stress is derived, which can judge whether the loops show hysteresis or not. Numerical calculations suggest that except for the magnitude of the mechanical stress, the relative orientation of the stress is also an important factor to tune the exchange bias effect.

Effects of process parameters on mechanical properties and microstructures of creep aged 2124 aluminum alloy

A series of tests were carried microstructures of 2124 aluminum alloy in increase of aging time, temperature and low-to-peak-to-low manner. No significant out to investigate the effects of process parameters on mechanical properties and creep aging process. The results show that creep strain and creep rate increase with the applied stress. The hardness of specimen varies with aging time and stress in a effect of temperature on hardness of material is seen in the range of 185-195 ℃. The optimum mechanical properties are obtained at the conditions of （200 MPa, 185 ℃, 8 h） as the result of the coexistence of strengthening S＂ and S＇ phases in the matrix by transmission electron microscopy （TEM）. TEM observation shows that applied stress promotes the formation and growth of precioitates and no obvious stress orientation effect is observed in the matrix.

The Effects of Build Parameters and Strain Rate on the Mechanical Properties of FDM 3D-Printed Acrylonitrile Butadiene Styrene

In this paper, the effects of build parameters on the mechanical properties of 3D-printed acrylonitrile butadiene styrene (ABS) produced using fused deposition modeling (FDM) are investigated. Full factorial experimental design incorporating a 2-level, 3-factor design with raster angle, layer thickness and interior fill style was carried out. Tensile tests were performed at four different strain rates to determine how the build parameters influence the mechanical properties of the 3-D printed ABS and to assess its strain rate sensitivity under quasi-static loading. It was found that the modulus of toughness of ABS material is most influenced by raster angle, while the interior fill style is the most dominant build parameter that dictates the specimen’s modulus of resilience, yield strength and ultimate tensile strength. At all strain rates, it is further revealed that higher mean values of yield strength, ultimate tensile strength and modulus of resilience were obtained when the interior fill style is solid as opposed to high density. This can be attributed to the denser structure and higher effective cross-sectional area in solid interior fill style in comparison with high density interior fill style. However, the influence of the layer thickness on the investigated mechanical properties was found to be inconsistent. It was noted that specimens built with both 0.254 mm layer thickness and the cross [0°/90°] raster angle had superior mechanical properties when compared to those built with the 0.3302 mm layer thickness and cross [0°/90°] raster angle. This suggests that there is a key interaction between the layer thickness and the raster angle. At any FDM build parameter, it was found that all the mechanical properties investigated in this work exhibited modest sensitivity to strain rates. This study has provided a platform for an appropriate selection of build parameters combinations and strain rates for additive manufacturing of 3D-printed ABS with improved mechanical properties.

Effect of Spraying Parameters on the Microstructure and Mechanical Properties of Micro-Plasma Sprayed Alumina-Titania Coatings

Electrical property of a micro-plasma spray system with different working-gas feed- ing schemes was tested to optimize the plasma spray process. The arc voltage with an integrated gas injection mode is higher than that with radial injection or axial injection modes. Thus, an integrated gas injection mode with an excellent electrical characteristic was adopted to deposit alumina-titania coating. The microstructure, bonding strength and hardness of the plasma sprayed alumina-titania coating, as a function of the spraying parameters, e.g., plasma current, gas flow rate and gas pressure, were studied. It was shown that the spraying parameters affected remarkably on the microstructure of the coating. Different tendencies in bonding strength and hardness were also shown for different spraying parameters. At an arc current of 250 A, a gas flow rate of 20 L/min and a gas pressure of 0.5 MPa, the bonding strength and micro-hardness of the coatings reach 40.6 MPa and HV1406.1, respectively.

The Influence of Creep on the Mechanical Properties of Calcium Carbonate Nanofiller Reinforced Polypropylene

The study focused on experimental and classical data to establish some mechanical properties for optimum design of new polypropylene components to serve under creep environment. The creep studies recorded stress limits that never exceeded 24.19MPa and maximum creep modulus that never exceeded 1.49GPa as against the predictions of classical equations that gave 2.0GPa for PPC0 and 2.46GPa for PPC2 at ambient conditions. The shear modulus and shear strength of the PPC0 and the PPC2 are predicted as 0.75GPa and 120MPa respectively and 0.92GPa and 150MPa respectively while the yield strengths found to be about 13.19MPa and 13.20MPa respectively for PPC0 and PPC2 at elastic strains 0.008 and 0.009 respectively. Further found are that as the material deforms the stiffness or modulus decrease, at low strains there is an elastic region, as temperature and applied stress increase the material becomes more flexible characterized with reduction in moduli. Plastic deformation at strains above 0.01 resulted to strain- hardening or strain-strengthening that manifested as the increasing area ratios and associated creep cold work. Also established by this study is a computational model for evaluating the elastic modulus of polypropylene matrix based material as expressed in equation (6). Both the Halphin-Tsai and the Birintrup equations for elastic modulus of unidirectional fibre composites were confirmed to be appropriate for prediction of elastic modulus of nanofiller composites with polymer matrix.

INFLUENCE OF LANTHANUM ON THE STRUCTURE AND MECHANICAL PROPERTIES OF ALUMINUMSILICON EUTECTIC ALLOY

This paper deals with the characteristics of silicon modification with lanthanum of Al-Si eutectic alloy in sand mold and metal mold with optical microscopy,scanning electron microscopy,electron microprobe and X-ray diffractometer.It is found that the amount of lanthanum,liquid alloy condition,holding time and stir- ring liquid influence the modification of silicon.The modification of silicon with lanthanum is of long effectiveness and has a“incubation time”.The modification can improve the ductility(δ_s)and tensile strength (σ_b)of the alloy,but their maximum values are not corresponding to the same amount of lanthanum.

Influence of sputtering parameters on microstructure and mechanical properties of GeSbTe films

GeSb2Te4 films were deposited on Si substrates by RF magnetron sputtering,and the effects of sputtering power on the surface topography and anti-compression properties were studied with atomic force microscope(AFM)and nanoindenter.Meanwhile,the mechanical properties of GeSb2Te4 films with oxygen impurity were also investigated.The results indicate that proper sputtering power is important for obtaining GeSb2Te4 films with high compact structure and low surface roughness,which present good load-support capacity.Although the effect of oxygen impurity on the anti-compression properties of GeSb2Te4 films is not very significant as a whole,certain oxygen dosage can relax the internal stress,thereby the hardness of the films drops slightly.

Alloying effect of silver in magnesium on the development of microstructure and mechanical properties by indirect extrusion

The effect of Ag in solid solution on the microstructure,texture and the deformation behaviour of indirectly extruded Mg was investigated.Ag as a solid solution strengthener affects the behaviour during extrusion,resulting in enhanced deformation related heating and corresponding coarser grained microstructures.No substantial effect on the texture development is revealed.The mechanical properties simultaneously increase in stress and strain levels with increasing Ag content,especially in tension as a result of the changing impact of the slip modes which can be associated with a decrease of the lattice parameters as well as the c/a ratio of the hcp lattice structure.In compression tests with twin dominated flow,the impact is much smaller on the compressive yield stress but higher with respect to the twinning related strain hardening rate.Solid solution strength functions for Fleischer and Labusch were determined,also confirming the anisotropic behaviour of the extruded Mg alloys.

Single-factor analysis and interaction terms on the mechanical and microscopic properties of cemented aeolian sand backfill

The use of aeolian sand(AS)as an aggregate to prepare coal mine cemented filling materials can resolve the problems of gangue shortage and excessive AS deposits.Owing to the lack of research on the mechanism of cemented AS backfill(CASB),the response surface method(RSM)was adopted in this study to analyze the influence of ordinary Portland cement(PO)content(x_(1)),fly ash(FA)-AS(FA-AS)ratio(x_(2)),and concentration(x_(3))on the mechanical and microscopic properties of the CASB.The hydration characteristics and internal pore structure of the backfill were assessed through thermogravimetric/derivative thermogravimetric analysis,mercury intrusion porosimetry,and scanning electron microscopy.The RSM results show that the influence of each factor and interaction term on the response values is extremely significant(except x_(1)x_(3),which had no obvious effect on the 28 d strength).The uniaxial compressive strength(UCS)increased with the PO content,FA-AS ratio,and concentration.The interaction effects of x_(1)x_(2),x_(1)x_(3),and x_(2)x_(3) on the UCS at 3,7,and 28 d were analyzed.In terms of the influence of interaction items,an improvement in one factor promoted the strengthening effect of another factor.The enhancement mechanism of the curing time,PO content,and FA-AS ratio on the backfill was reflected in the increase in hydration products and pore structure optimization.By contrast,the enhancement mechanism of the concentration was mainly the pore structure optimization.The UCS was positively correlated with weight loss and micropore content but negatively correlated with the total porosity.The R^(2) value of the fitting function of the strength and weight loss,micropore content,and total porosity exceeded 0.9,which improved the characterization of the enhancement mechanism of the UCS based on the thermogravimetric analysis and pore structure.This work obtained that the influence rules and mechanisms of the PO,FA-AS,concentration,and interaction terms on the mechanical properties of the CASB provided a certain theoretical and engineering guidance for CASB filling.

Inherent relationship between process parameters,crystallization and mechanical properties of continuous carbon fiber reinforced PEEK composites

High-performance thermoplastic composites have been developed as significant structural materials for cutting-edge equipment in the aerospace and defence fields.However,the internal mechanism of processing parameters on mechanical properties in the manufacturing process of thermoplastic composite structures is still a serious challenge.The purpose of this study is to investigate the process/crystallization/property relationships for continuous carbon fiber(CF)reinforced polyether-ether-ketone(PEEK)composites.The composite laminates are fabricated according to orthogonal experiments via the thermoforming method.The mechanical performance is investigated in terms of crystallization properties and fracture morphology characterizations.Experimental results show that the mechanical performance and crystallization properties of thermoplastic composites are significantly affected by the coupling of processing parameters.The increased molding temperature,pressure,and holding time improve the degree of fiber/matrix infiltration and affect the crystallinity and crystalline morphology of the matrix,which further influences the mechanical properties of the composites.This is reflected in the test results that crystallinity has an approximately linear effect on mode-I interlaminar fracture toughness and transverse flexural modulus.As well as the higher molding temperature can destroy the pre-existent crystals to improve the toughness of the matrix,and the well-defined crystalline structures can be observed when fabricated at higher temperatures and longer periods of holding time.

Analysis of the mechanical property of mudstone/shale in paralic coal measures and its influence factors

The mechanical property of mudstone/shale in coal measures is a key factor of engineering mechanics that influences the development of shale gas. A rock mechanics test was performed in order to analyze the complete stress-strain mechanic characteristics and influence factors of mudstone/shale in paralic coal measures, from the Carboniferous-Permian periods in a coal field of Northern China. The relationship between the mechanical properties of mudstone/shale in coal measures, and its chemical component, water content are established, and their models are constructed. Research results show that mud- stone/shale has low mechanical strength, low elastic modulus and a high Poisson＇s ratio. The complete stress-strain curve has apparent elastoplastic deformation characteristics, and after reaching peak strength, it exhibits obvious strain softening characteristics. The uniaxial compressive strength of mudstone/shale and its elastic modulus increases exponentially with the increase of SiO2 content, and as the ignition loss increases, the uniaxial compressive strength and elastic modulus of mudstone/shale will decrease according to the law of power function. The compressive strength of mudstone/shale and its elastic modulus will decrease with the increase of water content in mudstone/shale.

Force modeling for needle insertion into soft tissue based on mechanical properties and geometric parameters

The force model during needle insertion into soft tissue is important for accurate percutaneous intervention.In this paper,a force model for needle insertion into a tissue- equivalent material is presented and a series of experiments are conducted to acquire data from needle soft- tissue interaction process.In order to build a more accurate insertion force model,the interaction force between a surgical needle and soft tissue is divided into three parts:stiffness force,friction force,and cutting force.The stiffness force is modeled on the basis of contact mechanics model.The friction force model is presented using a modified Winkler' s foundation model.The cutting force is viewed as a constant depending on a given tissue.The proposed models in the paper are established on the basis of the mechanical properties and geometric parameters of the needle and soft tissue.The experimental results illustrate that the force models are capable of predicting the needle-tissue interaction force.The force models of needle insertion can provide real-time haptic feedback for robot-assisted procedures,thereby improving the accuracy and safety of surgery.

Experimental study on the shear behavior of grout-infilled specimens and micromechanical properties of grout-rock interface

The grout-rock interfacial property is one of the key factors associated with the strength of grouted rock masses.In this study,direct shear tests and nanoindentation tests were adopted to investigate the mechanical properties of the grout-rock interface at both the macroscale and microscale.The cohesion of the cement specimens was higher than that of the grout-infilled joint specimens,while their internal friction angle was lower than that of the grout-infilled joint specimens.A“separation method”for identifying the different phases according to the qualitative and quantitative estimations was introduced,and the irregular interfacial transition zone(ITZ)thickness and elastic modulus were estimated.The ITZ thickness of the grout-infilled sandstone specimen ranged from 0 to 30μm,whereas it was within the range of 10-40μm for the grout-infilled mudstone specimen.The average elastic modulus of the ITZ in grout-infilled sandstone and mudstone specimens was approximately 58.2%and 54.1%lower than that of the bulk grout,respectively.Regarding the incidence of the rock type,the interlacing between the grout and sandstone was better developed.The ITZ with a higher porosity and lower modulus had a significant effect on the mechanical properties of the grout-infilled specimens.

Effect of process parameters on interfacial microstructure and mechanical properties of Al/Cu friction stir lap welding joints

In this study,friction stir lap welding(FSLW)was performed for the welding test of 6061 aluminium alloy and T2 pure copper.The effect of process parameters containing rotation rate and travel speed on interfacial microstructure evolution and mechanical properties of Al/Cu dissimilar joints were explored.The experiments were carried out under the rotation rates of 600,900 and 1200 r/min and with the travel speeds of 30,70 and 100 mm/min.The characteristic of interface transition zones(ITZs)and the species of intermetallic compounds(IMCs)were investigated.The Al/Cu interface showed a layered structure composed of Al-Cu IMCs,which will affect the mechanical property.The layer consisting of Al2Cu was formed at lower heat input,and as heat input increased the Al4Cu9 phase started to form.Excessive heat input will increase the thickness of the interface and raise the brittleness of the joints.The thickness of the IMCs layers changed from0.89μm to 3.96μm as the heat input increased.The maximum value of tensile shear loading of 4.65 kN was obtained at the rotation rate of900 r/min and travel speed of 100 mm/min with the interface thickness of 2.89μm.The fracture mode of the joints was a mix of ductile and brittle fracture.

Prediction of mechanical properties of A357 alloy using artificial neural network

The workpieces of A357 alloy were routinely heat treated to the T6 state in order to gain an adequate mechanical property.The mechanical properties of these workpieces depend mainly on solid-solution temperature,solid-solution time,artificial aging temperature and artificial aging time.An artificial neural network（ANN） model with a back-propagation（BP） algorithm was used to predict mechanical properties of A357 alloy,and the effects of heat treatment processes on mechanical behavior of this alloy were studied.The results show that this BP model is able to predict the mechanical properties with a high accuracy.This model was used to reflect the influence of heat treatments on the mechanical properties of A357 alloy.Isograms of ultimate tensile strength and elongation were drawn in the same picture,which are very helpful to understand the relationship among aging parameters,ultimate tensile strength and elongation.

Effect of Heat-Setting on Structural Parameters and Mechanical Properties of PP Monofilament Hernia Patch

General surgery hernia is a common and frequently- occurring disease in the world. In the tension-free hernia repair surgery, polypropylene （PP） patch has been confirmed as the most popular surgical implants. In this study, domestic medical PP monofilament was selected as raw material whose diameter was 0.15 mm, and the patch was knitted in the warp knitting machine of 12E gauge with one bar. Using the method of orthogonal experiment with three factors and three levels, the best heat-setting process of PP mesh was determined at the temperature of 130 ~C with 10 min under tension-free conditions. The relationship between heat-setting tension and performance of the patch was discussed. Patches with different porosity were prepared, and then structural parameters including density, thickness, porosity, and mechanical properties including tensile breaking strength, bursting strength, tearing strength, flexural rigidity and suture pulling out strength were tested and compared. The experimental results show that： the smaller of the patch＇s density, the higher of the porosity; other properties including density, thickness, bending stiffness, tensile breaking strength, bursting strength, tear strength, and suture pulling out strength reduce in varying degrees. This different degree of reduction is worth summarizing.

Mechanical Properties of Methane Hydrate-Bearing Interlayered Sediments

The complex distribution of gas hydrate in sediments makes understanding the mechanical properties of hydrate-bearing sediments a challenging task.The mechanical behaviors of hydrate-bearing interlayered sediments are still poorly known.A series of triaxial shearing tests were conducted to investigate the strength parameters and deformation properties of methane hydrate-bearing interlayered sediments at the effective pressure of 1 MPa.The results indicate that the stress-strain curves of hydrate-bearing interlayered sediments are significantly different from that of hydrate-bearing sediments.The peak strength,Young's modulus,initial yielding modulus,and failure mode are deeply affected by the methane hydrate distribution.The failure behaviors and mechanism of strain softening and hardening patterns of the interlayered specimens are more complicated than those of the integrated specimens.This study compares the different mechanical behaviors between integrated and interlayered specimens containing gas hydrate,which can serve as a reference for the prediction and analysis of the deformation behaviors of natural gas hydrate reservoirs.