ODS MA754合金传热界面接触热阻实验研究

鉴于ODS MA754合金传热界面的接触热阻参数对全固态堆芯空间反应堆系统的热量导出具有重要影响,研发和设计了高温高压接触热阻实验装置,测量了不同温度(20~800℃)、压力(0~80 MPa)、气体氛围(He、CO_(2))以及试件表面粗糙度(1.6、3.2μm)下ODS MA754合金传热界面的接触热阻,并基于测试获得的宽量程数据点,建立了ODS MA754合金的接触热阻数据库。实验结果表明:随着接触面温度和压力的升高,界面接触热阻降低,且热阻降低的速率逐渐减小;相较于表面粗糙度为1.6μm的试件,粗糙度为3.2μm试件表面的界面接触热阻明显偏大,实验得到的定量关系可为工程样件的加工粗糙度要求提供依据;He气氛下的接触热阻远小于CO_(2)气氛,在0.1 MPa、100℃工况下,He气氛接触热阻约为CO_(2)气氛接触热阻的1/4。该研究结果可为空间反应堆的热工设计提供数据参考。

粉末冶金制备22Cr-ODS合金的高温氧化行为研究

采用粉末冶金热等静压工艺制备了氧化物弥散强化FeCrAl合金,探究在1000℃空气环境中合金的高温氧化行为。通过X射线衍射、扫描电子显微镜等对合金在1000℃氧化不同时间后的氧化层表面成分、物相及截面成分、厚度等进行研究,结果表明:该工艺制备的22Cr-ODS合金在1000℃空气环境中能够形成完整致密的α-Al_(2)O_(3)表面氧化层,氧化10 h、25 h、50 h、100 h、200 h后氧化层厚度分别为0.52μm、0.91μm、1.42μm、1.47μm和1.76μm,合金内部晶粒未发生明显粗化,表明该合金具有良好的高温抗氧化性能和组织稳定性。

Microstructural investigation and castability anticipation in modern Ti/Al/Nb-containing nickel-based superalloys

A quantitative relation between the γ/γ′ and γ/Laves intermetallics was investigated with the change of chemical composition, i.e., Ti, Al and Nb in the third generation of nickel-based superalloys. The results demonstrated that the maximum amount of intermetallic eutectics （i.e., 41.5%, mass fraction） has been formed in 9.8% （Ti＋Al）. It is predicted that high level of intermetallics formed in the 3GSA-HNM-1 （γ-9.8%（Ti＋Al）） deteriorates its castability. The type and morphology of eutectic intermetallics change and the amount considerably diminishes by decreasing Ti＋Al in 3GSA-HNM-2 （γ-7.6%（Ti＋Al）, 1.5% Nb）. Thus, it is predicted that the castability for the 3GSA-HNM-2 improves. The amount of Laves intermetallics shows an ascending behavior again, however, with less intensity by increasing the Nb content in the 3GSA-HNM-3 （γ-5.7%（Ti＋Al）, 2.9% Nb）. It can be concluded that for 3GSA-HNM-3 with composition of γ-5.7%（Ti＋Al） and 2.9% Nb, the optimized castability can be anticipated, because the minimum amount of eutectic intermetallics （i.e., 4.7%） is formed.

Corrosion performance and applicability evaluation of nickel-based alloys for oil and gas production tubing applications

The sulfide stress corrosion cracking（ SSC） performance of G3 and 028 nickel-based alloys w as studied using slow strain rate test（ SSRT） and the four-point bend（ FPB） test under simulated dow nhole conditions. The effect of high temperature,high H2 S / CO2 partial pressure,and the presence of sulfur on SSC susceptibility w as investigated. The G3 alloy w as found to have a higher SSC resistance than the 028 alloy. Presence of sulfur and temperature bear a strong influence on the SSC performance of the metals,particularly on the 028 alloy. The applicability of 028 and G3 alloys may be expanded and both could safely be used beyond the limits set by the ISO15156-3 standard.

ODS钢中纳米氧化物析出长大机制的研究进展

纳米氧化物弥散强化(Oxide dispersion strengthened,ODS)钢得益于基体中弥散分布的超高数量密度的纳米氧化物粒子,具有优异的综合服役性能,被视为第四代裂变堆包壳以及未来聚变堆包层的优选结构材料。传统制备ODS钢最主要的方法是机械合金化(Mechanical alloying,MA)等先进粉末冶金技术,且对其制备样品中氧化物粒子性质的研究较为深入。由于机械合金化在工程应用上有一定局限性,近年来提出以液态金属(Liquid metal,LM)路线制备ODS钢。目前液态金属路线中的真空熔炼法是最常用也是相对比较成功的方法,但与机械合金化相比仍有一定的差距。本文主要总结了机械合金化制备的ODS钢中纳米氧化物的析出机制、长大行为以及其他元素的添加对其产生的影响等,同时对液态金属路线的工艺进程及真空熔炼法的研究现状进行概述,并对机械合金化未来所需解决的问题和液态金属路线的后续发展、工艺优化等进行了展望,为液态金属路线的后续研究工作提供参考。

Research on CMT welding of nickel-based alloy with stainless steel

Cold Metal Transfer （CMT） welding technique is a new welding technique introduced by Fronins company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results shaw that the thickness of interface reaction layer of the nickel- based alloy is 14. 3 μm, which is only 4. 33% of base material. The weld is made up of two phases, α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184. 9 MPa.

Review on synergistic damage effect of irradiation and corrosion on reactor structural alloys

The synergistic damage effect of irradiation and corrosion of reactor structural materials has been a prominent research focus.This paper provides a comprehensive review of the synergistic effects on the third-and fourth-generation fission nuclear energy structural materials used in pressurized water reactors and molten salt reactors.The competitive mechanisms of multiple influencing factors,such as the irradiation dose,corrosion type,and environmental temperature,are summarized in this paper.Conceptual approaches are proposed to alleviate the synergistic damage caused by irradiation and corrosion,thereby promoting in-depth research in the future and solving this key challenge for the structural materials used in reactors.

Simulation and experiments of ultrasonic propagation in nickel-based alloy weldments

In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments , ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.

Wear Properties of Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr Alloys under Different Atmospheres

The study examines the friction and wear properties of Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr alloys under varying gas conditions.The alloy was tested in the presence of oxygen and carbon dioxide using a controlled atmosphere wear tester.The study revealed that the wear environ‐mental embrittlement resulted from the diffusion of reactive atomic hydrogen into the interior of the Ni_(3)Al-Ni_(3)V alloy.The addition of Zr elements decreased the proportion of Al elements on the surface of the Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr alloy and reduced the proportion of H atoms produced by the chemical reaction between atmospheric water vapour and Al elements.This inhibited the environmental embrittlement and improved the performance of the Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr alloy.The wear performance of Ni_(5)Zr alloy is superior to that of Ni_(3)Al-Ni_(3)V.When exposed to air in an air environment,the surface of Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr alloy forms a protective Al_(2)O_(3) oxide film on the workpiece,result‐ing in a reduction of the friction coefficient and wear rate of the alloy.The wear mechanism of the alloy is mainly oxidation wear and abra‐sive wear.In an oxygen environment,the surface of the alloy generates a significant amount of Al_(2)O_(3) oxide film.The flaking of the oxide film leads to an increase in the friction coefficient and wear rate of the alloy.In a carbon dioxide environment,the surface of the alloy un‐dergoes severe deformation,and plough lines become apparent.This is accompanied by flaking Si_(3)N_(4) abrasive chips adhering to the sur‐face of the alloy,which intensifies the wear of the alloy.The primary wear mechanism is abrasive wear.Therefore,the friction coefficient and wear rate of the Ni_(3)Al-Ni_(3)V-Zr-Ni_(5)Zr alloy in the atmosphere are optimal.

Evolution of helium bubbles in nickel-based alloy by post-implantation annealing

Nickel-based alloys have been considered as candidate structural materials used in generation IV nuclear reactors serving at high temperatures.In the present study,alloy 617 was irradiated with 180-keV helium ions to a fluence of 3.6×10^(17) ions/cm^(2) at room temperature.Throughout the cross-section transmission electron microscopy(TEM)image,numerous over-pressurized helium bubbles in spherical shape are observed with the actual concentration profile a little deeper than the SRIM predicted result.Post-implantation annealing was conducted at 700℃for 2 h to investigate the bubble evolution.The long-range migration of helium bubbles occurred during the annealing process,which makes the bubbles of the peak region transform into a faceted shape as well.Then the coarsening mechanism of helium bubbles at different depths is discussed and related to the migration and coalescence(MC)mechanism.With the diffusion of nickel atoms slowed down by the alloy elements,the migration and coalescence of bubbles are suppressed in alloy 617,leading to a better helium irradiation resistance.

Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra（EIS） and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy （XPS）. The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on both alloys increased with increasing formation potential, prolonging formation time, increasing pH value, decreasing formation temperature, and decreasing chloride and sulphide ions concentration. Mott-Schottky plot reveals that the passive films on the two alloys show a p-n semi-conductive character. XPS analysis indicates that the passive film on G3 alloy was composed of an inner Cr oxide and an outer Fe, Mo/Ni oxides.

ADVANCED NICKEL-BASED AND NICKEL-IRON-BASED SUPERALLOYS FOR CIVIL ENGINEERING APPLICATIONS

The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600 - 620℃. In new processes, e.g. fluidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.

THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

Property uniformity of thick nickel-based alloy plate for nuclear power steam-generator divider plate

This paper introduces a thick 690 nickel-based alloy plate produced by the former Baosteel Special Steel Co.,Ltd.used as the steam-generator divider plate in the pressurized water reactor nuclear power plant.According to the product characteristics and design requirements of the thick nickel-based alloy plate,multidimensional sampling and testing were conducted to investigate its microstructure and mechanical properties.The results show that all the property indexes of the thick hot-rolled nickel-based alloy plate meet the design requirements,and there is good uniformity in the microstructure and mechanical properties in different dimensions.These findings indicate that China has mastered the core manufacturing technology of thick nickel-based alloy plates for their use as divider plates in nuclear power steam generators.

基于机器学习的高强度ODS合金成分设计

针对200~300组氧化物弥散强化(ODS)合金成分、工艺及力学性能数据,尝试借助机器学习的方法,建立了ODS合金中关键成分与拉伸性能的关联性。研究结果发现,在Cr、Y2O3、W和Ti含量与ODS合金抗拉强度的变化趋势中,均存在对应着抗拉强度极值的最优值,而添加Al对抗拉强度的提升无明显作用。获得了几种抗拉强度优化的ODS合金关键成分配比,预测出的室温抗拉强度均在1400 MPa以上,这将为快堆结构材料用ODS合金优化设计提供技术支持,加速推进ODS合金的材料优化。

快堆包壳用ODS铁素体合金的蠕变性能

对比正在快堆中服役的奥氏体钢 (чс- 6 8)和主要候选材料之一的铁素体 -马氏体钢 (ЭП45 0 )的蠕变性能 ,对作为先进快堆包壳用最有前途的三种ODS(Oxidedispersionstrengthened)

球磨参数对ODS奥氏体不锈钢机械合金化效果的影响

为了研究球磨参数对ODS奥氏体不锈钢机械合金化效果的影响,以Fe、Cr、Ni、W、Ti纯金属元素粉末和纳米Y2O3为原料进行混合(配比为Fe-18Cr-8Ni-2W-1Ti-0.35Y2O3,质量分数),通过高能球磨的方式实现混合粉末的机械合金化.研究球磨时间、转速的变化对粉末粒度、成分均匀度和固溶程度的影响.结果表明,在真空环境下,球料比为10∶1、转速为380r/min、球磨时间60h时,粉末达到了很好的机械合金化效果,成分分布均匀;当球磨时间延长到100h时,粉末颗粒达到最细,继续球磨,粉末将出现明显的团聚.对最优机械合金化工艺参数获得的粉末进行热压致密化研究表明,随着温度的升高,试样的密度随之升高,维氏硬度随之降低.

含氮ODS-310奥氏体钢粉末机械合金化的研究

以雾化预合金粉(成分为Fe-25Cr-20Ni)、Ti粉和纳米Y2O3为原料(成分配比为Fe-25Cr-20Ni+3%Ti+3%Y2O3),通过在氮气气氛中高能球磨的方式实现了原始粉末的机械合金化。在球磨转速、球料比、球磨气氛不变的情况下,研究了球磨时间对机械合金化效果、粉末微观形貌及氮含量的影响。球磨后的粉末在900、1 100和1 200℃下做退火处理,研究了退火温度对粉末析出相的影响。实验结果表明球磨50h后的氧化物弥散强化(oxide dispersionstrengthened,ODS)-310奥氏体钢粉末有非晶相生成。

快堆包壳用ODS铁素体合金中Ti的强化作用

选用合理的机械合金化工艺，可使合金粉中的弥散相Y2O3在机械合金化及随后的热固化过程中分解，井生成更加细小和稳定的复合氧化物Y2Ti2O7，提高合金的蠕变强度.当合金中Ti含量大于2．0％时，合金经800℃，24h时效（650℃长期服役），将有X相析出，导致合金的蠕变强度明显降低.

14CrODS铁素体钢的制备及其拉伸性能

通过机械合金化制备了成分(质量分数/%)为Fe-14Cr-0.5Ti-0.35Y2O3的氧化物弥散强化合金粉末,机械合金化后粉末内部各合金元素分布均匀。采用热等静压的方法制得14CrODS铁素体钢,并对其进行锻造和热处理。与未添加氧化物弥散颗粒的14CrNA相比,14CrODS钢的强度有明显提高,但是与MA957有一定差距,抗拉强度有待改进;与MA957相比,14CrODS表现出良好的塑性,锻造可进一步提高14CrODS的高温塑性,但是锻造过程中的残余应力使材料低温拉伸时呈脆性,退火可去除残余应力,极大地提高14CrODS的塑性,使其远优于MA957。