Hypereutectic Al-Si alloy with variant Mg contents were fabricated by casting,and the effects of Mg content on the microstructure of primary Mg2Si particles in hypereutectic Al-Si alloys were investigated.The results ...Hypereutectic Al-Si alloy with variant Mg contents were fabricated by casting,and the effects of Mg content on the microstructure of primary Mg2Si particles in hypereutectic Al-Si alloys were investigated.The results show that the volume fraction of primary Mg2Si particles increases linearly with raising the Mg content,but the average size of Mg2Si particles does not exhibit a corresponding change.When the Mg content is 3%,á1 0 0？ directions have the fastest growth velocity,so that Mg2Si particles are likely to form octahedron shape.When gradually increasing the Mg content,the distributions of Mg and Si atoms on the solid-liquid interface become inhomogeneous,which results in the formation of irregular octahedron structures.Finally,when the Mg content is about 10%,the morphology of primary Mg2Si particles changes from the octahedron shape into various complex structures with a large size.展开更多
Two kinds of Al based functionally gradient composite tubes reinforced by primary Si particles alone and primary Si/in situ Mg2Si particles jointly were successfully prepared by centrifugal casting,and their structura...Two kinds of Al based functionally gradient composite tubes reinforced by primary Si particles alone and primary Si/in situ Mg2Si particles jointly were successfully prepared by centrifugal casting,and their structural and mechanical characters were compared.It is found that the composite reinforced with primary Si particles takes a characteristic of particles distribution both in the inner and outer layers.However,composite reinforced with primary Si/Mg2Si particles jointly takes a characteristic of particles distribution only in the inner layer and shows a sudden change of particles distribution across the section of inner and outer layers.The hardness and wear resistance of Al-19Si-5Mg tube in the inner layer are greatly higher than that in the other layers of Al-19Si-5Mg tube and Al-19Si tube.Theoretical analysis reveals that the existence of Mg2Si particles is the key factor to form this sudden change of gradient distribution of two kinds of particles.Because Mg2Si particles with a lower density have a higher centripetal moving velocity than primary Si particles,in a field of centrifugal force,they would collide with primary Si particles and then impel the later to move together forward to the inner layer of the tube.展开更多
The structure and mechanical properties of a new type of Al-based discontinuous gradient composites prepared by using the ternary AI-19Si-5Mg alloys as the raw material adopting the centrifugal casting method were inv...The structure and mechanical properties of a new type of Al-based discontinuous gradient composites prepared by using the ternary AI-19Si-5Mg alloys as the raw material adopting the centrifugal casting method were investigated. Structurally, the composites are divided into two zones： a reinforced zone with the high volume fraction of primary Si and Mg2Si particles and an unreinforced zone with no or a few particles. In the reinforced zone, the primary particles are evenly distributed, with the sizes of the primary Si particles 80-120 μm, and that of primary Mg2Si particles 20-50 μm. The properties test results show the reinforced zone has higher Rockwell hardness and better wear resistance than the unreinforced zone, due to the complementary reinforcement relationship between the primary Si and Mg2Si particles and their high volume fraction.展开更多
Al-Si pistons are frequently damaged by burning piston top surface due to elevated combustion temperature, and by rubbing the first ring groove against the engine cylinder liner. To prevent piston from these damages, ...Al-Si pistons are frequently damaged by burning piston top surface due to elevated combustion temperature, and by rubbing the first ring groove against the engine cylinder liner. To prevent piston from these damages, some technologies were invented, such as mounting high Ni cast iron ring around the first ring groove in Al alloy piston body and thermal resistant steel on piston top surface, and fabricating Al composite pistons by squeeze casting for enhancing the whole or local piston performance. In this paper, composite pistons locally reinforced with in situ primary Si and primary Mg2Si particles are fabricated by centrifugal casting. The microstructure characteristics, hardness and wear resistance of the composite piston are investigated and the motion characteristic of the in situ particles in centrifugal field is analyzed. The results of the experiments show that primary Si and Mg2Si particles mix up with each other in melt and segregate at the regions of piston top and piston ring grooves under the effect of centrifugal force. Particulate reinforced regions have a higher hardness and better wear resistance compared with the unreinforced regions and this performance increases after heat treatment. The analysis result of particle movement shows that, primary Si and primary Mg2Si particles move at approximately the same velocity in the centrifugal field, because of the growth of primary Si and fusion after colliding between primary Si particles, which compromised the velocity difference of primary Si and primary Mg2Si particles caused by the difference of their densities. Research results have some theory significance and applicative value of project in development of new aluminum matrix composites piston products.展开更多
The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dis...The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dispersive block shape gradually by adding Ce element.The length of Chinese script type Mg_(2)Si phase was reduced from 110 to 50μm with increasing Ce content to 1.6 wt.%.The results calculated by Pandat software indicated that the added Ce element first combined with Si to form CeSi_(2)phase,which could serve as the heterogeneous nucleation of Mg_(2)Si phase due to the small lattice mismatch of 7.97%.The modification of Mg_(2)Si phase was mainly attributed to the facts that Ce changed the growth steps of Mg_(2)Si phase and CeSi_(2)promoted the nucleation of Mg_(2)Si phase.With increasing Ce content from 0 wt.%to 1.6 wt.%,the YS,UTS and EL at 150℃were improved from 67.7 MPa,91.2 MPa and 1.6%to 84.2 MPa,128 MPa and 7.5%,respectively.展开更多
The Mg_(2)Si-matrix thermoelectric material was synthesized by low temperature solid-state reaction.This paper studies the effects of holding time and reaction temperature on the particle size and the properties of th...The Mg_(2)Si-matrix thermoelectric material was synthesized by low temperature solid-state reaction.This paper studies the effects of holding time and reaction temperature on the particle size and the properties of the material,and also studies effects of doping elemental Sb,Te and their doping seqence on the properties of the material.The result shows that excessively high temperature and elongated holding time of solid-state reaction are harmful,there is a range of particle size to ensure optimum properties and the doping sequence of Sb or Te without influencing the properties.展开更多
The microstructure of primary Mg_(2)Si and the interface of Mg_(2)Si/α-Mg modified by Sn and Sb elements in an as-cast Mg-5Sn-2Si-1.5Al-1Zn-0.8Sb(wt.%) alloy were investigated.In the primary Mg_(2)Si phase not only t...The microstructure of primary Mg_(2)Si and the interface of Mg_(2)Si/α-Mg modified by Sn and Sb elements in an as-cast Mg-5Sn-2Si-1.5Al-1Zn-0.8Sb(wt.%) alloy were investigated.In the primary Mg_(2)Si phase not only the Si atoms but also the Mg atoms could be substituted by Sn and Sb atoms,resulting in the slightly reduced lattice constant a of 0.627 nm.An OR of Mg_(2)Si phase and α-Mg in the form of[001]Mg_(2)Si‖[01■1]α,(220)Mg_(2)Si‖(0■12)αwas discovered.Between primary Mg_(2)Si phase and α-Mg matrix two transitional nano-particle layers were formed.In the rim region of primary Mg_(2)Si particle,Mg_(2)Sn precipitates sizing from 5 nm to 50 nm were observed.Adjacent to the boundary of primary Mg_(2)Si particle,luxuriant columnar crystals of primary Mg_(2)Sn phase with width of about 25 nm and length of about100 nm were distributed on the α-Mg matrix.The lattice constant of the Mg_(2)Sn precipitate in primary Mg_(2)Si particle was about 0.756 nm.Three ORs between Mg_(2)Sn and Mg_(2)Si were found,in which the Mg_(2)Sn precipitates had strong bonding interfaces with Mg_(2)Si phase.Three new minor ORs between Mg_(2)Sn phase and α-Mg were found.The lattice constant of primary Mg_(2)Sn phase was enlarged to 0.813 nm owing to the solution of Sn and Sb atoms.Primary Mg_(2)Sn had edge-to-edge interfaces with α-Mg.Therefore,the primary Mg_(2)Si particle and α-Mg were united and the interfacial adhesion was improved by the two nano-particles layers of Mg_(2)Sn phase.展开更多
The effect of high-speed direct-chill(DC) casting on the microstructure and mechanical properties of Al–Mg_2Si in situ composites and AA6061 alloy was investigated. The microstructural evolution of the Al–Mg_2Si com...The effect of high-speed direct-chill(DC) casting on the microstructure and mechanical properties of Al–Mg_2Si in situ composites and AA6061 alloy was investigated. The microstructural evolution of the Al–Mg_2Si composites and AA6061 alloy was examined by optical microscopy, field-emission scanning electron microscopy(FE-SEM) and transmission electron microscopy(TEM). The results revealed that an increase of the casting speed substantially refined the primary Mg_2Si particles(from 28 to 12 μm), the spacing of eutectic Mg_2Si(from 3 to 0.5 μm), and the grains of AA6061 alloy(from 102 to 22 μm). The morphology of the eutectic Mg_2Si transformed from lamellar to rod-like and fibrous with increasing casting speed. The tensile tests showed that the yield strength, tensile strength, and elongation improved at higher casting speeds because of refinement of the Mg_2Si phase and the grains in the Al–Mg_2Si composites and the AA6061 alloy. High-speed DC casting is demonstrated to be an effective method to improve the mechanical properties of Al–Mg_2Si composites and AA6061 alloy billets.展开更多
基金Project(CDJZR12240056)supported by the Fundamental Research Funds for Central Universities,ChinaProject(cstc2013jcyj A50014)supported by the Foundational and Cutting-edge Research Plan of Chongqing,China
文摘Hypereutectic Al-Si alloy with variant Mg contents were fabricated by casting,and the effects of Mg content on the microstructure of primary Mg2Si particles in hypereutectic Al-Si alloys were investigated.The results show that the volume fraction of primary Mg2Si particles increases linearly with raising the Mg content,but the average size of Mg2Si particles does not exhibit a corresponding change.When the Mg content is 3%,á1 0 0？ directions have the fastest growth velocity,so that Mg2Si particles are likely to form octahedron shape.When gradually increasing the Mg content,the distributions of Mg and Si atoms on the solid-liquid interface become inhomogeneous,which results in the formation of irregular octahedron structures.Finally,when the Mg content is about 10%,the morphology of primary Mg2Si particles changes from the octahedron shape into various complex structures with a large size.
基金Project(2008BB4177) supported by the Natural Science Foundation of Chongqing,China
文摘Two kinds of Al based functionally gradient composite tubes reinforced by primary Si particles alone and primary Si/in situ Mg2Si particles jointly were successfully prepared by centrifugal casting,and their structural and mechanical characters were compared.It is found that the composite reinforced with primary Si particles takes a characteristic of particles distribution both in the inner and outer layers.However,composite reinforced with primary Si/Mg2Si particles jointly takes a characteristic of particles distribution only in the inner layer and shows a sudden change of particles distribution across the section of inner and outer layers.The hardness and wear resistance of Al-19Si-5Mg tube in the inner layer are greatly higher than that in the other layers of Al-19Si-5Mg tube and Al-19Si tube.Theoretical analysis reveals that the existence of Mg2Si particles is the key factor to form this sudden change of gradient distribution of two kinds of particles.Because Mg2Si particles with a lower density have a higher centripetal moving velocity than primary Si particles,in a field of centrifugal force,they would collide with primary Si particles and then impel the later to move together forward to the inner layer of the tube.
基金Funded by the National Natural Science Foundation of China(No.51201140)the Fundamental Research Funds for the Central Universities(No.XDJK2010C007)
文摘The structure and mechanical properties of a new type of Al-based discontinuous gradient composites prepared by using the ternary AI-19Si-5Mg alloys as the raw material adopting the centrifugal casting method were investigated. Structurally, the composites are divided into two zones： a reinforced zone with the high volume fraction of primary Si and Mg2Si particles and an unreinforced zone with no or a few particles. In the reinforced zone, the primary particles are evenly distributed, with the sizes of the primary Si particles 80-120 μm, and that of primary Mg2Si particles 20-50 μm. The properties test results show the reinforced zone has higher Rockwell hardness and better wear resistance than the unreinforced zone, due to the complementary reinforcement relationship between the primary Si and Mg2Si particles and their high volume fraction.
文摘Al-Si pistons are frequently damaged by burning piston top surface due to elevated combustion temperature, and by rubbing the first ring groove against the engine cylinder liner. To prevent piston from these damages, some technologies were invented, such as mounting high Ni cast iron ring around the first ring groove in Al alloy piston body and thermal resistant steel on piston top surface, and fabricating Al composite pistons by squeeze casting for enhancing the whole or local piston performance. In this paper, composite pistons locally reinforced with in situ primary Si and primary Mg2Si particles are fabricated by centrifugal casting. The microstructure characteristics, hardness and wear resistance of the composite piston are investigated and the motion characteristic of the in situ particles in centrifugal field is analyzed. The results of the experiments show that primary Si and Mg2Si particles mix up with each other in melt and segregate at the regions of piston top and piston ring grooves under the effect of centrifugal force. Particulate reinforced regions have a higher hardness and better wear resistance compared with the unreinforced regions and this performance increases after heat treatment. The analysis result of particle movement shows that, primary Si and primary Mg2Si particles move at approximately the same velocity in the centrifugal field, because of the growth of primary Si and fusion after colliding between primary Si particles, which compromised the velocity difference of primary Si and primary Mg2Si particles caused by the difference of their densities. Research results have some theory significance and applicative value of project in development of new aluminum matrix composites piston products.
基金supported by the Major Science and Technology projects in Qinghai province (2018-GX-A1)Global Frontier Program through the Global Frontier Hybrid Interface Materials (GFHIM) of the National Research Foundation of Korea (NRF) funded by the Ministry of Science, ICT & Future Planning (Grant No. 2013M3A6B1078874)+1 种基金funded by Shanghai Science and Technology Committee (Grant No. 18511109302)the National Natural Science Foundation of China (Grant No. 51825101)
文摘The effect of Ce content(0–1.6 wt.%)on the modification of Mg_(2)Si phase in the as-cast Mg-5Al-2Si alloy was investigated.The original Chinese script type Mg_(2)Si phase was refined distinctly and transformed to dispersive block shape gradually by adding Ce element.The length of Chinese script type Mg_(2)Si phase was reduced from 110 to 50μm with increasing Ce content to 1.6 wt.%.The results calculated by Pandat software indicated that the added Ce element first combined with Si to form CeSi_(2)phase,which could serve as the heterogeneous nucleation of Mg_(2)Si phase due to the small lattice mismatch of 7.97%.The modification of Mg_(2)Si phase was mainly attributed to the facts that Ce changed the growth steps of Mg_(2)Si phase and CeSi_(2)promoted the nucleation of Mg_(2)Si phase.With increasing Ce content from 0 wt.%to 1.6 wt.%,the YS,UTS and EL at 150℃were improved from 67.7 MPa,91.2 MPa and 1.6%to 84.2 MPa,128 MPa and 7.5%,respectively.
文摘The Mg_(2)Si-matrix thermoelectric material was synthesized by low temperature solid-state reaction.This paper studies the effects of holding time and reaction temperature on the particle size and the properties of the material,and also studies effects of doping elemental Sb,Te and their doping seqence on the properties of the material.The result shows that excessively high temperature and elongated holding time of solid-state reaction are harmful,there is a range of particle size to ensure optimum properties and the doping sequence of Sb or Te without influencing the properties.
基金supported by the National Natural Science Foundation of China [51571086]Research Fund for Doctoral Program of Henan Polytechnic University [B2015-14]。
文摘The microstructure of primary Mg_(2)Si and the interface of Mg_(2)Si/α-Mg modified by Sn and Sb elements in an as-cast Mg-5Sn-2Si-1.5Al-1Zn-0.8Sb(wt.%) alloy were investigated.In the primary Mg_(2)Si phase not only the Si atoms but also the Mg atoms could be substituted by Sn and Sb atoms,resulting in the slightly reduced lattice constant a of 0.627 nm.An OR of Mg_(2)Si phase and α-Mg in the form of[001]Mg_(2)Si‖[01■1]α,(220)Mg_(2)Si‖(0■12)αwas discovered.Between primary Mg_(2)Si phase and α-Mg matrix two transitional nano-particle layers were formed.In the rim region of primary Mg_(2)Si particle,Mg_(2)Sn precipitates sizing from 5 nm to 50 nm were observed.Adjacent to the boundary of primary Mg_(2)Si particle,luxuriant columnar crystals of primary Mg_(2)Sn phase with width of about 25 nm and length of about100 nm were distributed on the α-Mg matrix.The lattice constant of the Mg_(2)Sn precipitate in primary Mg_(2)Si particle was about 0.756 nm.Three ORs between Mg_(2)Sn and Mg_(2)Si were found,in which the Mg_(2)Sn precipitates had strong bonding interfaces with Mg_(2)Si phase.Three new minor ORs between Mg_(2)Sn phase and α-Mg were found.The lattice constant of primary Mg_(2)Sn phase was enlarged to 0.813 nm owing to the solution of Sn and Sb atoms.Primary Mg_(2)Sn had edge-to-edge interfaces with α-Mg.Therefore,the primary Mg_(2)Si particle and α-Mg were united and the interfacial adhesion was improved by the two nano-particles layers of Mg_(2)Sn phase.
基金financially supported by the Science and Technology Program of Guangzhou,China(No.2015B090926013)Postdoctoral Science Foundation of China(No.2015M581348)+1 种基金Postdoctoral Science Foundation of Northeastern University(No.20150302)the Doctoral Foundation of Chinese Ministry of Education(No.20130042130001)
文摘The effect of high-speed direct-chill(DC) casting on the microstructure and mechanical properties of Al–Mg_2Si in situ composites and AA6061 alloy was investigated. The microstructural evolution of the Al–Mg_2Si composites and AA6061 alloy was examined by optical microscopy, field-emission scanning electron microscopy(FE-SEM) and transmission electron microscopy(TEM). The results revealed that an increase of the casting speed substantially refined the primary Mg_2Si particles(from 28 to 12 μm), the spacing of eutectic Mg_2Si(from 3 to 0.5 μm), and the grains of AA6061 alloy(from 102 to 22 μm). The morphology of the eutectic Mg_2Si transformed from lamellar to rod-like and fibrous with increasing casting speed. The tensile tests showed that the yield strength, tensile strength, and elongation improved at higher casting speeds because of refinement of the Mg_2Si phase and the grains in the Al–Mg_2Si composites and the AA6061 alloy. High-speed DC casting is demonstrated to be an effective method to improve the mechanical properties of Al–Mg_2Si composites and AA6061 alloy billets.
