Steam-reforming is an effective approach for upgrading methane and hydrocarbon of coke-oven gas into CO and HE, but the kinetic behavior needs more study. We investigated the conversion of methane in coke-oven gas by ...Steam-reforming is an effective approach for upgrading methane and hydrocarbon of coke-oven gas into CO and HE, but the kinetic behavior needs more study. We investigated the conversion of methane in coke-oven gas by steam reforming process in an electric tubular flow at 14 kPa with temperature varying from .500 ℃ to 9.50 ℃, and developed a kenetic model for, ignoring the effects of adsorption and diffusion. The optimal dynamic conditions for methane conversion 14 kPa are as follows: the ratio of the amount of water to the amount of methane is from 1.1 to 1.3; the reaction temperature is from 1 223 K to 1 273 K. The methane conversion rate is larger than 95% when the ratio of the amount of water to the amount of methane is 1.2 at a temperature above 1 223 K with the residence time up to 0.75 s.展开更多
Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lea...Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lead to large simulation times, often exceeding transient real time. Artificial neural networks (ANNs) may be advantageous in this context, the main advantage being the speed of computation, the capability of generalizing from the few examples, robustness to noisy and partially incomplete data and the capability of performing empirical input-output mapping without complete knowledge of underlying physics. In this paper, the simulation of steam generator is considered as an example to show the potentialities of this tool. The data required for training and testing the ANN is taken from the steam generator at Abott Power Plant, Champaign (USA). The total number of samples is 9600 which are taken at a sampling time of three seconds. The performance of boiler (drum pressure, steam flow rate) has been verified and tested using ANN, under the changes in fuel flow rate, air flow rate and load disturbance. Using ANN, input-output mapping is done and it is observed that ANN allows a good reproduction of non-linear behaviors of inputs and outputs.展开更多
Boiler fan is the main power consumption device in thermal power units and the induced draft fan accounted for the largest proportion. Reducing the energy consumption rate of induced draft fan is the main path to redu...Boiler fan is the main power consumption device in thermal power units and the induced draft fan accounted for the largest proportion. Reducing the energy consumption rate of induced draft fan is the main path to reduce the power consumption rate of thermal power units. The induce fan driven by small turbine is greatly effective for reducing the power consumption rate and the supply coal consumption rate in large thermal power plant. Take 1000 MW power units for example, the selection of steam source for steam turbine were discussed and economic performance of the unit under different steam source was compared in this paper. The result shows that compared with the motor driven method, there is about 1.6 g/kWh decrease in supply coal consumption rate driven by the fourth stage extraction steam;whereas there is about 2.5 g/kWh decrease in supply coal consumption rate driven by the fifth stage extraction steam.展开更多
The effects of factors such as the molar ratio of H2O to CH4 (n(H2O)/n(CH4)), methane conversion temperature and time on methane conversion rate were investigated to build kinetic model for reforming of coke-oven gas ...The effects of factors such as the molar ratio of H2O to CH4 (n(H2O)/n(CH4)), methane conversion temperature and time on methane conversion rate were investigated to build kinetic model for reforming of coke-oven gas with steam. The results of experiments show that the optimal conditions for methane conversion are that the molar ratio of H2O to CH4 varies from 1.1 to 1.3 and the conversion temperature varies from 1 223 to 1 273 K. The methane conversion rate is more than 95% when the molar ratio of H2O to CH4 is 1.2, the conversion temperature is above 1 223 K and the conversion time is longer than 0.75 s. Kinetic model of methane conversion was proposed. All results demonstrate that the calculated values by the kinetic model accord with the experimental data well, and the error is less than 1.5%.展开更多
In Middle East region, where there are plentiful amounts of solar radiation and great desert areas, solar energy can play a potential role in replacing conventional fuel-operated electricity generation methods with a ...In Middle East region, where there are plentiful amounts of solar radiation and great desert areas, solar energy can play a potential role in replacing conventional fuel-operated electricity generation methods with a cost-effective, sustainable solution. This paper presents a feasibility study of a low-cost solar energy steam generator for rural areas electrification. The proposed system is based on the use of trough concentrator which converts solar radiation into thermal energy in its focal line (where a receiver pipe is installed with a fluid flowing in its interior). The aim of the paper is to predict the feasibility and potential for steam generation using a stand-alone solar concentrator with a small dimension for domestic and small-scale electricity generation. The study presented here is based on modelling of the system to determine the points at which the system is expected to produce sufficient steam energy at the tube outlet to drive a steam engine for producing electricity. Results are presented in graphical forms to show the operating points and the effect of changing selected input parameters on the behavior of the system in order to set some limits (boundaries) for such parameters. Results show that among the three input design parameters selected, the tube diameter is the most dominant parameter that influences steam energy, then the tube length and finally the flow rate of the water passing through the tube. The results of this paper can provide a useful guideline for future simulation and/or physical implementation of the system.展开更多
This article introduces a string of energy conservation measures adopted over the past sev- eral years by the RFCC unit at Shengli Petrochemical Complex, including the optimization of feedstock properties, the adoptio...This article introduces a string of energy conservation measures adopted over the past sev- eral years by the RFCC unit at Shengli Petrochemical Complex, including the optimization of feedstock properties, the adoption of high-efficiency atomizing nozzles, the revamp of CO boiler, the atomization by means of dry gas, the post-burning of flue gas as well as the application of frequency converting machines and pumps, resulting in ideal effects. The energy consumption of the RFCC unit was gradually decreased to 2984.25 MJ/t from the original level of 3716.99 MJ/t. After comparing basic energy con- sumption values with actual consumption values, the authors have set forward measures for further energy conservation, such as the recovery of low-temperature excess heat contained in oil/gas streams exiting from the fractionation tower top, addition of the fourth cyclone, delivery of hot oil slurry, and heat tracing with hot water.展开更多
Water droplets cause corrosion and erosion,condensation loss,and thermal efficiency reduction in low-pressure steam turbines.In this study,multi-objective optimization was carried out using the black-box method throug...Water droplets cause corrosion and erosion,condensation loss,and thermal efficiency reduction in low-pressure steam turbines.In this study,multi-objective optimization was carried out using the black-box method through the automatic linking of a genetic algorithm(GA)and a computational fluid dynamics(CFD)code to find the optimal values of two design variables(inlet stagnation temperature and cascade pressure ratio)to reduce wetness in the last stages of turbines.The wet steam flow numerical model was used to calculate the optimization parameters,including wetness fraction rate,mean droplet radius,erosion rate,condensation loss rate,kinetic energy rate,and mass flow rate.Examining the validation results showed a good agreement between the experimental data and the numerical outcomes.According to the optimization results,the inlet stagnation temperature and the cascade pressure ratio were proposed to be 388.67(K)and 0.55(-),respectively.In particular,the suggested optimaltemperature and pressure ratio improved the liquid mass fraction and mean droplet radius by about 32%and 29%,respectively.Also,in the identified optimal operating state,the ratios of erosion,condensation loss,and kinetic energy fell by 76%,32.7%,and 15.85%,respectively,while the mass flow rate ratio rose by 0.68%.展开更多
基金the Postdoctoral Foundation of China under the grant No. 2910001
文摘Steam-reforming is an effective approach for upgrading methane and hydrocarbon of coke-oven gas into CO and HE, but the kinetic behavior needs more study. We investigated the conversion of methane in coke-oven gas by steam reforming process in an electric tubular flow at 14 kPa with temperature varying from .500 ℃ to 9.50 ℃, and developed a kenetic model for, ignoring the effects of adsorption and diffusion. The optimal dynamic conditions for methane conversion 14 kPa are as follows: the ratio of the amount of water to the amount of methane is from 1.1 to 1.3; the reaction temperature is from 1 223 K to 1 273 K. The methane conversion rate is larger than 95% when the ratio of the amount of water to the amount of methane is 1.2 at a temperature above 1 223 K with the residence time up to 0.75 s.
文摘Numerical simulation of complex systems and components by computers is a fundamental phase of any modern engineering activity. The traditional methods of simulation typically entail long, iterative processes which lead to large simulation times, often exceeding transient real time. Artificial neural networks (ANNs) may be advantageous in this context, the main advantage being the speed of computation, the capability of generalizing from the few examples, robustness to noisy and partially incomplete data and the capability of performing empirical input-output mapping without complete knowledge of underlying physics. In this paper, the simulation of steam generator is considered as an example to show the potentialities of this tool. The data required for training and testing the ANN is taken from the steam generator at Abott Power Plant, Champaign (USA). The total number of samples is 9600 which are taken at a sampling time of three seconds. The performance of boiler (drum pressure, steam flow rate) has been verified and tested using ANN, under the changes in fuel flow rate, air flow rate and load disturbance. Using ANN, input-output mapping is done and it is observed that ANN allows a good reproduction of non-linear behaviors of inputs and outputs.
文摘Boiler fan is the main power consumption device in thermal power units and the induced draft fan accounted for the largest proportion. Reducing the energy consumption rate of induced draft fan is the main path to reduce the power consumption rate of thermal power units. The induce fan driven by small turbine is greatly effective for reducing the power consumption rate and the supply coal consumption rate in large thermal power plant. Take 1000 MW power units for example, the selection of steam source for steam turbine were discussed and economic performance of the unit under different steam source was compared in this paper. The result shows that compared with the motor driven method, there is about 1.6 g/kWh decrease in supply coal consumption rate driven by the fourth stage extraction steam;whereas there is about 2.5 g/kWh decrease in supply coal consumption rate driven by the fifth stage extraction steam.
基金Project(291054) supported by Postdoctoral Fund of China
文摘The effects of factors such as the molar ratio of H2O to CH4 (n(H2O)/n(CH4)), methane conversion temperature and time on methane conversion rate were investigated to build kinetic model for reforming of coke-oven gas with steam. The results of experiments show that the optimal conditions for methane conversion are that the molar ratio of H2O to CH4 varies from 1.1 to 1.3 and the conversion temperature varies from 1 223 to 1 273 K. The methane conversion rate is more than 95% when the molar ratio of H2O to CH4 is 1.2, the conversion temperature is above 1 223 K and the conversion time is longer than 0.75 s. Kinetic model of methane conversion was proposed. All results demonstrate that the calculated values by the kinetic model accord with the experimental data well, and the error is less than 1.5%.
文摘In Middle East region, where there are plentiful amounts of solar radiation and great desert areas, solar energy can play a potential role in replacing conventional fuel-operated electricity generation methods with a cost-effective, sustainable solution. This paper presents a feasibility study of a low-cost solar energy steam generator for rural areas electrification. The proposed system is based on the use of trough concentrator which converts solar radiation into thermal energy in its focal line (where a receiver pipe is installed with a fluid flowing in its interior). The aim of the paper is to predict the feasibility and potential for steam generation using a stand-alone solar concentrator with a small dimension for domestic and small-scale electricity generation. The study presented here is based on modelling of the system to determine the points at which the system is expected to produce sufficient steam energy at the tube outlet to drive a steam engine for producing electricity. Results are presented in graphical forms to show the operating points and the effect of changing selected input parameters on the behavior of the system in order to set some limits (boundaries) for such parameters. Results show that among the three input design parameters selected, the tube diameter is the most dominant parameter that influences steam energy, then the tube length and finally the flow rate of the water passing through the tube. The results of this paper can provide a useful guideline for future simulation and/or physical implementation of the system.
文摘This article introduces a string of energy conservation measures adopted over the past sev- eral years by the RFCC unit at Shengli Petrochemical Complex, including the optimization of feedstock properties, the adoption of high-efficiency atomizing nozzles, the revamp of CO boiler, the atomization by means of dry gas, the post-burning of flue gas as well as the application of frequency converting machines and pumps, resulting in ideal effects. The energy consumption of the RFCC unit was gradually decreased to 2984.25 MJ/t from the original level of 3716.99 MJ/t. After comparing basic energy con- sumption values with actual consumption values, the authors have set forward measures for further energy conservation, such as the recovery of low-temperature excess heat contained in oil/gas streams exiting from the fractionation tower top, addition of the fourth cyclone, delivery of hot oil slurry, and heat tracing with hot water.
基金This research was supported by Brain Pool program funded by the Ministry of Science and ICT through the National Research Foundation of Korea.(NRF-2022H1D3A2A02090885).
文摘Water droplets cause corrosion and erosion,condensation loss,and thermal efficiency reduction in low-pressure steam turbines.In this study,multi-objective optimization was carried out using the black-box method through the automatic linking of a genetic algorithm(GA)and a computational fluid dynamics(CFD)code to find the optimal values of two design variables(inlet stagnation temperature and cascade pressure ratio)to reduce wetness in the last stages of turbines.The wet steam flow numerical model was used to calculate the optimization parameters,including wetness fraction rate,mean droplet radius,erosion rate,condensation loss rate,kinetic energy rate,and mass flow rate.Examining the validation results showed a good agreement between the experimental data and the numerical outcomes.According to the optimization results,the inlet stagnation temperature and the cascade pressure ratio were proposed to be 388.67(K)and 0.55(-),respectively.In particular,the suggested optimaltemperature and pressure ratio improved the liquid mass fraction and mean droplet radius by about 32%and 29%,respectively.Also,in the identified optimal operating state,the ratios of erosion,condensation loss,and kinetic energy fell by 76%,32.7%,and 15.85%,respectively,while the mass flow rate ratio rose by 0.68%.