THE LAYOUT OPTIMIZATION OF STIFFENERS FOR PLATE-SHELL STRUCTURES

The plate-shell structures with stiffeners are widely used in a broad range of engineering structures. This study presents the layout optimization of stiffeners. The minimum weight of stiffeners is taken as the objective function with the global stiffness constraint. In the layout optimization, the stiffeners should be placed at the locations with high strain energy/or stress. Conversely, elements of stiffeners with a small strain energy/or stress are considered to be used inefficiently and can be removed. Thus, to identify the element efficiency so that most inefficiently used elements of stiffeners can be removed, the element sensitivity of the strain energy of stiffeners is introduced, and a search criterion for locations of stiffeners is presented. The layout optimization approach is given for determining which elements of the stiffeners need to be kept or removed. In each iterative design, a high efficiency reanalysis approach is used to reduce the computational effort. The present approach is implemented for the layout optimization of stiffeners for a bunker loaded by the hydrostatic pressure. The numerical results show that the present approach is effective for dealing with layout optimization of stiffeners for plate-shell structures.

Finite Element Analysis for the Structure Optimization Design of the CPUE Load-Bearing Wheel of Tracked Vehicle

A new kind of material cast polyurethane elastomers (CPUE) is introduced to take the place of rubber on load bearing wheel for the first time. Based on load bearing wheel dimensions, material properties and operating conditions, the structure of wheel flange is optimized by zero order finite element method. A detailed three dimensional finite element model of flange of load bearing wheel is developed and utilized to optimize structure of wheel flange. Its service life, which is affected by flange structure parameter, is analyzed by comparing the optimization results with those of prototype of wheel. The results of optimization are presented and the stress field of load bearing wheel in optimal dimension obtained by using finite element analysis method is demonstrated. The finite element analysis and optimization results show that the CPUE load bearing wheel is feasible and suitable for the tracked vehicle and has a guiding value in practice of the weighting design of the whole tracked vehicle.

Independent continuous mapping for topological optimization of frame structures

Based on the Independent Continuous Mapping method （ICM）, a topological optimization model with continuous topological variables is built by introducing three filter functions for element weight, element allowable stress and element stiffness, which transform the 0-1 type discrete topological variables into continuous topological variables between 0 and 1. Two methods for the filter functions are adopted to avoid the structural singularity and recover falsely deleted elements： the weak material element method and the tiny section element method. Three criteria （no structural singularity, no violated constraints and no change of structural weight） are introduced to judge iteration convergence. These criteria allow finding an appropriate threshold by adjusting a discount factor in the iteration procedure. To improve the efficiency, the original optimization model is transformed into a dual problem according to the dual theory and solved in its dual space. By using MSC/Nastran as the structural solver and MSC/Patran as the developing platform, a topological optimization software of frame structures is accomplished. Numerical examples show that the ICM method is very efficient for the topological optimization of frame structures.

Intelligent Optimization Methods for the Design of an Overhead Travelling Crane

In design optimization of crane metal structures, present approaches are based on simple models and mixed variables, which are difficult to use in practice and usually lead to failure of optimized results for rounding variables. Crane metal structure optimal design（CMSOD） belongs to a constrained nonlinear optimization problem with discrete variables. A novel algorithm combining ant colony algorithm with a mutation-based local search（ACAM） is developed and used for a real CMSOD for the first time. In the algorithm model, the encoded mode of continuous array elements is introduced. This not only avoids the need to round optimization design variables during mixed variable optimization, but also facilitates the construction of heuristic information, and the storage and update of the ant colony pheromone. Together with the proposed ACAM, a genetic algorithm（GA） and particle swarm optimization（PSO） are used to optimize the metal structure of a crane. The optimization results show that the convergence speed of ACAM is approximately 20% of that of the GA and around 11% of that of the PSO. The objective function value given by ACAM is 22.23% less than the practical design value, a reduction of 16.42% over the GA and 3.27% over the PSO. The developed ACAM is an effective intelligent method for CMSOD and superior to other methods.

A Deep Learning Approach to Shape Optimization Problems for Flexoelectric Materials Using the Isogeometric Finite Element Method

A new approach for flexoelectricmaterial shape optimization is proposed in this study.In this work,a proxymodel based on artificial neural network(ANN)is used to solve the parameter optimization and shape optimization problems.To improve the fitting ability of the neural network,we use the idea of pre-training to determine the structure of the neural network and combine different optimizers for training.The isogeometric analysis-finite element method(IGA-FEM)is used to discretize the flexural theoretical formulas and obtain samples,which helps ANN to build a proxy model from the model shape to the target value.The effectiveness of the proposed method is verified through two numerical examples of parameter optimization and one numerical example of shape optimization.

Structure Design and Optimization of a New Type of Subsea Pipeline Connector

The basic configuration of a new type of subsea pipeline connector was proposed based on the press-fitting principle, and a parametric finite element model was created using APDL language in ANSYS. Combining the finite element model and optimization technology, the dimension optimization aiming at obtaining the minimum loading force and the optimum sealing performance was designed by the zero order optimization method. Experiments of the optimized connector were carried out. The results indicate that the optimum structural design significantly improved the indicators of the minimum loading force and sealing performance of the connector.

Contrastive analysis and crashworthiness optimization of two composite thin-walled structures

For the safety protection of passengers when train crashes occur, special structures are crucially needed as a kind of indispensable energy absorbing device. With the help of the structures, crash kinetic-energy can be completely absorbed or dissipated for the aim of safety. Two composite structures(circumscribed circle structure and inscribed circle structure) were constructed. In addition, comparison and optimization of the crashworthy characteristic of the two structures were carried out based on the method of explicit finite element analysis(FEA) and Kriging surrogate model. According to the result of Kriging surrogate model, conclusions can be safely drawn that the specific energy absorption(SEA) and ratio of specific energy absorption to initial peak force(REAF) of circumscribed circle structure are lager than those of inscribed circle structure under the same design parameters. In other words, circumscribed circle structure has better performances with higher energy-absorbing ability and lower initial peak force. Besides, error analysis was adopted and the result of which indicates that the Kriging surrogate model has high nonlinear fitting precision. What is more, the SEA and REAF optimum values of the two structures have been obtained through analysis, and the crushing results have been illustrated when the two structures reach optimum SEA and REAF.

A Simple and Efficient Structural Topology Optimization Implementation Using Open-Source Software for All Steps of the Algorithm:Modeling, Sensitivity Analysis and Optimization

This work analyzes the implementation of a continuous method of structural topology optimization(STO)using open-source software for all stages of the topology optimization problem:modeling,sensitivity analysis and optimization.Its implementation involves three main components:numerical analysis using the Finite Element Method(FEM),sensitivity analysis using an Adjoint method and an optimization solver.In order to allow the automated numerical solution of Partial Differential Equations(PDEs)and perform a sensitivity analysis,FEniCS and Dolfin Adjoint software are used as tools,which are open-source code.For the optimization process,Ipopt(Interior Point OPTimizer)is used,which is a software package for nonlinear optimization scale designed to find(local)solutions of mathematical optimization problems.The topological optimization method used is based on the SIMP-Solid IsotropicMaterial with Penalization interpolation.The considered problem is the minimization of compliance/maximization of stiffness,considering the examples of recurrent structures in the literature in 2D and 3D.A density filtering algorithm based on Helmholtz formulation is used.The complete code involves 51 lines of programming and is presented and commented in detail in this article.

Contribution to Development of Reliability and Optimization Methods Applied to Mechanical Structures

In order to take into account the uncertainties linked to the variables in the evaluation of the statistical properties of structural response, a reliability approach with probabilistic aspect was considered. This is called the Probabilistic Transformation Method (PTM). This method is readily applicable when the function between the input and the output of the system is explicit. However, the situation is much more involved when it is necessary to perform the evaluation of implicit function between the input and the output of the system through numerical models. In this work, we propose a technique that combines Finite Element Analysis (FEA) and Probabilistic Transformation Method (PTM) to evaluate the Probability Density Function (PDF) of response where the function between the input and the output of the system is implicit. This technique is based on the numerical simulations of the Finite Element Analysis (FEA) and the Probabilistic Transformation Method (PTM) using an interface between Finite Element software and Matlab. Some problems of structures are treated in order to prove the applicability of the proposed technique. Moreover, the obtained results are compared to those obtained by the reference method of Monte Carlo. A second aim of this work is to develop an algorithm of global optimization using the local method SQP, because of its effectiveness and its rapidity of convergence. For this reason, we have combined the method SQP with the Multi start method. This developed algorithm is tested on test functions comparing with other methods such as the method of Particle Swarm Optimization (PSO). In order to test the applicability of the proposed approach, a structure is optimized under reliability constraints.

Dynamic analysis and optimization of car's body-in-white based on superelement approach

An approach based on the superelement theory is proposed, and it is applied to model the car's body-in-white as well as to dynamic simulation and optimization. This approach can improve the calculation speed and do the dynamic optimization among substructures respectively in the car's body design. To meet the car's design of harshness, a dynamic optimal design model, based on the mean square of vertical displacement response at two points of the car floor, is proposed. Satisfactory results are achieved.

Optimal design of structural parameters for shield cutterhead based on fuzzy mathematics and multi-objective genetic algorithm

In order to improve the strength and stiffness of shield cutterhead, the method of fuzzy mathematics theory in combination with the finite element analysis is adopted. An optimal design model of structural parameters for shield cutterhead is formulated,based on the complex engineering technical requirements. In the model, as the objective function of the model is a composite function of the strength and stiffness, the response surface method is applied to formulate the approximate function of objective function in order to reduce the solution scale of optimal problem. A multi-objective genetic algorithm is used to solve the cutterhead structure design problem and the change rule of the stress-strain with various structural parameters as well as their optimal values were researched under specific geological conditions. The results show that compared with original cutterhead structure scheme, the obtained optimal scheme of the cutterhead structure can greatly improve the strength and stiffness of the cutterhead, which can be seen from the reduction of its maximum equivalent stress by 21.2%, that of its maximum deformation by 0.75%, and that of its mass by 1.04%.

Structural-acoustic optimization of stiffened panels based on a genetic algorithm

For the structural-acoustic radiation optimization problem under external loading,acoustic radiation power was considered to be an objective function in the optimization method. The finite element method(FEM) and boundary element method(BEM) were adopted in numerical calculations,and structural response and the acoustic response were assumed to be de-coupled in the analysis. A genetic algorithm was used as the strategy in optimization. In order to build the relational expression of the pressure objective function and the power objective function,the enveloping surface model was used to evaluate pressure in the acoustic domain. By taking the stiffened panel structural-acoustic optimization problem as an example,the acoustic power and field pressure after optimized was compared. Optimization results prove that this method is reasonable and effective.

Design Optimization of TBM Disc Cutters for Different Geological Conditions

A novel optimization methodology for the disc cutter designs of tunnel boring machines (TBM) was presented. To fully understand the characteristics and performance of TBM cutters, a comprehensive list of performance parameters were investigated, including maximum equivalent stress and strain, specific energy and wear life which were closely related to the cutting forces and profile geometry of the cutter rings. A systematic method was employed to evaluate an overall performance index by incorporating objectives at all possible geological conditions. The Multi-objective & Multi-geologic Conditions Optimization (MMCO) program was then developed, which combined the updating of finite element model, system evaluation, finite element solving, post-processing and optimization algorithm. Finally, the MMCO was used to optimize the TBM cutters used in a TBM tunnel project in China. The results show that the optimization significantly improves the working performances of the cutters under all geological conditions considered.

Improved Particle Swarm Optimization for Solving Transient Nonlinear Inverse Heat Conduction Problem in Complex Structure

Accurately solving transient nonlinear inverse heat conduction problems in complex structures is of great importance to provide key parameters for modeling coupled heat transfer process and the structure’s optimization design.The finite element method in ABAQUS is employed to solve the direct transient nonlinear heat conduction problem.Improved particle swarm optimization(PSO)method is developed and used to solve the transient nonlinear inverse problem.To investigate the inverse performances,some numerical tests are provided.Boundary conditions at inaccessible surfaces of a scramjet combustor with the regenerative cooling system are inversely identified.The results show that the new methodology can accurately and efficiently determine the boundary conditions in the scramjet combustor with the regenerative cooling system.By solving the transient nonlinear inverse problem,the improved particle swarm optimization for solving the transient nonlinear inverse heat conduction problem in a complex structure is verified.

Finite Element Analysis and Structural Optimization of a Vibration Feeder Based on ANSYS

Based on ANSYS software, a finite element model is built for the fatigue break of a vibration feeder influenced by an exciting force alternate load. We first study the harmonic response of the feeder and discovers the weak links which is an angle steel junction of side plate, feed inlet and the junction panel between the no-feed side plate and the bottom plate. Then, we carry out structural optimization. A streamlined method for optimum design of a vibration feeder is presented.

FEA-based structural optimization design of a side cooling collimating mirror at SSRF

Based on finite element analysis of thermal mechanical behavior, structural optimization design was proposed for a side cooling collimating mirror subjected to high heat load for a beamline at SSRF(Shanghai Synchrotron Radiation Facility). The temperature distribution,stress concentration effect, maximum equivalent(vonMises) stress, and slope error of the mirror were analyzed.In particular, the cooling water channels of the traditional structural design were optimized, and the modified designs were further optimized. Although the traditional structural and the improved designs could meet requirements for the temperature and thermal stress, the deformation gradients were relatively large for several structural designs, and this led to larger slope error. The further improved structural designs could be of better performance.

Structural Optimization and Analysis of Magnetic Coupled Inductive Power Transfer System

Along with the prosperous of magnetic coupled inductive power transfer( MCIPT) technology which is widely used in industrial applications such as electric vehicle charging,the topology of double D coils( DD coils) with a spatial quadrature Q coil arises with great research interest. The Q coil, however, has been thoroughly studied by adding to the receiving side but seldom to the transmitting side. By using finite element simulation, this paper presents a preliminary study on the effectiveness of Q coil in the transmitting side,and its inner dimension is optimized for optimal compensating the misalignment between the transmitting and receiver sides. Simulation results show that the windings of the Q coil should be placed in the center of the aperture of the DD coils,and these results render a useful guidance for mechanical structural design and circuit controller design of MCIPT.

Crushing analysis and multiobjective crashworthiness optimization of bitubular polygonal tubes with internal walls

In order to reduce casualties and property losses in a collision accident, thin-walled structure has been extensively used as energy absorber in crashworthiness design of train. With the help of energy absorber, collision kinetic energy can be controllably dissipated by the plastic deformation of structures. A new kind of multi-cell thin-walled structure called as bitubular polygonal tubes with internal walls(BPTIW) was constructed. The crashworthiness characteristics of BPTIWs were investigated by LS-DYNA. It can be found that the BPTIW with 12 sides has the most excellent crashworthiness characteristics. Therefore, based on response surface method(RSM) and multiobjective particle optimization(MOPSO) algorithm, the BPTIW with 12 sides was selected to optimize the dimensions of cross-sectional configuration under different constraints of energy absorption(EA) and crushing peak force(CPF). The results show that the optimal designs of BPTIW12 under different constraints present excellent crashworthiness characteristics and can be used in the practical engineering.

Multi-objective Optimization Design of Magnesium Alloy Wheel Based on Topology Optimization

Lightweight of automatic vehicle is a significant application trend,using topology optimization and magnesium alloy materials is a valuable way.This article designs a new model of automobile wheel and optimizes the structure for lightweight.Through measuring and analyzing designed model under static force,clear and useful topology optimization results were obtained.Comparing wheel performance before and after optimization,the optimized wheel structure compliance with conditions such as strength can be obtained.Considering three different materials namely magnesium alloy,aluminum alloy and steel,the stress and strain performances of each materials can be obtained by finite element analysis.The reasonable and superior magnesium alloy wheels for lightweight design were obtained.This research predicts the reliability of the optimization design,some valuable references are provided for the development of magnesium alloy wheel.

Computational Simulations of Bone Remodeling under Natural Mechanical Loading or Muscle Malfunction Using Evolutionary Structural Optimization Method

Live bone inherently responds to applied mechanical stimulus by altering its internal tissue composition and ultimately biomechanical properties, structure and function. The final formation may structurally appear inferior by design but complete by function. To understand the loading response, this paper numerically investigated structural remodeling of mature sheep femur using evolutionary structural optimization method (ESO). Femur images from Computed Tomography scanner were used to determine the elastic modulus variation and subsequently construct finite element model of the femur with stiffest elasticity measured. Major muscle forces on dominant phases of healthy sheep gait were imposed on the femur under static mode. ESO was applied to progressively alter the remodeling of numerically simulated femur from its initial to final design by iteratively removing elements with low strain energy density (SED). The computations were repeated with two different mesh sizes to test the convergence. The elements within the medullary canal had low SEDs and therefore were removed during the optimization. The SEDs in the remaining elements varied with angle around the circumference of the shaft. Those elements with low SED were inefficient in supporting the load and thus fundamentally explained how bone remodels itself with less stiff inferior tissue to meet load demand. This was in line with the Wolff’s law of transformation of bone. Tissue growth and remodeling process was found to shape the sheep femur to a mechanically optimized structure and this was initiated by SED in macro-scale according to traditional principle of Wolff’s law.