A Modified Model for Calculating Theoretical Flame Temperature in Blast Furnace and Its Application

The theoretical flame temperature （TFT） before tuyere, always highly concerned by blast furnace （BF） operators, is one of the most important parameters for evaluating the thermal state of hearth. However, some influ- encing parameters, for example, the SiO2 reduction by carbon, were always neglected or inaccurate when calculating the TFT. According to the definition of TFT, the temperature of coke into raceway and the reduction rate of SiO2 in ash of coke and pulverized coal were obtained by analyzing the samples before tuyere in blast furnace. Taking full ac- count of different factors, a modified model for calculating the TFT in blast furnace was established. The effects of the oxygen enrichment rate, the reduction rate of SiO2 in raceway, the ash content in coke and pulverized coal and the pulverized coal injection （PCI） rate on TFT were determined quantitatively. The modified model was applied to selecting the used coal for PCI in blast furnace. Considering the different SiO2 contents of mixed coal, the calculated TFT remained a stable level. This showed that the selected coal could be suitable for PCI in blast furnace.

Theoretical Approach to Change Blast Furnace Regime With Natural Gas Injection

The operation of blast furnace using natural gas and oxygen enriched blast （composite blast technology） is considered in many countries to be standard operation for a modern blast furnace particularly in certain countries with cheap and stable supply of natural gas. The theoretical flame temperature （TFT） of combustion and the degree of di-rect reduction of iron oxides （rd） are considered as the main controlling parameters of composite blast technology. The calculated values of these parameters are mainly dependent on the amount of air blast consumption. This amount of air blast is measured before entering into blast stoves, Actually, some of air blast is lost through valves of air stoves. Consequently, the real volume of air blast in the furnace is less than the recorded value by amounts of 5%-15% which is not considered in the estimation of rd and TFT. The purpose is to analyze the different methods for es-timation of air blast inside the blast furnaces and develop a theoretical model to calculate air blast eonsumption with high accuracy. Based on the calculation of air blast consumption, a complete roadmap is demonstrated to change the operation regime parameters of blast furnaces working on composite blast technology.