Analysis of influence of heat exchangerfouling on heat transfer performancebased on thermal fluid coupling

A study on heat transfer performance by thermal fluid coupling simulation for the fouling in a shell-tube heat exchanger used in engineering was presented. The coupling simulation was performed in a fluid and solid domains under three different fouling conditions: fouling inside the tube, fouling outside the tube, and fouling inside the shell. The flow field, temperature, and pressure distributions in the heat exchanger were solved numerically to analyze the heat transfer performance parameters, such as thermal resistance. It is found that the pressure drop of the heat exchanger and the thermal resistance of the tube wall increase by nearly 30% and 20%, respectively, when the relative fouling thickness reaches 10%. The fouling inside the tube has more impact on the heat transfer performance of the heat exchanger, and the fouling inside the shell has less impact.

Anisotropic strength,deformation and failure of gneiss granite under high stress and temperature coupled true triaxial compression

The anisotropic mechanical behavior of rocks under high-stress and high-temperature coupled conditions is crucial for analyzing the stability of surrounding rocks in deep underground engineering.This paper is devoted to studying the anisotropic strength,deformation and failure behavior of gneiss granite from the deep boreholes of a railway tunnel that suffers from high tectonic stress and ground temperature in the eastern tectonic knot in the Tibet Plateau.High-temperature true triaxial compression tests are performed on the samples using a self-developed testing device with five different loading directions and three temperature values that are representative of the geological conditions of the deep underground tunnels in the region.Effect of temperature and loading direction on the strength,elastic modulus,Poisson’s ratio,and failure mode are analyzed.The method for quantitative identification of anisotropic failure is also proposed.The anisotropic mechanical behaviors of the gneiss granite are very sensitive to the changes in loading direction and temperature under true triaxial compression,and the high temperature seems to weaken the inherent anisotropy and stress-induced deformation anisotropy.The strength and deformation show obvious thermal degradation at 200℃due to the weakening of friction between failure surfaces and the transition of the failure pattern in rock grains.In the range of 25℃ 200℃,the failure is mainly governed by the loading direction due to the inherent anisotropy.This study is helpful to the in-depth understanding of the thermal-mechanical behavior of anisotropic rocks in deep underground projects.

Core and blanket thermal-hydraulic analysis of a molten salt fast reactor based on coupling of OpenMC and OpenFOAM

In the core of a molten salt fast reactor(MSFR),heavy metal fuel and fission products can be dissolved in a molten fluoride salt to form a eutectic mixture that acts as both fuel and coolant.Fission energy is released from the fuel salt and transferred to the second loop by fuel salt circulation.Therefore,the MSFR is characterized by strong interaction between the neutronics and the thermal hydraulics.Moreover,recirculation flow occurs,and nuclear heat is accumulated near the fertile blanket,which significantly affects both the flow and the temperature fields in the core.In this work,to further optimize the conceptual geometric design of the MSFR,three geometries of the core and fertile blanket are proposed,and the thermal-hydraulic characteristics,including the three-dimensional flow and temperature fields of the fuel and fertile salts,are simulated and analyzed using a coupling scheme between the open source codes OpenMC and OpenFOAM.The numerical results indicate that a flatter core temperature distribution can be obtained and the hot spot and flow stagnation zones that appear in the upper and lower parts of the core center near the reflector can be eliminated by curving both the top and bottom walls of the core.Moreover,eight cooling loops with a total flow rate of0.0555 m3 s-1 ensur an acceptable temperature distribusure an acceptable temperature distribution in the fertile blanket.

Simulation and Optimization for Thermally Coupled Distillation Using Artificial Neural Network and Genetic Algorithm

In this paper, a new approach using artificial neural network and genetic algorithm for the optimization of the thermally coupled distillation is presented. Mathematical model can be constructed with artificial neural network based on the simulation results with ASPEN PLUS. Modified genetic algorithm was used to optimize the model. With the proposed model and optimization arithmetic, mathematical model can be calculated, decision variables and target value can be reached automatically and quickly. A practical example is used to demonstrate the algorithm.

Thermodynamic Analysis,Simulation and Optimization on Energy Savings of Ideal Internal Thermally Coupled Distillation Columns

Internal thermally coupled distillation columns (ITCDIC) are the frontier of distillation energy saving research. In this paper, a novel energy saving model of ideal ITCDIC and a simulation algorithm are presented,upon which a series of comparative studies on energy savings with conventional distillation columns are carried out. Furthermore, we present an optimization model of ideal ITCDIC, which can be used to achieve the maximum energy saving and find the optimal design parameters directly. The binary system of benzene-toluene is adopted for the illustrative example of simulation and optimization. The results show that the maximum energy saving of ITCDIC is 52.25% (compared with energy consumption of conventional distillation under the minimum reflux ratio operation); the optimal design parameters are obtained, where the rectifying section pressure and the feed thermal condition are Pr=0.3006 MPa and q=0.5107 respectively.

A Novel Thermally Coupled Reactive Distillation Column for the Hydrolysis of Methyl Acetate

A different pressure thermally coupled reactive distillation column(DPT-RD) for the hydrolysis of methyl acetate(Me Ac) is developed, and its design and optimization procedures are investigated. The sensitivity analysis is carried out to minimize the energy consumption, which is associated with the total annual cost(TAC). The influence of the proposed DPTRD scheme on energy consumption and economic efficiency are evaluated in comparison with the conventional reactive distillation column(CRD). Both the DPT-RD and CRD are simulated with the Aspen Plus?, and it can be observed that for the DPT-RD the energy consumption and the TAC are reduced, and the thermodynamic efficiency is increased as compared with the CRD process.

Novel Control Structure Design of Differential Pressure Thermally Coupled Reactive Distillation for Methyl Acetate Hydrolysis

In this paper, the novel control structures of differential pressure thermally coupled reactive distillation process for methyl acetate hydrolysis were proposed. The RadFrac module of Aspen Plus was adopted in the steady-state simulation. Sensitive analysis was applied to find the stable intial value and provide a basis for the improved control structure design. The Aspen Dynamics software was adopted to study the process dynamic behaviors, and two novel control structures provided with feed ratio controllers and sensitive tray temperature controllers were proposed. The reflux ratio controllers were applied in the improved novel control structures. Both control structures abandoned the composition controllers that were replaced by simpler controllers with which the product purity could meet the specification requiring under a ± 20% disturbance to the total feed flowrate / MeAc composition.

Thermal stability improvement of a multiple finger power SiGe heterojunction bipolar transistor under different power dissipations using non-uniform finger spacing

A method of non-uniform finger spacing is proposed to enhance thermal stability of a multiple finger power SiGe heterojunction bipolar transistor under different power dissipations. Temperature distribution on the emitter fingers of a multi-finger SiGe heterojunction bipolar transistor is studied using a numerical electro-thermal model. The results show that the SiGe heterojunction bipolar transistor with non-uniform finger spacing has a small temperature difference between fingers compared with a traditional uniform finger spacing heterojunction bipolar transistor at the same power dissipation. What is most important is that the ability to improve temperature non-uniformity is not weakened as power dissipation increases. So the method of non-uniform finger spacing is very effective in enhancing the thermal stability and the power handing capability of power device. Experimental results verify our conclusions.

Seepage-heat transfer coupling process of low temperature return water injected into geothermal reservoir in carbonate rocks in Xian County,China

Fracture seepage and heat transfer in the geothermal reservoir of carbonate rocks after the reinjection of low temperature geothermal return water is a complex coupling process,which is also the frontier of geothermal production and reinjection research.Based on the research of cascade comprehensive development of geothermal resources in Beijing-Tianjin-Hebei(Xian County),the carbonate geothermal reservoir of Wumishan formation in the geothermal field in Xian County is investigated.With the development of the discrete fracture network model and the coupling model of seepage and heat transfer,the numerical solution of seepage field and temperature field with known fracture network is reached using the finite element software COMSOL,and the coupling process of seepage flow and heat in carbonate rocks is revealed.The results show that the distribution of temperature field of fractured rocks in geothermal reservoir of carbonate rocks has strong non-uniformity and anisotropy.The fracture network is interpenetrated,which constitutes the dominant channel of water conduction,and along which the fissure water moves rapidly.Under the influence of convective heat transfer and conductive heat transfer,one of the main factors to be considered in the study of thermal breakthrough is to make the cold front move forward rapidly.When the reinjection and production process continues for a long time and the temperature of the geothermal reservoir on the pumping side drops to a low level,the temperature of bedrocks is still relatively high and continues to supply heat to the fissure water,so that the temperature of the thermal reservoir on the pumping side will not decrease rapidly to the water temperature at the inlet of reinjection,but will gradually decrease after a long period of time,showing an obvious long tail effect.The distribution of fractures will affect the process of seepage and heat transfer in carbonate reservoirs,which should be considered in the study of fluid thermal coupling in carbonate reservoirs.

MD simulation of a copper rod under thermal shock

In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.

Thermal-Fluid-Structure Coupling Analysis of Flexible Corrugated Cryogenic Hose

This work presents a numerical investigation of the thermal–fluid–structure coupling behavior of the liquid natural gas(LNG)transported in the flexible corrugated cryogenic hose.A three-dimensional model of the corrugated hose structure composed of multiple layers of different materials is established and coupled with turbulent LNG flow and heat transfer models in the commercial software ANSYS Workbench.The flow transport behavior,heat transfer across the hose layers,and structural response caused by the flow are analyzed.Parametric studies are performed to evaluate the impacts of inlet flow rate and thermal conductivity of insulation material on the temperature and structural stress of the corrugated hose.The study found that,compared with a regular operating condition,higher inlet flow velocities not only suppress the heat gain of the LNG but also lower the flow-induced structural stress.The insulation layer exhibits excellent performance in maintaining the temperature at the fluid–structure interface,showing little temperature change with respect to material thermal conductivity and ambient temperature.The simulation results may contribute to the research and design of the flexible corrugated cryogenic hoses and provide guidance for safer and more efficient field operations.

Numerical analysis of thermal impact on hydro-mechanical properties of clay

As is known, high-level radioactive waste （HLW） is commonly heat-emitting. Heat output from HLWwilldissipate through the surrounding rocks and induce complex thermo-hydro-mechanical-chemical（THMC） processes. In highly consolidated clayey rocks, thermal effects are particularly significantbecause of their very low permeability and water-saturated state. Thermal impact on the integrity of thegeological barriers is of most importance with regard to the long-term safety of repositories. This studyfocuses on numerical analysis of thermal effects on hydro-mechanical properties of clayey rock using acoupled thermo-mechanical multiphase flow （TH2M） model which is implemented in the finite elementprogramme OpenGeoSys （OGS）. The material properties of the numerical model are characterised by atransversal isotropic elastic model based on Hooke＇s law, a non-isothermal multiphase flow model basedon van Genuchten function and Darcy＇s law, and a transversal isotropic heat transport model based onFourier＇s law. In the numerical approaches, special attention has been paid to the thermal expansion ofthree different phases： gas, fluid and solid, which could induce changes in pore pressure and porosity.Furthermore, the strong swelling and shrinkage behaviours of clayey material are also considered in thepresent model. The model has been applied to simulate a laboratory heating experiment on claystone.The numerical model gives a satisfactory representation of the observed material behaviour in thelaboratory experiment. The comparison of the calculated results with the laboratory findings verifies thatthe simulation with the present numerical model could provide a deeper understanding of the observedeffects. 2014 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting byElsevier B.V. All rights reserved.

Analytical modelling of end thermal coupling in a solid-state laser longitudinally bonded by a vertical-cavity top-emitting laser diode

The intrinsic features involving a circularly symmetric beam profile with low divergence, planar geometry as well as the increasingly enhanced power of vertical-cavity surface-emitting lasers （VCSELs） have made the VCSEL a promising pump source in direct end bonding to a solid-state laser medium to form the minimized, on-wafer integrated laser system. This scheme will generate a surface contact pump configuration and thus additional end thermal coupling to the laser medium through the joint interface of both materials, apart from pump beam heating. This paper analytically models temperature distributions in both VCSEL and the laser medium from the end thermal coupling regarding surface contact pump configuration using a top-emitting VCSEL as the pump source for the first time. The analytical solutions are derived by introducing relative temperature and mean temperature expressions. The results show that the end contact heating by the VCSEL could lead to considerable temperature variations associated with thermal phase shift and thermal lensing in the laser medium. However, if the central temperature of the interface is increased by less than 20 K, the end contact heating does not have a significant thermal influence on the laser medium. In this case, the thermal effect should be dominated by pump beam heating. This work provides useful analytical results for further analysis of hybrid thermal effects on those lasers pumped by a direct VCSEL bond.

Numerical modeling of influence of thermal flow coupling on flow characteristics of molten steel

Using the equation of continuity and the double equation of Navier-Stokes and k-ε, numerical modeling on a single outlet continuous casting tundish has been carried out during the process of non-thermal flow coupling. The flow field distribution inside the tundish was calculated and the viscosity response time was calculated with the mass transfer equation based on the flow field distribution. The flow characteristics of the molten steel inside the tundish were analyzed, with the results of the numerical modeling compared to the hydraulic modeling. The results showed that the Resident Time Distribution （RTD） curves in the latter anatomosed comparatively better. This certified the validity established by the mathematical model. Numerical modeling was carried out on both large and small tundishes during the processes of thermal flow coupling and also thermal non-flow coupling. The results showed that in regards to large tundishes with relatively simple flow processes, using numerical modeling for thermal flow coupling is necessary.

Thermally Induced Vibration Analysis of Flexible Beams Based on Isogeometric Analysis

Spacecraft flexible appendages may experience thermally induced vibrations(TIV)under sudden heating loads,which in consequence will be unable to complete their intended missions.Isogeometric analysis(IGA)utilizes,in an isoparametric concept,the same high order and high continuity non-uniform rational B-splines(NURBS)to represent both the geometry and the physical field of the structure.Compared to the traditional Lagrange polynomial based finite element method where only C0-continuity across elements can be achieved,IGA is geometrically exact and naturally fulfills the C1-continuity requirement of Euler–Bernoulli(EB)beam elements,therefore,does not need extra rotational degrees-of-freedom.In this paper,we present a thermally induced vibration analysis framework based on the isogeometric method where thermal and structural behaviors are coupled.We fully exploited the higher order,higher continuous and geometric exactness of the NURBS basis with both benchmarks and sophisticated problems.In particular,we studied the thermally induced vibrations of the Hubble Space Telescope(HST)solar panel where main factors influencing thermal flutters are studied,and where possible improvements of the analytical reference methods are discussed.Additionally,thermally induced vibrations of the thin-walled lenticular tubes are studied and two new configurations of the tube are proposed to effectively suppress the thermally induced vibrations.Numerical examples of both benchmarks and sophisticated problems confirm the accuracy and efficiency of the isogeometric analysis framework for thermally induced vibration analysis of space structures.

Geometric nonlinear formulation for thermal-rigid-flexible coupling system

This paper develops geometric nonlinear hybrid formulation for flexible multibody system with large deformation considering thermal effect. Different from the conventional formulation, the heat flux is the function of the rotational angle and the elastic deformation, therefore, the coupling among the temperature, the large overall motion and the elastic deformation should be taken into account. Firstly, based on nonlinear strain-displacement relationship, varia- tional dynamic equations and heat conduction equations for a flexible beam are derived by using virtual work approach, and then, Lagrange dynamics equations and heat conduction equations of the first kind of the flexible multibody system are obtained by leading into the vectors of Lagrange multiplier associated with kinematic and temperature constraint equations. This formulation is used to simulate the thermal included hub-beam system. Comparison of the response be- tween the coupled system and the uncoupled system has re- vealed the thermal chattering phenomenon. Then, the key parameters for stability, including the moment of inertia of the central body, the incident angle, the damping ratio and the response time ratio, are analyzed. This formulation is also used to simulate a three-link system applied with heat flux. Comparison of the results obtained by the proposed formulation with those obtained by the approximate nonlinear model and the linear model shows the significance of con- sidering all the nonlinear terms in the strain in case of large deformation. At last, applicability of the approximate non- linear model and the linear model are clarified in detail.

Electromagnetic–thermal–structural coupling analysis of the ITER edge localized mode coil with flexible supports

In a fusion reactor, the edge localized mode（ELM） coil has a mitigating effect on the ELMs of the plasma. The coil is placed close to the plasma between the vacuum vessel and the blanket to reduce its design power and improve its mitigating ability. The coil works in a high-temperature,high-nuclear-heat and high-magnetic-field environment. Due to the existence of outer superconducting coils, the coil is subjected to an alternating electromagnetic force induced by its own alternating current and the outer magnetic field. The design goal for the ELM coil is to maintain its structural integrity in the multi-physical field. Taking as an example the middle ELM coil（with flexible supports） of ITER（the International Thermonuclear Fusion Reactor）, an electromagnetic–thermal–structural coupling analysis is carried out using ANSYS. The results show that the flexible supports help the three-layer casing meet the static and fatigue design requirements. The structural design of the middle ELM coil is reasonable and feasible. The work described in this paper provides the theoretical basis and method for ELM coil design.

Thermal Performance of a 4 K High-Frequency Pulse Tube Cryocooler with Different Working Fluids

The high-frequency pulse tube cryocooler(HPTC)represents a promising miniature cryocooling technology due to its compact structure and the absence of low-temperature moving components.However,limited to the non-ideal gas effect of4He,the HPTC is hard to obtain high cooling performance in the liquid helium temperature range.3He as the working fluid can effectively improve the cooling performance of the HPTC,but the high cost hinders its wide application.In consideration of both cooling performance and cost-effectiveness,this paper explores the feasibility of utilizing^(3)He-^(4)He mixtures as the working fluid for HPTCs.Firstly,the experimental results of a developed HPTC based4He are reported.With a total power consumption of 575 W,the lowest temperature of 3.26 K was observed.And the measured cooling power at 4.2 K was 20.8 mW.Then the theoretical utmost efficiency of the cryocooler was calculated in terms of the thermophysical properties of the working fluids,using ^(3)He-^(4)He mixtures with different compositions as the working fluids.The whole machine modeling of the HPTC was further carried out,and the influence of the working fluids with different components on the structural parameters such as double-inlet and inertance tube,and operating parameters such as pressure and frequency were analyzed.The calculated results show that the cooling power is expected to be increased to36 mW and 53 mW if the equimolar ^(3)He-^(4)He mixture and pure ^(3)He are used,respectively.

Improved Multiple Feature-electrochemical Thermal Coupling Modeling of Lithium-ion Batteries at Low-temperature with Real-time Coefficient Correction

Monitoring various internal parameters plays a core role in ensuring the safety of lithium-ion batteries in power supply applications.It also influences the sustainability effect and online state of charge prediction.An improved multiple feature-electrochemical thermal coupling modeling method is proposed considering low-temperature performance degradation for the complete characteristic expression of multi-dimensional information.This is to obtain the parameter influence mechanism with a multi-variable coupling relationship.An optimized decoupled deviation strategy is constructed for accurate state of charge prediction with real-time correction of time-varying current and temperature effects.The innovative decoupling method is combined with the functional relationships of state of charge and open-circuit voltage to capture energy management ef-fectively.Then,an adaptive equivalent-prediction model is constructed using the state-space equation and iterative feedback correction,making the proposed model adaptive to fractional calculation.The maximum state of charge estimation errors of the proposed method are 4.57% and 0.223% under the Beijing bus dynamic stress test and dynamic stress test conditions,respectively.The improved multiple feature-electrochemical thermal coupling modeling realizes the effective correction of the current and temperature variations with noise influencing coefficient,and provides an efficient state of charge prediction method adaptive to complex conditions.

A Precise Model for Simulation of Temperature Distribution in Power Modules

The interaction between the active chips mounted and the same base plate is considered as a thermoelectrical coupling effect.An approach to coupling effect analysis of a multi-chip system is presented with IGBT as a sample.Finite element method is used to evaluate the temperature distribution in power modules.The precise electrothermal model is obtained by fitting the curve of transient thermal impedance with a finite series of exponential terms,in which,the thermal-coupling effect among chips is considered as a prediction of the highest transient temperature of the chips.This model can be used in many thermal monitoring systems.Both ANSYS and PSPICE si- mulation software have been employed,and the simulation results agree with the experimental ones very well.