Synergistic effects of expandable graphite and dimethyl methyl phosphonate on the mechanical properties, fire behavior, and thermal stability of a polyisocyanurate-polyurethane foam

In this study, a series of flame-retardant polyisocyanurate-polyurethane (PIR-PUR) foams were prepared using various concentrations (0-25% by weight) of expandable graphite (EG) and dimethyl methyl phosphonate (DMMP) (0-7% by weight). The effect of these additives on the properties of the PIR-PUR foams, including physico-mechanical, morphological, flame retardancy, and thermal stability, was studied. Increasing amounts of EG in the PIR-PUR foam caused a significant drop in the compression strength. However, DMMP caused the mechanical properties of PIR-PUR foam to improve compared to foam filled with EG alone. The flame retardancy of PIR-PUR foams containing both EG and DMMP was enhanced significantly compared to EG filled foams. Thermogravimetric analysis (TGA) indicated that EG enhances the thermal stability of PIR-PUR foams but that DMMP decreased it. The morphology of the residual char provided conclusive evidence for the weak thermal stability of foams filled with DMMP.

Carbon foams prepared from coal tar pitch for building thermal insulation material with low cost

A new approach is provided to resolve the large-scale applications of coal tar pitch. Carbon foams with uniform pore size are prepared at the foaming pressure of normal pressure using coal tar pitch as raw materials. The physical and chemical performance of high softening point pitch(HSPP) can be regulated by vacuumizing owing to the cooperation of vacuumizing and polycondensation. Results indicate that the optimum softening point and weight ratio of quinoline insoluble are about 292℃ and 65.7%, respectively. And the optimum viscosity of HSPP during the foaming process is distributed in the range of 1000-10000 Pa·s. The resultant carbon foam exhibits excellent performance, such as uniform pore structure, high compressive strength(4.7 MPa), low thermal conductivity(0.07 W·m^(-1) ·K^(-1)), specially, it cannot be fired under the high temperature of 1200 ℃.Thus, this kind of carbon foam is a potential candidate for thermal insulation material applied in energy saving building.

Numerical Predictions of the Effective Thermal Conductivity of the Rigid Polyurethane Foam

A reconstruction method is proposed for the polyurethane foam and then a complete numerical method is developed to predict the effective thermal conductivity of the polyurethane foam. The finite volume method is applied to solve the 2D heterogeneous pure conduction. The lattice Boltzmann method is adopted to solve the 1D homogenous radiative transfer equation rather than Rosseland approximation equation. The lattice Boltzmann method is then adopted to solve 1D homogeneous conduction-radiation energy transport equation considering the combined effect of conduction and radiation. To validate the accuracy of the present method, the hot disk method is adopted to measure the effective thermal conductivity of the polyurethane foams at different temperature. The numerical results agree well with the experimental data. Then, the influences of temperature, porosity and cell size on the effective thermal conductivity of the polyurethane foam are investigated. The results show that the effective thermal conductivity of the polyurethane foams increases with temperature; and the effective thermal conductivity of the polyurethane foams decreases with increasing porosity while increases with the cell size.

Preparation and Mechanical and Thermal Properties of Chlorinated Polyethylene Reinforced Polypropylene Foam

The foamed polypropylene（PP） with excellent mechanical and thermal insulating properties was reinforced by blending chlorinated polyethylene（CPE）, followed by compression molding foaming in cross-link. The effects of CPE on the foaming behavior, thermal and mechanical properties of the foamed PP were studied by the measurements of density, thermal conductivity, Vicat softening temperature, tensile strength, impact strength and SEM. The results showed that the foamed PP got the best properties when the weight ratio of CPE/PP was 20 wt%. The density of the obtained foamed PP was as low as 0.37 g/cm^3, the impact strength was 16.5 kJ/m^2, the tensile strength was 17.7 MPa, the thermal conductivity was 0.035 W/（m·K）, and the Vicat softening temperature was 112 ℃.

Performance of water-based foams affected by chemical inhibitors to retard spontaneous combustion of coal

The micelle generating process of the sodium dodecyl sulfate(SDS) solution with the addition of chemical inhibitors was elucidated using phase separation model, and the descending order of the capacity for the selected chemical inhibitors to reduce the critical micelle concentrations of the solution are Mg Cl_2, Ca Cl_2,NH_4HCO_3 and NH_4Cl. The data to quantitatively describe the foam decay process, including foaming ratio,foam life and decay behaviors, was obtained by pressure measuring system. The results indicate that chemical inhibitors can improve the solution foamability. The capacity of the inhibitors to enhance the solution foamability is sorted as NH_4 Cl, NH_4HCO_3, Mg Cl2 and Ca Cl_2 which can distinctly improve the foam stability as well. The capacity of the inhibitors to enhance the SDS foam stability can be arranged as Mg Cl_2, NH_4 Cl, NH_4HCO_3 and Ca Cl_2. It is observed that the gravity drainage plays a leading role in the increase of proportion of diffusion drainage. The oxidation dynamic parameters of the coal samples treated by inhibition foams were investigated using thermal analysis technique, and their synergistic effects on inhibiting coal oxidation were explored.