Resist Thermal Shock Through Viscoelastic Interface Encapsulation in Perovskite Solar Cells

Enhancing the lifetime of perovskite solar cells(PSCs)is one of the essential challenges for their industrialization.Although the external encapsulation protects the perovskite device from the erosion of moisture and oxygen under various harsh conditions.However,the perovskite devices still undergo static and dynamic thermal stress during thermal and thermal cycling aging,respectively,resulting in irreversible damage to the morphology,component,and phase of stacked materials.Herein,the viscoelastic polymer polyvinyl butyral(PVB)material is designed onto the surface of perovskite films to form flexible interface encapsulation.After PVB interface encapsulation,the surface modulus of perovskite films decreases by nearly 50%,and the interface stress range under the dynamic temperature field(−40 to 85°C)drops from−42.5 to 64.8 MPa to−14.8 to 5.0 MPa.Besides,PVB forms chemical interactions with FA+cations and Pb^(2+),and the macroscopic residual stress is regulated and defects are reduced of the PVB encapsulated perovskite film.As a result,the optimized device's efficiency increases from 22.21%to 23.11%.Additionally,after 1500 h of thermal treatment(85°C),1000 h of damp heat test(85°C&85%RH),and 250 cycles of thermal cycling test(−40 to 85°C),the devices maintain 92.6%,85.8%,and 96.1%of their initial efficiencies,respectively.

The Influence of Biomass Cokes on the Microstructure and Thermal Shock Resistance of MgO-C Refractories

In this study,biomass cokes from sunflower seed hull(SFSH)and wood pellets(WP)were added to a MgO-C batch(3 mass%C)to replace 1.1 mass%of graphite.After hardening and carbonizing the samples,the influence of the biomass cokes on the microstructure and thermal shock resistance was investigated.The replacement of flaky graphite by carbonized WP and SFSH reduced the bulk density and increased the apparent porosity after pressing and carbonization,but the degree was only marginal.This was confirmed by SEM investigations,where the biomass-coke containing samples exhibited a microstructure with a higher amount of pores between the fine MgO grains.The thermal shock resistance of the porous wood pellet coke containing MgO-C is at the same level as the reference sample but not superior to it.

Effect of rare earth elements addition on thermal fatigue behaviors of AZ91 magnesium alloy

Influences of rare earth （RE） elements addition on thermal fatigue behaviors of AZ91 alloy were studied. Repeated heating and cooling cycles were applied on the samples at 170 and 210℃ to develop thermal fatigue cracks. Crack growth mechanisms and microstructural influences were investigated by optical and scanning electron microscopy （SEM） as well as energy dispersive X-ray spectroscopy （EDS）. Thermal fatigue behaviors were observed to improve successively by addition of the RE up to 2wt.%. This improvement was attributed to the consummation of aluminum in melt by precipitation of the needle shaped AII1RE3 phases. This process was attributed to the reduction of MglTAl12 phase volume fraction and consequent decrease of the brittle Mg/MglTAl12 interface which was the main reason for weak thermal properties of the alloy at rather high temperatures. Further additions of RE, however, reduced the thermal shock resistance of the samples by increasing the mean length of the brittle needle shaped phases.

Spatial gradient distributions of thermal shock-induced damage to granite

In this study,we attempted to investigate the spatial gradient distributions of thermal shock-induced damage to granite with respect to associated deterioration mechanisms.First,thermal shock experiments were conducted on granite specimens by slowly preheating the specimens to high temperatures,followed by rapid cooling in tap water.Then,the spatial gradient distributions of thermal shock-induced damage were investigated by computed tomography(CT)and image analysis techniques.Finally,the influence of the preheating temperature on the spatial gradients of the damage was discussed.The results show that the thermal shock induced by rapid cooling can cause more damage to granite than that induced by slow cooling.The thermal shock induced by rapid cooling can cause spatial gradient distributions of the damage to granite.The damage near the specimen surface was at a maximum,while the damage inside the specimen was at a minimum.In addition,the preheating temperature can significantly influence the spatial gradient distributions of the thermal shock-induced damage.The spatial gradient distribution of damage increased as the preheating temperature increased and then decreased significantly over 600
C.When the preheating temperature was sufficiently high(e.g.800
C),the gradient can be ignored.

Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of MgESiO4. The thickness of the ceramic coatings increases with the current density increasing, when the current density is 12 A·dm^-2, the thermal shock resistance of the produced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

Physico-mechanical properties of granite after cyclic thermal shock

Understanding rock mechanical behaviors after thermal shock is critically important for practical engineering application.In this context,physico-mechanical properties of Beishan granite,Gansu Province,China after cyclic thermal shock were studied using digital image correlation(DIC),acoustic emission(AE)monitoring,and microscopic observation.The results show that the peak strength and elastic modulus decreased gradually with increase in thermal shock cycle.However,the above two parameters showed no further changes after 10 thermal shock cycles.The loading stress ratio(i.e.the ratio of the current loading stress level to the peak stress in this state)corresponding to the occurrence of the uneven principal strain field and the local strain concentration zone on the surface of the granite specimen decreased with increase in thermal shock cycle.Three transformation forms of the standard deviation curves of the surface principal strain were found.For granite with fewer thermal shock cycles(e.g.no more than 2 cycles),the standard deviation curves exhibited approximately exponential growth in exponential form.With increase in thermal shock cycle,the S-shaped curve was dominant.After 10 thermal shock cycles,an approximate ladder-shaped curve was observed.It is displayed that AE activity was mainly concentrated around the peak strength zone of the granite specimen when the rock samples underwent fewer thermal shock cycles.With increase in thermal shock cycle,AE activity could occur at low loading stress levels.Microscopic observation further confirmed these scenarios,which showed that more microcracks were induced with increase in thermal shock cycle.The number of induced microcracks at the edge location of the granite specimen was significantly larger than that at the interior location.Finally,a continuum damage model was proposed to describe the damage evolution of the granite specimen after cyclic thermal shock during loading.

Thermal Shock-Activated Spontaneous Growing of Nanosheets for Overall Water Splitting

Nanomaterials based on nickel foam(NF) have been widely applied in energy conversion and storage field.Traditional synthesis methods such as hydrothermal method which is dangerous and high cost limited the scalable developments.Herein,we report a fast,simple,and low-cost synthesis method of nanomaterials based on NF by Joule-heating and water soaking treatment.Thin carbon-coated CoS on NF(NF-C/CoS) was synthesized by Joule-heating for a few seconds with rapid cooling.And then,NF-C/CoS/NiOOH with core-shell heterostructure was fabricated by soaking treatment of NF-C/CoS in water on which NiOOH nanosheets grew spontaneously.The formation mechanism is proposed that the coordination complex precursor converts into C/CoS on NF driven by Joule-heating,and the nickel on the surface of NF is activated to form metastable nickel simultaneously.The metastable nickel reacting with water leads to the formation of NiOOH,and the induction of CoS makes NiOOH grow continuously.This synthesis technology provides a new route to manufacture NF-based nanostructures,and the as-fabricated NF-C/CoS/NiOOH exhibits great potential as electrocatalyst for oxygen evolution reaction and hydrogen evolution reaction.

Relationship Between Thermal Shock Behavior and Cutting Performance of a Functionally Gradient Ceramic Tool

Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.

Thermal shock fatigue behavior of TiC/Al_2O_3 composite ceramics

The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference （ΔT） and number of thermal cycles （Ⅳ） on fatigue crack growth （Δa）. The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a ＂true＂ cycling effect （thermal fatigue）. Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.

THERMAL SHOCK OF SEMI-INFINITE BODY WITH MULTI-PULSED INTENSE LASER RADIATION

In order to investigate the thermal shock and the heat conduction property of a target under multi-pulsed laser radiation, analytic expressions of both temperature and thermal stress fields in the target are deduced on the basis of the non-Fourier conduction law and the thermo-elastic theory. Taking a stainless steel target as an example, we can solve the analytic expressions under appropriate boundary conditions by using the finite difference method and MATLAB software, and then reveal the evolution law of both surplus temperaturt, and thermal stress in the target. The results indicate that the temperature curves in the target irradiated by a multi-pulsed laser take on a delayed character in different sections away from the boundary, which is only affected by its relaxation time. The front of the stress wave is very steep in the non-Fourier numerical solutions, which presents an obvious thermal shock, so it is necessary to consider the non-Fourier effect of semi-infinite body under the high energy laser radiation.

Effect of MnO2 on Properties of SiC-mullite Composite Ceramics for Solar Sensible Thermal Storage

For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, andalusite, a-Al2O3 as the starting materials with non-contact graphite-buried sintering method. Phase composition and microstructure of the composites were investigated by XRD and SEM, and the effect of MnOz on the properties of SiC composites was studied. Results indicated that samples SM1 with 0.2 wt% MnO2 addition achieved the optimum properties： bending strength of 70.96 MPa, heat capacity of 1.02 J.（g.K）-1, thermal conductivity of 9.05 W-（m.K）-1. Proper addition of MnO2 was found to weaken the volume effect of the composites and improve the thermal shock resistance with an increased rate of 27.84% for bending strength after 30 cycles of thermal shock （air cooling from 1 100 ℃ to RT）. Key words： SiC-mullite composite ceramics; MnO2; solar sensible thermal storage; non-contact graphite-buried sintering; thermal shock resistance

Study on the thermal protection performance of superalloy honeycomb panels in high-speed thermal shock environments

The thermal protection performance of superalloy honeycomb structure in high-temperature environments are important for thermal protection design of high-speed aircrafts. By using a self-developed transient aerodynamic thermal simulation system, the thermal protection performance of superalloy honeycomb panel was tested in this paper at different transient heating rates ranging from 5℃/s to 30℃/s, with the maximum instantaneous temperature reaching 950℃. Furthermore, the thermal protection performance of superalloy honeycomb struc- ture under simulated thermal environments was computed for different high heat- ing rates by using 3D finite element method, and a comparison between calcu- lational and experimental results was carded out. The results of this research provide an important reference for the design of thermal protection systems com- prising superalloy honeycomb panel.

Effects of Y_2O_3 on Thermal Shock of Al_2O_3/TiCN Composites

Thermal shock resistance of Al2O3-TiCN(30%)-Y2O3(0.2%) composite was studied by hot pressing(HP) method at different temperatures. The study shows that thermal shock resistance of the material is determined by its microstructure and reinforced mechanism. According to SEM and calculation of thermal shock, the fractured surface of Al2O3-30%TiCN-0.2%Y2O3 composite is undulate. The residual strength of Al2O3-30%TiCN-0.2%Y2O3 is higher than Al2O3-30%TiCN at 200～800 ℃ after thermal shock. Cracks initiation resistance (R′)and cracks propagation resistance (R″″)of Al2O3-30%TiCN-0.2%Y2O3 composite increases 12% and 5% respectively compared with that of Al2O3-30%TiCN. It matches with experimental results. The addition of Y2O3 forms YAG that inhibits crystal growth, and increases fracture stress, fracture toughness, cracks initiation resistance and cracks propagation resistance. Therefore, thermal shock resistance increases. The fracture work of Al2O3-30%TiCN and Al2O3-30%TiCN-0.2%Y2O3 composites are 132 and 148 J·m-2 respectively.

Thermal fatigue behaviors of SiC power module by Ag sinter joining under harsh thermal shock test

The excellent properties of SiC bring new challenges for the device packaging.In this study,the bonding strength,fracture behaviors and microstructural evolution of micron-porous Ag joint were elevated during thermal cycling(–50 ℃–250 ℃) in SiC/DBC(direct bonding copper) die attachment structure for different time.During harsh thermal shock test,the strength of sintered joint deceased gradually with the increase of cycling number,and the value just was half of the value of as-sintered after 1 000 cycles.Coarsening of Ag grains was observed in micron-porous joint with the structure inhomogeneity and defects increasing,which were the reasons of the strength decease.In addition,it was also found that the fracture behavior of sintered joints was changed from ductile deformation of Ag grain to brittle fracture of crack propagation after 1 000 cycles.This study will add the understanding in the mechanical properties of Ag sinter joining and its applications at high temperature.

Effect of Rare Earth on Thermal Shock Resistance of Steel 9Cr2Mo

The effect of rare earth elements on thermal shock resistance of cold roller steel 9Cr2Mo was investigated by means of X-ray diffractometry and optical microscopy. Experimental results show that the process of carbide precipitation of heat effect zone is restrained by adding RE elements in steel 9Cr2Mo. Therefore, thermal shock resistance of this steel can be improved.

Fracture evolution in coalbed methane reservoirs subjected to liquid nitrogen thermal shocking

Thermal shocking effect occurs when the coalbed methane(CBM)reservoirs meet liquid nitrogen(LN2)of extremely low temperature.In this study,3D via X-ray microcomputer tomography(μCT)and scanning electron microscope(SEM)are employed to visualize and quantify morphological evolution characteristics of fractures in coal after LN2 thermal shocking treatments.LN2 thermal shocking leads to a denser fracture network than its original state with coal porosity growth rate increasing up to 183.3%.The surface porosity of theμCT scanned layers inside the coal specimen is influenced by LN2 thermal shocking which rises from 18.76%to 215.11%,illustrating the deformation heterogeneity of coal after LN2 thermal shocking.The cracking effect of LN2 thermal shocking on the surface of low porosity is generally more effective than that of high surface porosity,indicating the applicability of LN2 thermal shocking on low-permeability CBM reservoir stimulation.The characteristics of SEM scanned coal matrix in the coal powder and the coal block after the LN2 thermal shocking presented a large amount of deep and shallow progressive scratch layers,fracture variation diversity(i.e.extension,propagation,connectivity,irregularity)on the surface of the coal block and these were the main reasons leading to the decrease of the uniaxial compressive strength of the coal specimen.

Generalized thermoelasticity of the thermal shock problem in an isotropic hollow cylinder and temperature dependent elastic moduli

In this paper, we construct the equations of generalized thermoelasicity for a non-homogeneous isotropic hollow cylider with a variable modulus of elasticity and thermal conductivity based on the Lord and Shulman theory. The problem has been solved numerically using the finite element method. Numerical results for the displacement, the temperature, the radial stress, and the hoop stress distributions are illustrated graphically. Comparisons are made between the results predicted by the coupled theory and by the theory of generalized thermoelasticity with one relaxation time in the cases of temperature dependent and independent modulus of elasticity.

High-Temperature Corrosion of Protective Coatings for Boiler Tubes in Thermal Power Plants

High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.

Effect of Nano-ZrO_2 on Microstructure and Thermal Shock Behaviour of Al_2O_3/SiC Composite Ceramics Used in Solar Thermal Power

The Al2O3-ZrO2（3Y）-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3,nano-ZrO2 and SiC powders under the condition of pressureless sintering.The bulk density and bending strength of samples with 10vol% nano-ZrO2 sintered at 1480℃ were 3.222 g/cm3 and 160.4MPa,respectively.The bending strength of samples after 7 times thermal shock tests （quenching from 1000℃ to 25℃ in air medium） is 132.0MPa,loss rate of bending strength is only 17%.The effect of nano-ZrO2 content on the microstructure and performance of Al2O3-ZrO2（3Y）-SiC composite ceramic was investigated.The experimental results show that the bending strength of samples with above 10vol% nano-ZrO2 content has decreased,because the volume expansion resulting from t-ZrO2 to m-ZrO2 phase transformation is excessive;Adding proper nano-ZrO2 would be contributed to improve the thermal shock resistance of the composite ceramics.The Al2O3-ZrO2（3Y）-SiC composite ceramic has promising potential application in solar thermal power.

Surface evolution of Al-Si-Cu alloy in thermal shock under different heating speeds

In order to understand the initial surface damage of Al piston in unsteady thermal environment like knock combustion,T6 heat treated cast Al-Si-Cu alloy was thermal shocked under different heating speeds between room temperature and 450°C by adjusting the environmental temperature.The surface evolution was mainly characterized in view of roughness,hardness,morphology,texture,phase and element distribution.Results indicated that both the roughness and hardness went up to the maximum and then decreased with rising heating speed.Micro-structure and phase analysis suggested that the interactions of solid phase transition and oxidation with enhancing thermal stress took responsible for the surface evolution.