An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of iow-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanic...An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of iow-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanical properties were predicted for different process parameters. In the later passes full recrystallization becomes difficult to occur and higher residual strain remains in austenite after rolling. For the reasonable temperature and cooling schedule, yield strength of 30 mm plain carbon steel plate can reach 310 Mpa. The first on-line application of prediction and control of microstructure and properties (PCMP) in the medium plate production was achieved. The predictions of the system are in good agreement with measurements.展开更多
As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the...As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the leading cause.Hence,the solution may rest with the synchronization of those heating processes in MCHR system.This paper proposes a’Master-Slave’generalized predictive synchronization control(MS-GPSC)method with’Mr.Slowest’strategy for preheating stage of MCHR system.The core of the proposed method is choosing the heating process with slowest dynamics as the’Master’to track the setpoint,while the other heating processes are treated as‘Slaves’tracking the output of’Master’.This proposed method is shown to have the good ability of temperature synchronization.The corresponding analysis is conducted on parameters tuning and stability,simulations and experiments show the strategy is effective.展开更多
Continuous thermo-mechanical processing (CTMP) of 6201 aluminum alloy was simulated on Gleeble-1500. The deformed specimens were analyzed by the observation of TEM and the measurement of hardness. It was shown that ra...Continuous thermo-mechanical processing (CTMP) of 6201 aluminum alloy was simulated on Gleeble-1500. The deformed specimens were analyzed by the observation of TEM and the measurement of hardness. It was shown that rapid solid solution and aging treatment can be effectively combined in one procedure by the strain induced during CTMP. The deformation temperature is ranging from 540* C to 300* C, the hardness increases directly before the 6th pass followed by a slight drop, the amount of precipitates increases with the holding time after deformation. Uniformly distributed and stabilized Mg2Si precipitates, as well as dislocation substructure can be observed on deformed specimens which have been subsequently held at 300℃ for 60 seconds.展开更多
This paper studied the microstructure evolution of a deformation-processed Cu-7Cr in situ composite prepared by thermo-mechanical processing. The longitudinal and transverse sectional microstructures were analyzed usi...This paper studied the microstructure evolution of a deformation-processed Cu-7Cr in situ composite prepared by thermo-mechanical processing. The longitudinal and transverse sectional microstructures were analyzed using an optical microscope and a scanning electronic microscope. In the longitudinal section, the initially randomly distributed Cr dendrites in the as-cast Cu-7Cr alloy were transformed into the fibres aligned parallel to the drawing axis;the Cr dendrites experienced breaking, flattening and rotating, lapping and merging, and homogenizing and refinement during thermo-mechanical processing. In the transverse section, the initially randomly distributed Cr dendrites in the as-cast Cu-7Cr alloy were changed into the curvy ribbon like fibres;the Cr dendrites underwent breaking, flattening and rotating, folding and twisting, and irregularizing and refinement during thermo-mechanical processing.展开更多
This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control ...This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control hierarchy. The survey paper presents a comprehensive overview of RL algorithms,including fundamental concepts like Markov decision processes and different approaches to RL, such as value-based, policy-based, and actor-critic methods, while also discussing the relationship between classical control and RL. It further reviews the wide-ranging applications of RL in process industries, such as soft sensors, low-level control, high-level control, distributed process control, fault detection and fault tolerant control, optimization,planning, scheduling, and supply chain. The survey paper discusses the limitations and advantages, trends and new applications, and opportunities and future prospects for RL in process industries. Moreover, it highlights the need for a holistic approach in complex systems due to the growing importance of digitalization in the process industries.展开更多
Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the...Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the reorganization process and the regulator's intervention documented in U.S.Chapter 11 bankruptcy.We do this by further accommodating the fixed transaction costs on dividends to imitate the real-world procedure of dividend payments.Incorporating the fixed transaction costs transforms the targeting optimal dividend problem into an impulse control problem rather than a singular control problem,and hence computations and proofs that are distinct from[44]are needed.To account for the financial stress that is due to the more subtle concept of Chapter 11 bankruptcy,the surplus process after dividends is driven by a piece-wise spectrally negative Lévy process with endogenous regime switching.Some explicit expressions of the expected net present values under a double barrier dividend strategy,new to the literature,are established in terms of scale functions.With the help of these expressions,we are able to characterize the optimal strategy among the set of admissible double barrier dividend strategies.When the tail of the Lévy measure is log-convex,this optimal double barrier dividend strategy is then verified as the optimal dividend strategy,solving our optimal impulse control problem.展开更多
In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the wh...In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the whole production process with respect to the minimization of cost and environmental impact for the whole process.The following procedures are introduced in a WPPC process optimization:①a material and energy flow investigation and optimization based on a systematic understanding of the distribution and physiochemical properties of potential pollutants;②a process optimization to increase the utilization efficiency of different elements and minimize pollutant emissions;and③an evaluation to reveal the effectiveness of the optimization strategies.The production of ammonium paratungstate was chosen for the case study.Two factors of the different optimization schemes-namely the cost-effectiveness factor and the environmental impact indicator-were evaluated and compared.This research demonstrates that by considering the nature of potential pollutants,technological innovations,economic viability,environmental impacts,and regulation requirements,WPPC can efficiently optimize a metal production process.展开更多
Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves ...Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves severe nonlinearity which cannot be ignored in practice. This paper aims to solve this nonlinear control problem by extending MPC to accommodate nonlinear models. It develops an analytical framework for nonlinear model predictive control (NMPC). It also offers a third-order Volterra series based nonparametric nonlinear modelling technique for NMPC design, which relieves practising engineers from the need for deriving a physical-principles based model first. An on-line realisation technique for implementing NMPC is then developed and applied to a Mitsubishi Chemicals polymerisation reaction process. Results show that this nonlinear MPC technique is feasible and very effective. It considerably outperforms linear and low-order Volterra model based methods. The advantages of the developed approach lie not only in control performance superior to existing NMPC methods, but also in eliminating the need for converting an analytical model and then convert it to a Volterra model obtainable only up to the second order.展开更多
The control techniques for indirect heating digestion in Bayer process of alumina production were researched and developed. They include controlling chemical composition of slurry to be digested and controlling digest...The control techniques for indirect heating digestion in Bayer process of alumina production were researched and developed. They include controlling chemical composition of slurry to be digested and controlling digestion status and energy consumption. Very good performances and technical and technical and economical figures for digestion process have been obtained by carefully applying these comprehensive control techniques in Pingguo alumina refinery.展开更多
The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This pa...The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This paper summarizes the authors' recent work on the modeling, optimization, and control of solution purification process. The online measurable property of the oxidation reduction potential(ORP) and the multiple reactors, multiple running statuses characteristic of the solution purification process are extensively utilized in this research. The absence of reliable online equipment for detecting the impurity ion concentration is circumvented by introducing the oxidationreduction potential into the kinetic model. A steady-state multiple reactors gradient optimization, unsteady-state operationalpattern adjustment strategy, and a process evaluation strategy based on the oxidation-reduction potential are proposed. The effectiveness of the proposed research is demonstrated by its industrial experiment.展开更多
In order to investigate dynamic behaviors of a 500W@ 4.5K helium refrigerator,the process simulator has been completed. The cryogenic process model is described and main components are customized. The realtime communi...In order to investigate dynamic behaviors of a 500W@ 4.5K helium refrigerator,the process simulator has been completed. The cryogenic process model is described and main components are customized. The realtime communication between the process model and the control system has been achieved. Compared with the preliminary experimental data,the errors of temperatures during the process of 300 K-80 K are less than 10%.The process model is validated to predict the cool-down process very well. The controller parameters are tuned in simulation and applied to the actual refrigerator suitably. Based on the dynamic simulation,the operation of Joule-Thomson( JT) by pass valve has been optimized. And the cool- down process from 300 K to 4. 5 K has been simulated under the control programs. Simulation results indicate that this dynamic simulator based on actual control architecture is available to process control and operation optimization for the helium refrigerators.展开更多
This paper has found out some important input factors of reverse logistics in manufacturing system throuth analysis and summary,and established four kinds of technological process control models of reverse logistics i...This paper has found out some important input factors of reverse logistics in manufacturing system throuth analysis and summary,and established four kinds of technological process control models of reverse logistics in manufacturing system according to different processing methods. These models embed each other that form a cubic control system of reverse logistics.展开更多
The physical properties of thermosetting resins and resin based composites may be influenced by changes in any one of the mang formulating or process related variables involved in their manufacture. When resins and co...The physical properties of thermosetting resins and resin based composites may be influenced by changes in any one of the mang formulating or process related variables involved in their manufacture. When resins and composite materials are required to perform in aggressive environments, reliable and predicable performance is essential and therefore these materials must be prepared and tested in accorkance with a strictquality plan. This paper outlines the elements of statistical process control (S.P.C.)as it may be applied to non-metallic materials and discusses the concept of Capability Index (Cp).展开更多
Crystallization is a fundamental separation technology used for the production of particulate solids.Accurate nucleation and growth process control are vitally important but difficult.A novel controlling technology th...Crystallization is a fundamental separation technology used for the production of particulate solids.Accurate nucleation and growth process control are vitally important but difficult.A novel controlling technology that can simultaneously intensify the overall crystallization process remains a significant challenge.Membrane crystallization(MCr),which has progressed significantly in recent years,is a hybrid technology platform with great potential to address this goal.This review illustrates the basic concepts of MCr and its promising applications for crystallization control and process intensification,including a state-of-the-art review of key MCr-utilized membrane materials,process control mechanisms,and optimization strategies based on diverse hybrid membranes and crystallization processes.Finally,efforts to promote MCr technology to industrial use,unexplored issues,and open questions to be addressed are outlined.展开更多
The general structure of expert system for controlling sintering process has been proposed. It includes knowledge base, inference engine, data acquisition system, learning system, knowledge base management system, exp...The general structure of expert system for controlling sintering process has been proposed. It includes knowledge base, inference engine, data acquisition system, learning system, knowledge base management system, explanation system and so on. The control functions consist of sintering chemical composition control centered on basicity and sintering process state control centered on permeability. The adaptive prediction of sintering chemical composition, the control strategy centered on basicity, the control strategy centered on permeability, the judgement of permeability and the prediction of burn through point were studied. The software of system, which includes about 1 000 expert rules, was successfully applied in off line control of sintering process in a sintering plant.展开更多
基金This work was financially supported by the High Technology Development Program(No.2001AA339030)the National Natural Science Foundation of China(No.50334010).
文摘An integrated metallurgical model was developed to predict microstructure evolution and mechanical properties of iow-carbon steel plates produced by TMCP. The metallurgical phenomena occurring during TMCP and mechanical properties were predicted for different process parameters. In the later passes full recrystallization becomes difficult to occur and higher residual strain remains in austenite after rolling. For the reasonable temperature and cooling schedule, yield strength of 30 mm plain carbon steel plate can reach 310 Mpa. The first on-line application of prediction and control of microstructure and properties (PCMP) in the medium plate production was achieved. The predictions of the system are in good agreement with measurements.
基金supported in part by National Natural Science Foundation of China(62203127)Basic and Applied Basic Research Project of Guangzhou City(2023A04J1712)+1 种基金The Foshan-HKUST Projects Program(FSUST19-FYTRI01)GDAS’Project of Science and Technology Development(2020GDASYL-20200202001).
文摘As a key component of injection molding,multi-cavity hot runner(MCHR)system faces the crucial problem of polymer melt filling imbalance among the cavities.The thermal imbalance in the system has been considered as the leading cause.Hence,the solution may rest with the synchronization of those heating processes in MCHR system.This paper proposes a’Master-Slave’generalized predictive synchronization control(MS-GPSC)method with’Mr.Slowest’strategy for preheating stage of MCHR system.The core of the proposed method is choosing the heating process with slowest dynamics as the’Master’to track the setpoint,while the other heating processes are treated as‘Slaves’tracking the output of’Master’.This proposed method is shown to have the good ability of temperature synchronization.The corresponding analysis is conducted on parameters tuning and stability,simulations and experiments show the strategy is effective.
文摘Continuous thermo-mechanical processing (CTMP) of 6201 aluminum alloy was simulated on Gleeble-1500. The deformed specimens were analyzed by the observation of TEM and the measurement of hardness. It was shown that rapid solid solution and aging treatment can be effectively combined in one procedure by the strain induced during CTMP. The deformation temperature is ranging from 540* C to 300* C, the hardness increases directly before the 6th pass followed by a slight drop, the amount of precipitates increases with the holding time after deformation. Uniformly distributed and stabilized Mg2Si precipitates, as well as dislocation substructure can be observed on deformed specimens which have been subsequently held at 300℃ for 60 seconds.
文摘This paper studied the microstructure evolution of a deformation-processed Cu-7Cr in situ composite prepared by thermo-mechanical processing. The longitudinal and transverse sectional microstructures were analyzed using an optical microscope and a scanning electronic microscope. In the longitudinal section, the initially randomly distributed Cr dendrites in the as-cast Cu-7Cr alloy were transformed into the fibres aligned parallel to the drawing axis;the Cr dendrites experienced breaking, flattening and rotating, lapping and merging, and homogenizing and refinement during thermo-mechanical processing. In the transverse section, the initially randomly distributed Cr dendrites in the as-cast Cu-7Cr alloy were changed into the curvy ribbon like fibres;the Cr dendrites underwent breaking, flattening and rotating, folding and twisting, and irregularizing and refinement during thermo-mechanical processing.
基金supported in part by the Natural Sciences Engineering Research Council of Canada (NSERC)。
文摘This survey paper provides a review and perspective on intermediate and advanced reinforcement learning(RL)techniques in process industries. It offers a holistic approach by covering all levels of the process control hierarchy. The survey paper presents a comprehensive overview of RL algorithms,including fundamental concepts like Markov decision processes and different approaches to RL, such as value-based, policy-based, and actor-critic methods, while also discussing the relationship between classical control and RL. It further reviews the wide-ranging applications of RL in process industries, such as soft sensors, low-level control, high-level control, distributed process control, fault detection and fault tolerant control, optimization,planning, scheduling, and supply chain. The survey paper discusses the limitations and advantages, trends and new applications, and opportunities and future prospects for RL in process industries. Moreover, it highlights the need for a holistic approach in complex systems due to the growing importance of digitalization in the process industries.
基金the financial support from the National Natural Science Foundation of China(12171405 and 11661074)the Program for New Century Excellent Talents in Fujian Province University+2 种基金the financial support from the Characteristic&Preponderant Discipline of Key Construction Universities in Zhejiang Province(Zhejiang Gongshang University-Statistics)Collaborative Innovation Center of Statistical Data Engineering Technology&ApplicationDigital+Discipline Construction Project(SZJ2022B004)。
文摘Motivated by recent advances made in the study of dividend control and risk management problems involving the U.S.bankruptcy code,in this paper we follow[44]to revisit the De Finetti dividend control problem under the reorganization process and the regulator's intervention documented in U.S.Chapter 11 bankruptcy.We do this by further accommodating the fixed transaction costs on dividends to imitate the real-world procedure of dividend payments.Incorporating the fixed transaction costs transforms the targeting optimal dividend problem into an impulse control problem rather than a singular control problem,and hence computations and proofs that are distinct from[44]are needed.To account for the financial stress that is due to the more subtle concept of Chapter 11 bankruptcy,the surplus process after dividends is driven by a piece-wise spectrally negative Lévy process with endogenous regime switching.Some explicit expressions of the expected net present values under a double barrier dividend strategy,new to the literature,are established in terms of scale functions.With the help of these expressions,we are able to characterize the optimal strategy among the set of admissible double barrier dividend strategies.When the tail of the Lévy measure is log-convex,this optimal double barrier dividend strategy is then verified as the optimal dividend strategy,solving our optimal impulse control problem.
基金The authors acknowledge financial support for this research from the National Key Research and Development Program of China(2017YFB0403300 and 2017YFB043305)the National Natural Science Foundation of China(51425405 and 51874269),the National Science-Technology Support Plan Projects(2015BAB02B05)the Youth Innovation Promotion Association of Chinese Academy of Sciences(2014037).Zhi Sun acknowledges financial support from the National Youth Thousand Talents Program.The authors acknowledge constructive suggestions from Prof.Jianxin Yang.
文摘In this research,a methodology named whole-process pollution control(WPPC)is demonstrated that improves the effectiveness of process optimization.This methodology considers waste/emission treatment as a step of the whole production process with respect to the minimization of cost and environmental impact for the whole process.The following procedures are introduced in a WPPC process optimization:①a material and energy flow investigation and optimization based on a systematic understanding of the distribution and physiochemical properties of potential pollutants;②a process optimization to increase the utilization efficiency of different elements and minimize pollutant emissions;and③an evaluation to reveal the effectiveness of the optimization strategies.The production of ammonium paratungstate was chosen for the case study.Two factors of the different optimization schemes-namely the cost-effectiveness factor and the environmental impact indicator-were evaluated and compared.This research demonstrates that by considering the nature of potential pollutants,technological innovations,economic viability,environmental impacts,and regulation requirements,WPPC can efficiently optimize a metal production process.
文摘Model Predictive Control (MPC) has recently found wide acceptance in the process industry, but existing design and implementation methods are restricted to linear process models. A chemical process, however, involves severe nonlinearity which cannot be ignored in practice. This paper aims to solve this nonlinear control problem by extending MPC to accommodate nonlinear models. It develops an analytical framework for nonlinear model predictive control (NMPC). It also offers a third-order Volterra series based nonparametric nonlinear modelling technique for NMPC design, which relieves practising engineers from the need for deriving a physical-principles based model first. An on-line realisation technique for implementing NMPC is then developed and applied to a Mitsubishi Chemicals polymerisation reaction process. Results show that this nonlinear MPC technique is feasible and very effective. It considerably outperforms linear and low-order Volterra model based methods. The advantages of the developed approach lie not only in control performance superior to existing NMPC methods, but also in eliminating the need for converting an analytical model and then convert it to a Volterra model obtainable only up to the second order.
文摘The control techniques for indirect heating digestion in Bayer process of alumina production were researched and developed. They include controlling chemical composition of slurry to be digested and controlling digestion status and energy consumption. Very good performances and technical and technical and economical figures for digestion process have been obtained by carefully applying these comprehensive control techniques in Pingguo alumina refinery.
基金supported by the National Natural Science Foundation of China(61603418,61673400,61273185)the Foundation for Innovative Research Groups of the National Natural Science Foundation of China(61621062)the Innovation-driven Plan in Central South University(2015cx007)
文摘The solution purification process is an essential step in zinc hydrometallurgy. The performance of solution purification directly affects the normal functioning and economical benefits of zinc hydrometallurgy. This paper summarizes the authors' recent work on the modeling, optimization, and control of solution purification process. The online measurable property of the oxidation reduction potential(ORP) and the multiple reactors, multiple running statuses characteristic of the solution purification process are extensively utilized in this research. The absence of reliable online equipment for detecting the impurity ion concentration is circumvented by introducing the oxidationreduction potential into the kinetic model. A steady-state multiple reactors gradient optimization, unsteady-state operationalpattern adjustment strategy, and a process evaluation strategy based on the oxidation-reduction potential are proposed. The effectiveness of the proposed research is demonstrated by its industrial experiment.
基金Sponsored by the National Natural Science Foundation of China(Grant No.51306195)the Special Foundation of President of Hefei Institutes of Physical Science,Chinese Academy of Sciences(Grant No.YZJJ201308)the Application&Development Project of the Institute of Plasma Physics(Grant No.Y35ETY130G)
文摘In order to investigate dynamic behaviors of a 500W@ 4.5K helium refrigerator,the process simulator has been completed. The cryogenic process model is described and main components are customized. The realtime communication between the process model and the control system has been achieved. Compared with the preliminary experimental data,the errors of temperatures during the process of 300 K-80 K are less than 10%.The process model is validated to predict the cool-down process very well. The controller parameters are tuned in simulation and applied to the actual refrigerator suitably. Based on the dynamic simulation,the operation of Joule-Thomson( JT) by pass valve has been optimized. And the cool- down process from 300 K to 4. 5 K has been simulated under the control programs. Simulation results indicate that this dynamic simulator based on actual control architecture is available to process control and operation optimization for the helium refrigerators.
文摘This paper has found out some important input factors of reverse logistics in manufacturing system throuth analysis and summary,and established four kinds of technological process control models of reverse logistics in manufacturing system according to different processing methods. These models embed each other that form a cubic control system of reverse logistics.
文摘The physical properties of thermosetting resins and resin based composites may be influenced by changes in any one of the mang formulating or process related variables involved in their manufacture. When resins and composite materials are required to perform in aggressive environments, reliable and predicable performance is essential and therefore these materials must be prepared and tested in accorkance with a strictquality plan. This paper outlines the elements of statistical process control (S.P.C.)as it may be applied to non-metallic materials and discusses the concept of Capability Index (Cp).
基金We acknowledge the financial contributions from the National Natural Science Foundation of China(21978037,21676043,21527812,and U1663223)the Ministry of Science and Technology of the People’s Republic of China innovation team in key area(2016RA4053)Fundamental Research Funds for the Central Universities(DUT19TD33).
文摘Crystallization is a fundamental separation technology used for the production of particulate solids.Accurate nucleation and growth process control are vitally important but difficult.A novel controlling technology that can simultaneously intensify the overall crystallization process remains a significant challenge.Membrane crystallization(MCr),which has progressed significantly in recent years,is a hybrid technology platform with great potential to address this goal.This review illustrates the basic concepts of MCr and its promising applications for crystallization control and process intensification,including a state-of-the-art review of key MCr-utilized membrane materials,process control mechanisms,and optimization strategies based on diverse hybrid membranes and crystallization processes.Finally,efforts to promote MCr technology to industrial use,unexplored issues,and open questions to be addressed are outlined.
文摘The general structure of expert system for controlling sintering process has been proposed. It includes knowledge base, inference engine, data acquisition system, learning system, knowledge base management system, explanation system and so on. The control functions consist of sintering chemical composition control centered on basicity and sintering process state control centered on permeability. The adaptive prediction of sintering chemical composition, the control strategy centered on basicity, the control strategy centered on permeability, the judgement of permeability and the prediction of burn through point were studied. The software of system, which includes about 1 000 expert rules, was successfully applied in off line control of sintering process in a sintering plant.
