The thermal-mechanical coupling finite element method(FEM)was usedto simulate a non-isothermal sheet metal extrusion process. On thebasis of the finite plasticity consistent with multiplicativedecomposition of the def...The thermal-mechanical coupling finite element method(FEM)was usedto simulate a non-isothermal sheet metal extrusion process. On thebasis of the finite plasticity consistent with multiplicativedecomposition of the deformation gradient, the enhanced as- sumedstrain(EAS)FEM was applied to carry out the numerical simulation. Inorder to make the computation reliable ad avoid hour- glass mode inthe EAS element under large compressive strains, an alterative formof the original enhanced deformation gradient was employed. Inaddition, reduced factors were used in the computation of the elementlocal internal parameters and the enhanced part of elementalstiffness.展开更多
In this paper, the novel control structures of differential pressure thermally coupled reactive distillation process for methyl acetate hydrolysis were proposed. The RadFrac module of Aspen Plus was adopted in the ste...In this paper, the novel control structures of differential pressure thermally coupled reactive distillation process for methyl acetate hydrolysis were proposed. The RadFrac module of Aspen Plus was adopted in the steady-state simulation. Sensitive analysis was applied to find the stable initial value and provide a basis for the improved control structure design. The Aspen Dynamics software was adopted to study the process dynamic behaviors, and two novel control structures provided with feed ratio controllers and sensitive tray temperature controllers were proposed. The reflux ratio controllers were applied in the improved novel control structures. Both control structures abandoned the composition controllers that were replaced by simpler controllers with which the product purity could meet the specification requiring under a ± 20% disturbance to the total feed flowrate/MeAc composition.展开更多
Reactive distillation(RD) process is an innovative hybrid process combining reaction with distillation, which has recently come into sharp focus as a successful case of process intensification. Considered as the most ...Reactive distillation(RD) process is an innovative hybrid process combining reaction with distillation, which has recently come into sharp focus as a successful case of process intensification. Considered as the most representative case of process intensification, it has been applied for many productions, especially for production of ester compounds. However, such problems existing in the RD system for ester productions are still hard to solve,as the removal of the water which comes from the esterification, and the separation of the azeotropes of ester–alcohol(–water). Many methods have been studying on the process to solve the problems resulting in further intensification and energy saving. In this paper, azeotropic–reactive distillation or entrainer enhanced reactive distillation(ERD) process, reactive extractive distillation(RED) process, the method of co-production in RD process, pressure-swing reactive distillation(PSRD) process, reactive distillation–pervaporation coupled process(RD–PV), are introduced to solve the problems above, so the product(s) can be separated efficiently and the chemical equilibrium can be shifted. Dividing-wall column(DWC) structure and novel methods of loading catalyst are also introduced as the measures to intensify the process and save energy.展开更多
Dividing-wall columns(DWCs)are widely used in the separation of ternary mixtures,but rarely seen in the separation of petroleum fractions.This work develops two novel and energy-efficient designs of lubricant-type vac...Dividing-wall columns(DWCs)are widely used in the separation of ternary mixtures,but rarely seen in the separation of petroleum fractions.This work develops two novel and energy-efficient designs of lubricant-type vacuum distillation process(LVDP)for the separation of hydroisomerization fractions(HIF)of a hydrocracking tail oil(HTO).First,the HTO hydroisomerization reaction is investigated in an experimental fixed-bed reactor to achieve the optimum liquid HIF by analyzing the impact of the operating conditions.A LVDP used for HIF separation is proposed and optimized.Subsequently,two thermal coupling intensified technologies,including side-stream(SC)and dividing-wall column(DWC),are combined with the LVDP to develop side-stream vacuum distillation process(SC-LVDP)and dividing-wall column vacuum distillation process(DWC-LVDP).The performance of LVDP,SC-LVDP,and DWC-LVDP are evaluated in terms of energy consumption,capital cost,total annual cost,product yields,and stripping steam consumption.The results demonstrates that the intensified processes,SC-LVDP and DWC-LVDP significantly decreases the energy consumption and capital cost compared with LVDP.DWC-LVDP further decreases in capital cost due to the removal of the side stripper and narrows the overlap between the third lube oils and fourth lube oils.This study attempts to combine DWC structure into the separation of petroleum fractions,and the proposed approach and the results presented provide an incentive for the industrial implementation of high-quality utilization of HTO through intensified LVDP.展开更多
This paper investigates the thermal-coupled effect across the wall and the optimal heat transfer region of the wall for enhancing the energy saving effect of dividing wall column (DWC), and also studies the effects of...This paper investigates the thermal-coupled effect across the wall and the optimal heat transfer region of the wall for enhancing the energy saving effect of dividing wall column (DWC), and also studies the effects of feed thermal condition (q) and middle component composition of feed (cB) on the heat transfer process, the optimal heat transfer region, and the maximum heat transfer quantity across the wall. The simulation results show that the maximum heat transfer quantity across the wall and the potential for energy saving increase with the increase of q, while with the limitation of temperature difference across the wall, the beneficial heat transfer effect between certain range of stages, which are involved in the optimal heat transfer region, cannot be realized completely for a specific value of q. Besides, compared with q, a changing cB does not change the degree of realizing the beneficial heat transfer effect, but can bring about the variation of liquid split ratio (RL) and vapor split ratio (Rv). Thus, for achieving a maximum energy-saving effect of DWC, different q and cB need to find its own corresponding suitable heat transfer process across the wall.展开更多
Some kinds of particular functions possessed by natural organisms are often formed by coupling up the multiple typical features on their body surfaces. Inspired by the coupling phenomenon in biological system, the med...Some kinds of particular functions possessed by natural organisms are often formed by coupling up the multiple typical features on their body surfaces. Inspired by the coupling phenomenon in biological system, the medium carbon steel specimens with the coupling effect of non-smooth mechanical property and microstructural features were fabricated by laser processing. Thermal fatigue behavior of specimens with biomimetic coupling surface was investigated and compared. The results confirmed that such a biomimetic method has the beneficial effect on improving the thermal fatigue property of medium carbon steel specimens. The related mechanisms behind the biomimetic coupling effect for explaining the enhanced thermal fatigue resistance were discussed preliminarily.展开更多
针对混凝土、岩石等脆性材料,利用热传导和热-力耦合的相关理论,并结合材料在细观尺度上的损伤演化规律,提出了一种考虑损伤的热-力耦合模型,并在原有材料破坏过程分析系统RFPA(Realistic Failure Process Analysis)模型的基础上建立了...针对混凝土、岩石等脆性材料,利用热传导和热-力耦合的相关理论,并结合材料在细观尺度上的损伤演化规律,提出了一种考虑损伤的热-力耦合模型,并在原有材料破坏过程分析系统RFPA(Realistic Failure Process Analysis)模型的基础上建立了脆性材料热破裂过程分析的数值模拟方法。该方法考虑了脆性材料在细观层次上力学性质的非均匀性(包括强度、弹模、传导系数等),并通过统计分布函数建立了宏、细观力学性能之间的联系。对不同均匀程度材料的数值模拟结果表明:材料的非均匀性对热传导规律、热应力分布以及热破坏模式有较大的影响。材料热力学性质的非均匀性加剧了材料内部热应力分布的非均匀性,这是致使非均匀材料热破裂的一个重要因素。对稳态和瞬态热传导两种条件下的脆性介质破裂过程模拟分析表明,考虑瞬态热传导计算所得到的破裂区小于相同条件下稳态热传导所得到的结果,表明在热破裂过程分析中,应注重考虑瞬态热传导对破裂过程的影响。展开更多
基金[This work was financially supported by a research grant from the Hong Kong Polytechnic University (No.G-V694).]
文摘The thermal-mechanical coupling finite element method(FEM)was usedto simulate a non-isothermal sheet metal extrusion process. On thebasis of the finite plasticity consistent with multiplicativedecomposition of the deformation gradient, the enhanced as- sumedstrain(EAS)FEM was applied to carry out the numerical simulation. Inorder to make the computation reliable ad avoid hour- glass mode inthe EAS element under large compressive strains, an alterative formof the original enhanced deformation gradient was employed. Inaddition, reduced factors were used in the computation of the elementlocal internal parameters and the enhanced part of elementalstiffness.
基金supported financially by the Fundamental Research Funds for the Central Universities (Grant No.18CX02120A)the Promotive Research Fund for Excellent Young and Middle-aged Scientists of Shandong Province(Grant No. BS2014NJ010)the National Natural Science Foundation of China (Grant No. 21506255)
文摘In this paper, the novel control structures of differential pressure thermally coupled reactive distillation process for methyl acetate hydrolysis were proposed. The RadFrac module of Aspen Plus was adopted in the steady-state simulation. Sensitive analysis was applied to find the stable initial value and provide a basis for the improved control structure design. The Aspen Dynamics software was adopted to study the process dynamic behaviors, and two novel control structures provided with feed ratio controllers and sensitive tray temperature controllers were proposed. The reflux ratio controllers were applied in the improved novel control structures. Both control structures abandoned the composition controllers that were replaced by simpler controllers with which the product purity could meet the specification requiring under a ± 20% disturbance to the total feed flowrate/MeAc composition.
基金Supported by the National Key Research and Development Program of China(2017YFB0602500)the Basic Research Program of Hebei Province(16964502D)
文摘Reactive distillation(RD) process is an innovative hybrid process combining reaction with distillation, which has recently come into sharp focus as a successful case of process intensification. Considered as the most representative case of process intensification, it has been applied for many productions, especially for production of ester compounds. However, such problems existing in the RD system for ester productions are still hard to solve,as the removal of the water which comes from the esterification, and the separation of the azeotropes of ester–alcohol(–water). Many methods have been studying on the process to solve the problems resulting in further intensification and energy saving. In this paper, azeotropic–reactive distillation or entrainer enhanced reactive distillation(ERD) process, reactive extractive distillation(RED) process, the method of co-production in RD process, pressure-swing reactive distillation(PSRD) process, reactive distillation–pervaporation coupled process(RD–PV), are introduced to solve the problems above, so the product(s) can be separated efficiently and the chemical equilibrium can be shifted. Dividing-wall column(DWC) structure and novel methods of loading catalyst are also introduced as the measures to intensify the process and save energy.
基金funded by Shanghai Sailing Program (No.19YF1410800)National Natural Science Foundation of China(No. 21908056)。
文摘Dividing-wall columns(DWCs)are widely used in the separation of ternary mixtures,but rarely seen in the separation of petroleum fractions.This work develops two novel and energy-efficient designs of lubricant-type vacuum distillation process(LVDP)for the separation of hydroisomerization fractions(HIF)of a hydrocracking tail oil(HTO).First,the HTO hydroisomerization reaction is investigated in an experimental fixed-bed reactor to achieve the optimum liquid HIF by analyzing the impact of the operating conditions.A LVDP used for HIF separation is proposed and optimized.Subsequently,two thermal coupling intensified technologies,including side-stream(SC)and dividing-wall column(DWC),are combined with the LVDP to develop side-stream vacuum distillation process(SC-LVDP)and dividing-wall column vacuum distillation process(DWC-LVDP).The performance of LVDP,SC-LVDP,and DWC-LVDP are evaluated in terms of energy consumption,capital cost,total annual cost,product yields,and stripping steam consumption.The results demonstrates that the intensified processes,SC-LVDP and DWC-LVDP significantly decreases the energy consumption and capital cost compared with LVDP.DWC-LVDP further decreases in capital cost due to the removal of the side stripper and narrows the overlap between the third lube oils and fourth lube oils.This study attempts to combine DWC structure into the separation of petroleum fractions,and the proposed approach and the results presented provide an incentive for the industrial implementation of high-quality utilization of HTO through intensified LVDP.
基金supported by the Natural Science Research Youth Foundation of Hebei Higher Education of China [QN2016084]the National Natural Science Foundation of China[21878066]
文摘This paper investigates the thermal-coupled effect across the wall and the optimal heat transfer region of the wall for enhancing the energy saving effect of dividing wall column (DWC), and also studies the effects of feed thermal condition (q) and middle component composition of feed (cB) on the heat transfer process, the optimal heat transfer region, and the maximum heat transfer quantity across the wall. The simulation results show that the maximum heat transfer quantity across the wall and the potential for energy saving increase with the increase of q, while with the limitation of temperature difference across the wall, the beneficial heat transfer effect between certain range of stages, which are involved in the optimal heat transfer region, cannot be realized completely for a specific value of q. Besides, compared with q, a changing cB does not change the degree of realizing the beneficial heat transfer effect, but can bring about the variation of liquid split ratio (RL) and vapor split ratio (Rv). Thus, for achieving a maximum energy-saving effect of DWC, different q and cB need to find its own corresponding suitable heat transfer process across the wall.
基金Supported by the Key Program of National Natural Science Foundation of China (Grant No. 50635030)Project 985-Automotive Engineering of Jilin University, International Cooperation key Project (Grant No. 2005DFA00850)Transfer Foundation of Scientific and Technical Fruits in Agriculture (Grant No. 2007GB23600467) of Ministry of Science and Technology of China
文摘Some kinds of particular functions possessed by natural organisms are often formed by coupling up the multiple typical features on their body surfaces. Inspired by the coupling phenomenon in biological system, the medium carbon steel specimens with the coupling effect of non-smooth mechanical property and microstructural features were fabricated by laser processing. Thermal fatigue behavior of specimens with biomimetic coupling surface was investigated and compared. The results confirmed that such a biomimetic method has the beneficial effect on improving the thermal fatigue property of medium carbon steel specimens. The related mechanisms behind the biomimetic coupling effect for explaining the enhanced thermal fatigue resistance were discussed preliminarily.
文摘针对混凝土、岩石等脆性材料,利用热传导和热-力耦合的相关理论,并结合材料在细观尺度上的损伤演化规律,提出了一种考虑损伤的热-力耦合模型,并在原有材料破坏过程分析系统RFPA(Realistic Failure Process Analysis)模型的基础上建立了脆性材料热破裂过程分析的数值模拟方法。该方法考虑了脆性材料在细观层次上力学性质的非均匀性(包括强度、弹模、传导系数等),并通过统计分布函数建立了宏、细观力学性能之间的联系。对不同均匀程度材料的数值模拟结果表明:材料的非均匀性对热传导规律、热应力分布以及热破坏模式有较大的影响。材料热力学性质的非均匀性加剧了材料内部热应力分布的非均匀性,这是致使非均匀材料热破裂的一个重要因素。对稳态和瞬态热传导两种条件下的脆性介质破裂过程模拟分析表明,考虑瞬态热传导计算所得到的破裂区小于相同条件下稳态热传导所得到的结果,表明在热破裂过程分析中,应注重考虑瞬态热传导对破裂过程的影响。
