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Ti/(Ti,Cr)N/CrN multilayer coated 316L stainless steel by arc ion plating as bipolar plates for proton exchange membrane fuel cells 被引量:19
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作者 Shengli Wang Ming Hou +5 位作者 Qing Zhao Yongyi Jiang Zhen Wang Huizhe Li Yu Fu Zhigang Shao 《Journal of Energy Chemistry》 SCIE EI CAS CSCD 2017年第1期168-174,共7页
Arc ion plating (AIP) is applied to form Ti/(Ti,Cr)N/CrN multilayer coating on the surface of 316L stainless steel (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). The characterizations of ... Arc ion plating (AIP) is applied to form Ti/(Ti,Cr)N/CrN multilayer coating on the surface of 316L stainless steel (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). The characterizations of the coating are analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Interfacial contact resistance (ICR) between the coated sample and carbon paper is 4.9 m Omega cm(2) under 150 N/cm(2), which is much lower than that of the SS316L substrate. Potentiodynamic and potentiostatic tests are performed in the simulated PEMFC working conditions to investigate the corrosion behaviors of the coated sample. Superior anticorrosion performance is observed for the coated sample, whose corrosion current density is 0.12 mu A/cm(2). Surface morphology results after corrosion tests indicate that the substrate is well protected by the multilayer coating. Performances of the single cell with the multilayer coated SS316L bipolar plate are improved significantly compared with that of the cell with the uncoated SS316L bipolar plate, presenting a great potential for PEMFC application. (C) 2016 Science Press and Dalian Institute of Chemical Physics, Chinese Academy of Sciences. Published by Elsevier B.V. and Science Press. All rights reserved. 展开更多
关键词 Stainless steel bipolar plate Proton exchange membrane fuel cell arc ion plating Multilayer coating
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Formation of nanocrystalline microstructure in arc ion plated CrN films 被引量:4
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作者 Qi-min WANG Se-Hun KWON Kwang-Ho KIM 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第A01期73-77,共5页
Applying negative bias voltages caused significant microstructure changes in arc ion plated CrN films. Nanocrystalline microstructures were obtained by adjusting the negative bias voltage. Structural characterizations... Applying negative bias voltages caused significant microstructure changes in arc ion plated CrN films. Nanocrystalline microstructures were obtained by adjusting the negative bias voltage. Structural characterizations of the films were carried out using X-ray diffractometry (XRD) and high-resolution transmission electron microscopy (HR-TEM). The results indicated that increasing ion bombardment by applying negative bias voltages resulted in the formation of defects in the CrN films, inducing microstructure evolution from micro-columnar to nanocrystalline. The microhardness and residual stresses of the films were also affected. Based on the experimental results, the evolution mechanisms of the film microstructure and properties were discussed by considering ion bombardment effects. 展开更多
关键词 CRN thin films DEPOSITION microstructure arc ion plating ion bombardment
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Friction and Wear Performances of Cathodic Arc Ion Plated TiAlSiN Coating under Oil Lubricated Condition 被引量:1
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作者 沈辉 KONG Weicheng +2 位作者 TANG Chengjian LI Baomin 孔德军 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2017年第6期1301-1305,共5页
TiAlSiN coating was deposited on H13 hot work mould steel using cathodic arc ion plating(CAIP). The surface-interface morphologies and phases of the obtained coating were analyzed using field emission scanning elect... TiAlSiN coating was deposited on H13 hot work mould steel using cathodic arc ion plating(CAIP). The surface-interface morphologies and phases of the obtained coating were analyzed using field emission scanning electron microscopy(FESEM) and X-ray diffraction(XRD), respectively, and the morphologies, distributions of chemical elements and profiles of worn tracks were also researched using scanning electron microscopy(SEM), energy disperse spectroscopy(EDS), and optical microscope(OM), respectively. The friction-wear performances of TiAlSiN coating under oil lubricated and dry fiction conditions were investigated, and the wear mechanisms of TiAlSiN coating were discussed. The experimental results show that the coating is primarily composed of(Ti, Al)N, AlTiN, and TiN hard phases, Si_3N_4 exists between the(Ti, Al)N crystal grains, increasing the coating microhardness to 3200 HV. The TiAlSiN coating has excellent performances of reducing friction and wear resistance, the average coefficient of friction(COF) of TiAlSiN coating under oil lubricated condition is only 0.05, lowered than the average COF of 0.211 under dry friction condition, the wear rate decreases by about 81.2% compared with that under dry friction condition. The wear mechanism of TiAlSiN coating under oil lubricated and dry friction conditions is composed of abrasive wear, fatigue wear, and abrasive wear, respectively. The internal friction of oil lubrication is a main factor of decreasing fatigue wear. 展开更多
关键词 cathodic arc ion plating (CAIP) TiAISiN coating coefficient of friction (COF) oillubrication dry friction
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Wave Attenuation Performance and the Influencing Factors of A Lower Arc-Plate Breakwater 被引量:5
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作者 LI Xue-yan WANG Qing +6 位作者 YOU Zai-jin GUO Wei-jun ZHANG Jun-bin ZHAN Chao ZHANG Zhi-chen WANG Li-xue LI Qin 《China Ocean Engineering》 SCIE EI CSCD 2020年第1期89-98,共10页
Comprehensive experimental and numerical studies have been undertaken to investigate wave energy dissipation performance and main influencing factors of a lower arc-plate breakwater. The numerical model, which conside... Comprehensive experimental and numerical studies have been undertaken to investigate wave energy dissipation performance and main influencing factors of a lower arc-plate breakwater. The numerical model, which considers nonlinear interactions between waves and the arc-plate breakwater, has been constructed by using the velocity wave- generating method, the volume of fluid (VOF) method and the finite volume method. The results show that the relative width, relative height and relative submergence of the breakwater are three main influencing factors and have significant influence on wave energy dissipation of the lower arc-plate open breakwater. The transmission coefficient is found to decrease with the increasing relative width, and the minimum transmission coefficient is 0.15 when the relative width is 0.45. The reflection coefficient is found to vary slightly with the relative width, and the maximum reflection coefficient is 0.53 when the relative width is 0.45. The transmission and reflection coefficients are shown to increase with the relative wave height for approximately 85% of the experimental tests when the relative width is 0.19 0.45. The transmission coefficients at relative submergences of 0.04, 0.02 and 0 are clearly shown to be greater than those at relative submergences of 0.02 and 0.04, while the reflection coefficient exhibits the opposite relationship. After the wave interacts with the lower arc-plate breakwater, the wave energy is mainly converted into transmission, reflection and dissipation energies. The wave attenuation performance is clearly weakened for waves with greater heights and longer periods. 展开更多
关键词 arc-plate breakwater wave attenuation performance influencing factors VOF method
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Study on Submerged Upper Arc-Shaped Plate Type Breakwater 被引量:3
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作者 WANG Ke SHI Peng-fei +1 位作者 CHEN Yu-chao CHENG Xiao-ming 《China Ocean Engineering》 SCIE EI CSCD 2019年第2期219-225,共7页
Based on the wave radiation and diffraction theory, this paper investigates a new type breakwater with upper arcshaped plate by using the boundary element method(BEM). By comparing with other three designs of plate ty... Based on the wave radiation and diffraction theory, this paper investigates a new type breakwater with upper arcshaped plate by using the boundary element method(BEM). By comparing with other three designs of plate type breakwater(lower arc-shaped plate, single horizontal plate and double horizontal plate), this new type breakwater has been proved more effective. The wave exiting force, transmission and reflection coefficients are analyzed and discussed. In order to reveal the wave elimination mechanism of this type of breakwater, the velocity field around the breakwater is obtained. It is shown that:(1) The sway exciting force is minimal.(2) When the ratio of the submergence and wave amplitude is 0.05, the wave elimination effect will increase by 50% compared with other three types of breakwater.(3) The obvious backflow is found above the plate in the velocity field analysis. 展开更多
关键词 UPPER arc-shaped plate type BREAKWATER boundary element method transmission and reflection coefficient velocity field analysis
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Gas metal arc welding of duplex stainless clad steel plates
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作者 WU Wei 《Baosteel Technical Research》 CAS 2018年第2期25-32,共8页
The 2205 duplex stainless + DH36 clad steel plate was welded by gas metal arc welding(GMAW), and the welding performance of the clad steel plate was investigated. The results show that the adaptability of the weldi... The 2205 duplex stainless + DH36 clad steel plate was welded by gas metal arc welding(GMAW), and the welding performance of the clad steel plate was investigated. The results show that the adaptability of the welding procedure for the base metal of carbon steel, the transition layer, and the cladding material is excellent. The test results indicate that the phase proportion and component dilution of the GMAW-welded joints of clad steel plate can be effectively controlled to yield joints with good mechanical properties and corrosion resistance. 展开更多
关键词 duplex stainless clad steel plates gas metal arc welding deposited weld metal welding process corrosion resistance
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Eastward subduction of the Indian plate beneath the Indo-Myanmese arc revealed by teleseismic P-wave tomography
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作者 Yu Gao Jiansi Yang Yu Zheng 《Earthquake Science》 2022年第4期243-262,共20页
The deep structure of the eastward-subducting Indian plate can provide new information on the dynamics of the India-Eurasia collision.We collected and processed waveform data from temporary seismic arrays(networks)on ... The deep structure of the eastward-subducting Indian plate can provide new information on the dynamics of the India-Eurasia collision.We collected and processed waveform data from temporary seismic arrays(networks)on the eastern Tibetan Plateau,seismic arrays in Northeast India and Myanmar,and permanent stations of the China Digital Seismic Network in Tibet,Gansu,Qinghai,Yunnan,and Sichuan.We combined these data with phase reports from observation stations of the International Seismological Center on the Indian plate and selected 124,808 high-quality P-wave relative travel-time residuals.Next,we used these data to invert the 3-D P-wave velocity structure of the upper mantle to a depth of 800 km beneath the eastern segment of the arcuate Himalayan orogen,at the southeastern margin of the Tibetan Plateau.The results reveal a high-angle,easterly dipping subducting plate extending more than 200 km beneath the Indo-Myanmese arc.The plate breaks off at roughly 96°E;its fragments have passed through the 410-km discontinuity(D410)into the mantle transition zone(MTZ).The MTZ beneath the Tengchong volcanic area contains a high-velocity anomaly,which does not exceed the Red River fault to the east.No other large-scale continuous subducted plates were observed in the MTZ.However,a horizontally spreading high-velocity anomaly was identified on the D410 in some regions.The anomaly may represent the negatively buoyant 90°E Ridge plate or a thickened and delaminated lithospheric block experiencing collision and compression at the southeastern margin of the Tibetan Plateau.The Tengchong volcano may originate from the mantle upwelling through the slab window formed by the break-off of the subducting Indian continental plate and oceanic plate in the upper mantle.Low-velocity upper mantle materials on the west side of the Indo-Myanmese arc may have supplemented materials to the Tengchong volcano. 展开更多
关键词 teleseismic tomography plate gap Indo-Myanmese arc Tengchong volcano 90°E Ridge
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Study on Graphite Electric Arc Furnace Waste as a Bipolar Plate Composite Material for Polymer Electrolyte Membrane Fuel Cell (PEMFC) Application
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作者 Yunita Sadeli Johny Wahyuadi Soedarsono +1 位作者 Bambang Prihandoko Sri Harjanto 《材料科学与工程(中英文B版)》 2011年第2期178-183,共6页
关键词 聚合物电解质膜燃料电池 石墨复合材料 PEMFC 石墨电极 双极板 电弧炉 应用 燃料电池系统
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华夏造山系元古宙-早古生代洋板块地层分布与演化 被引量:3
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作者 张克信 何卫红 +8 位作者 徐亚东 王丽君 牛志军 邢光福 王嘉轩 徐德明 赵希林 宋芳 寇晓虎 《华南地质》 CAS 2024年第2期181-210,共30页
本文按洋板块地层理论与方法,系统收集和梳理了华夏造山系元古宙-早古生代与洋壳生成扩张和俯冲消亡遗存的洋壳残块和洋盆建造(称之为洋板块地层)共96处,均有测年和岩石地球化学分析数据控制,主要包括洋脊、洋岛和洋内弧3类洋壳的火成... 本文按洋板块地层理论与方法,系统收集和梳理了华夏造山系元古宙-早古生代与洋壳生成扩张和俯冲消亡遗存的洋壳残块和洋盆建造(称之为洋板块地层)共96处,均有测年和岩石地球化学分析数据控制,主要包括洋脊、洋岛和洋内弧3类洋壳的火成岩建造,以及海山、远洋深海和海沟3类洋盆内的沉积建造。本文还对洋盆汇聚俯冲的直接产物-陆缘弧和叠加在裂离地块上的火山弧建造(非洋板块地层)系统收集梳理了85处,其中59处有测年和岩石地球化学分析数据控制,26处无测年与地球化学分析,但有实测剖面控制。笔者对上述181处中的39处进行了野外实地考察和相关样品采集与分析。在上述所获大量资料的基础上,本文主要以图解形式展示了华夏造山系元古宙-早古生代主要洋板块地层分布与构造演化历程。横向上将华夏造山系划分为江绍-郴州-钦防对接带(主要含陈蔡-龙游、神政桥-神山、鹰扬关和糯垌4个含蛇绿岩残块增生楔,以及绍兴-兰溪增生弧和钦防残余洋盆)、武夷-赣州多岛弧盆系(主要含罗霄弧、赣州弧间盆地、北武夷弧和南武夷弧以及南平-宁化构造混杂岩带)和东南沿海多岛弧盆系(主要含龙泉-政和-大埔、贵子-石窝2个含蛇绿岩残块增生楔,以及伴生的云开地块-弧、粤南弧-弧背盆地和东南沿海地块);纵向上据洋板块地层和相关火山弧时空分布,从老至新划分出华夏造山系(华南洋)的7个构造演化阶段:(1)约1800~1200 Ma,洋盆拉张形成期;(2)约1200~820 Ma,洋盆扩张与汇聚转换期;(3)约820~635 Ma洋盆汇聚俯冲、弧-弧和弧-陆增生峰期;(4)约635~541 Ma洋盆汇聚与扩张转换期;(5)约541~458 Ma洋盆扩张期;(6)约458~443 Ma洋盆汇聚俯冲、弧-陆增生峰期;(7)约443~420 Ma洋盆关闭与陆-陆碰撞、残留洋(海)期。 展开更多
关键词 洋板块地层 洋壳残块 火山弧 元古宙 早古生代 华夏造山系
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Microstructure and mechanical properties of TiN/TiAlN multilayer coatings deposited by arc ion plating with separate targets 被引量:13
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作者 魏永强 李春伟 +2 位作者 巩春志 田修波 杨士勤 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2011年第5期1068-1073,共6页
TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. Th... TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. The results show that the output plasmas of titanium target without filter and aluminium target with filter reach the substrate with the same order of magnitude. Meanwhile, the number of macropartieles in TiN/TiAlN multilayer coatings deposited with separate targets is only 1/10-1/3 of that deposited with alloy target reported in literature. Al atom addition may lead to the decrease of peak at (200) lattice plane and strengthening of peak at (111) and (220) lattice planes. The measured hardness of TiN/TiAlN multilayer coatings accords with the mixture principle and the maximum hardness is HV2495. The adhesion strength reaches 75 N. 展开更多
关键词 arc ion plating TiN/TiAlN coatings M2 high speed steel MACROPARTICLES HARDNESS bilayer modulation
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CrN涂层制备中氮气比例对耐磨抗黏附性能的影响
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作者 张齐松 赵中里 +4 位作者 吴大鸣 薛勇杰 汪杰 王胜利 单彦荣 《塑料》 CAS CSCD 北大核心 2024年第4期15-21,25,共8页
采用多弧离子镀技术在38CrMoAl样片表面制备CrN涂层,利用扫描电子显微镜、纳米压痕仪、摩擦磨损试验机、X射线衍射仪及接触角测量仪,研究了氮气比例对CrN涂层耐磨抗黏性能的影响。结果表明,随着氮气比例的增加,CrN涂层由Cr、Cr_(2)N和Cr... 采用多弧离子镀技术在38CrMoAl样片表面制备CrN涂层,利用扫描电子显微镜、纳米压痕仪、摩擦磨损试验机、X射线衍射仪及接触角测量仪,研究了氮气比例对CrN涂层耐磨抗黏性能的影响。结果表明,随着氮气比例的增加,CrN涂层由Cr、Cr_(2)N和CrN的混合相向CrN单相转变;CrN涂层磨损率远低于基体磨损率,CrN⁃65涂层的磨损率最低仅为1.01×10^(-6)mm^(3)/(N·m),低于基体磨损率一个数量级。所有CrN涂层表面均表现出疏水性;聚碳酸酯(PC)熔体高温接触角试验中,CrN⁃15涂层与PC熔体的高温接触角最高为110.8°,高于基体的102.2°;经过低温退火处理后,所有表面与PC熔体的高温接触角均降低,但是CrN⁃15涂层退火后仍能保持最高的高温接触角(102.9°),明显高于退火后基体的高温接触角(85.3°),表现出最佳的抗黏附性能。CrN⁃15涂层表现出较好的耐磨性和抗黏附性,综合性能较好,为CrN涂层在塑料加工螺杆和注塑模具表面应用提供一定的技术支撑。 展开更多
关键词 电弧离子镀 CRN 耐磨性 塑料熔体 抗黏附性
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Pt改性梯度NiCrAlY涂层的热腐蚀行为研究
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作者 孙日 王铁钢 +3 位作者 李伟 尹霜 刘艳梅 姜肃猛 《材料保护》 CAS CSCD 2024年第3期28-37,49,共11页
为了进一步提高NiCrAlY涂层的抗热腐蚀性能,利用电弧离子镀技术在DZ125合金表面分别沉积NiCrAlY/NiAl/Al涂层(coating A)、NiCrAlY/Pt/NiAl/Al涂层(coating B),再经真空扩散退火处理形成成分渐变的梯度涂层结构。在涂层中引入改性元素P... 为了进一步提高NiCrAlY涂层的抗热腐蚀性能,利用电弧离子镀技术在DZ125合金表面分别沉积NiCrAlY/NiAl/Al涂层(coating A)、NiCrAlY/Pt/NiAl/Al涂层(coating B),再经真空扩散退火处理形成成分渐变的梯度涂层结构。在涂层中引入改性元素Pt以改善涂层的抗热腐蚀能力,对比研究了2种涂层体系在900℃不同混合盐中的热腐蚀行为;利用SEM、EDS、XRD以及EPMA分析了涂层经过热腐蚀后的微观形貌、物相组成和元素分布。结果表明:在900℃的K_(2)SO_(4)+Na_(2)SO_(4)混合盐中,coating A表面的氧化膜发生了大面积的剥落,coating B中的Pt抑制了S在涂层/氧化膜界面处的偏析,增强了氧化膜的黏附性。在900℃的NaCl+Na_(2)SO_(4)混合盐中,coating A的Cr元素和O元素分别发生了外扩散和内扩散,Cr外扩散易与S反应生成有害相Cr_(x)S_(y)。coating B中的Pt抑制了Cr、O元素的外扩散和内扩散。在NiCrAlY层和NiAl层之间增加Pt层,显著提升了NiCrAlY涂层在混合盐中的抗热腐蚀能力。 展开更多
关键词 电弧离子镀 梯度NiCrAlY涂层 α-Cr Pt改性 热腐蚀
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空间燃料电池金属钛表面复合涂层制备与性能研究
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作者 马文彬 张辉 +1 位作者 姚伟 蒋钊 《中国表面工程》 EI CAS CSCD 北大核心 2024年第2期16-26,共11页
金属Ti因其密度小(仅为不锈钢的0.6倍)和比强度高等特点,是轻量化空间燃料电池金属板材料的首要选择,但其在弱酸性环境中长时间工作容易被腐蚀。为了改善金属Ti双极板耐蚀性,采用多弧离子镀技术在金属Ti表面制备了由Ti过渡层及TiN表层... 金属Ti因其密度小(仅为不锈钢的0.6倍)和比强度高等特点,是轻量化空间燃料电池金属板材料的首要选择,但其在弱酸性环境中长时间工作容易被腐蚀。为了改善金属Ti双极板耐蚀性,采用多弧离子镀技术在金属Ti表面制备了由Ti过渡层及TiN表层构成的Ti/TiN复合涂层,研究制备工艺参数对Ti/TiN复合涂层微观结构及力学、电化学性能的影响规律。利用场发射扫描电子显微镜(SEM)分析涂层的微观形貌,利用X射线衍射仪分析涂层的相组成,利用纳米压痕仪评价涂层的力学性能,利用电化学工作站评价涂层在模拟质子交换膜燃料电池(PEMFC)阴极工作环境下的耐蚀性。结果表明:制备工艺参数优化后的Ti/TiN复合涂层具有优异的表面质量和良好的耐蚀性,腐蚀电流密度为6.383μA/cm^(2),是金属Ti腐蚀电流密度的0.6倍,Ti/TiN复合涂层显著提高了金属Ti的耐蚀性,可为空间燃料电池金属双极板表面改性提供技术支持。 展开更多
关键词 多弧离子镀 Ti/TiN复合涂层 耐腐蚀性能
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2Cr13钢离子渗氮和WCrAlTiSiN离子镀复合处理及电化学行为
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作者 卢金鹏 张念武 +4 位作者 王政伟 张哲浩 邵明昊 李杨 何永勇 《中国表面工程》 EI CAS CSCD 北大核心 2024年第1期137-147,共11页
马氏体不锈钢的常规表面改性方法基本局限在单一化学热处理或镀膜,对表面性能的提升有限。对2Cr13不锈钢进行离子渗氮与多弧离子镀WCrAlTiSiN纳米多层涂层复合强化处理,研究其在天然海水环境中的耐腐蚀性能。采用不同的表面强化工艺,即... 马氏体不锈钢的常规表面改性方法基本局限在单一化学热处理或镀膜,对表面性能的提升有限。对2Cr13不锈钢进行离子渗氮与多弧离子镀WCrAlTiSiN纳米多层涂层复合强化处理,研究其在天然海水环境中的耐腐蚀性能。采用不同的表面强化工艺,即未处理(Untreated)、低温渗氮处理(LPN)、高温渗氮处理(HPN)、单一镀膜处理(Coating)、低温渗氮+镀膜处理(LPN+C)和高温渗氮+镀膜处理(HPN+C)。采用X射线衍射、光学显微镜、透射电子显微镜和维氏硬度计对不同样品的组织结构、化学成分和硬度等进行表征。采用电化学阻抗法和动态电位极化法对2Cr13在天然黄海海水中的电化学行为进行测试。试验结果表明:WCrAlTiSiN涂层可在一定程度上提升腐蚀性能,但是溶液中的Cl^(−)通过较薄单一涂层的缺陷侵入基体。LPN样品因渗氮层的存在提升了一定的耐腐蚀性能,而HPN样品因为渗氮温度过高而导致CrN大量析出,使得样品表面出现“贫Cr”现象,耐腐蚀性能下降。复合处理样品的渗氮层-WCrAlTiSiN涂层可形成保护屏障,有效阻止电荷转移和电流从阳极流向阴极,提高2Cr13钢在海水环境中的耐腐蚀性能。通过离子渗氮-多弧离子镀WCrAlTiSiN纳米涂层复合强化方法可有效提升马氏体不锈钢在海水中的耐腐蚀性能。 展开更多
关键词 氮化物涂层 离子渗氮 多弧离子镀 显微硬度 电化学腐蚀
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电弧离子镀Al-Cr-O/Zr-O+NiCoCrAlSiY和Al-Cr-O+NiCoCrAlSiY涂层的抗氧化性和隔热性能
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作者 鲜丽君 赵海波 +1 位作者 范洪远 鲜广 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2024年第4期1237-1250,共14页
采用电弧离子镀在高温合金表面沉积Al-Cr-O/Zr-O多层涂层和Al-Cr-O单层涂层+NiCoCrAlSiY结合层,并在1000~1200℃下进行热处理。利用扫描电子显微镜和X射线衍射仪分析涂层的显微组织和物相结构。结果表明,Al-Cr-O/Zr-O多层涂层和Al-Cr-O... 采用电弧离子镀在高温合金表面沉积Al-Cr-O/Zr-O多层涂层和Al-Cr-O单层涂层+NiCoCrAlSiY结合层,并在1000~1200℃下进行热处理。利用扫描电子显微镜和X射线衍射仪分析涂层的显微组织和物相结构。结果表明,Al-Cr-O/Zr-O多层涂层和Al-Cr-O单层涂层均呈现出致密的球形结构。热处理后,Al-Cr-O/Zr-O涂层表面出现裂纹,且裂纹随着温度的升高而增多和变粗。然而,Al-Cr-O涂层经热处理后其表面胞状结构转变为紧密连接的粒状结构,并且随着热处理温度的升高,粒状结构显著长大。由于作为氧离子导体以及t-ZrO_(2)的致密度低于α-Al_(2)O_(3),Al-Cr-O/Zr-O涂层中的t-ZrO_(2)为氧离子向涂层内扩散提供了通道,因此,Al-Cr-O单层涂层+NiCoCrAlSiY涂层体系的高温抗氧化性优于Al-Cr-O/Zr-O多层涂层+NiCoCrAlSiY涂层体系。但是,由于更大的陶瓷涂层厚度,t-ZrO_(2)相的低热导率以及层间界面的热反射作用,Al-Cr-O/Zr-O多层涂层+NiCoCrAlSiY涂层体系的隔热性能优于Al-Cr-O单层涂层+NiCoCrAlSiY涂层体系。 展开更多
关键词 电弧离子镀 Al-Cr-O/Zr-O多层涂层 抗氧化性 隔热性能
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大电流空气电弧栅片烧蚀数值模拟与分析
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作者 王钰洁 许诺 王立军 《高电压技术》 EI CAS CSCD 北大核心 2024年第6期2645-2652,共8页
电网输配电容量不断增加对低压断路器的开断性能提出了更高的要求。低压断路器开断大电流时,电弧烧蚀灭弧栅片产生的金属蒸汽会极大的影响断路器开断性能,阻碍断路器发展并且不利于电网安全运行。因此,建立了开断电流为10 kA的栅片烧蚀... 电网输配电容量不断增加对低压断路器的开断性能提出了更高的要求。低压断路器开断大电流时,电弧烧蚀灭弧栅片产生的金属蒸汽会极大的影响断路器开断性能,阻碍断路器发展并且不利于电网安全运行。因此,建立了开断电流为10 kA的栅片烧蚀模型,研究了栅片烧蚀特性。模型考虑了栅片阴极端和阳极端不同的电弧能量注入,栅片材料的熔化、蒸发以及栅片表面形貌变化,并将弧根运动引入模型中。利用此模型计算了铁栅片烧蚀质量以及温度和熔化材料分布。仿真结果表明:栅片阴极端温升大小和范围均小于栅片阳极端的值。栅片表面熔化区域尺寸和位置随着弧根的移动而改变。栅片阳极端熔沸点来临时刻分别是2.19 ms和2.89 ms,烧蚀质量为1.84 mg。而栅片阴极端熔点来临时刻为4.12 ms,温度始终低于栅片材料沸点,烧蚀质量近乎为0。该文得到了单次开断下栅片两端烧蚀形貌,为研究多次开断下栅片烧蚀引起的栅片间短弧长度和移动路径变化对断路器开断性能的影响献力。 展开更多
关键词 大电流 空气电弧 开断性能 灭弧栅片 烧蚀
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点环激光超窄间隙焊与电弧焊高强钢厚板组织性能对比研究
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作者 陈锦涛 胡祺 +4 位作者 兰玲 徐沛至 聂璞林 李铸国 孙军浩 《热加工工艺》 北大核心 2024年第5期39-47,54,共10页
为消除激光超窄间隙焊易产生的侧壁熔合缺陷,开发了点环激光填丝焊工艺,利用中心点激光对焊丝加热,利用环激光对窄间隙坡口加热,完成30 mm厚10CrNi3MoV低合金高强钢的焊接,并与传统电弧焊接头开展组织和性能对比分析。结果表明,激光超... 为消除激光超窄间隙焊易产生的侧壁熔合缺陷,开发了点环激光填丝焊工艺,利用中心点激光对焊丝加热,利用环激光对窄间隙坡口加热,完成30 mm厚10CrNi3MoV低合金高强钢的焊接,并与传统电弧焊接头开展组织和性能对比分析。结果表明,激光超窄间隙填丝焊接头焊缝区由针状铁素体、粒状贝氏体与少量的马氏体组成,电弧焊接头由针状铁素体和粒状贝氏体组成。激光焊的快速冷却特点使其焊缝组织较弧焊更加细小。激光焊接头热影响区由较多的铁素体和粒状贝氏体组织和较少的M-A组元组成,有利于接头性能的提高。激光超窄间隙填丝焊接头抗拉强度与电弧焊接头近似相当,但激光超窄间隙填丝焊接头具有更好的冲击韧性。 展开更多
关键词 激光超窄间隙焊 电弧焊 低合金高强钢 厚板
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硬质合金表面预处理状态对TiAlCrSiN/TiAlN涂层结构与机械性能的影响
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作者 余晶 敬正彪 +1 位作者 鲜广 冉龙姣 《真空科学与技术学报》 CAS CSCD 北大核心 2024年第3期272-278,共7页
采用电弧离子镀工艺在不同预处理后的硬质合金表面制备TiAlCrSiN/TiAlN涂层,采用扫描电镜、X射线衍射仪、纳米压痕仪、压痕法等研究硬质合金表面形态和涂层结构、力学性能和结合强度。结果表明:抛光处理后的硬质合金表面十分平整,表面... 采用电弧离子镀工艺在不同预处理后的硬质合金表面制备TiAlCrSiN/TiAlN涂层,采用扫描电镜、X射线衍射仪、纳米压痕仪、压痕法等研究硬质合金表面形态和涂层结构、力学性能和结合强度。结果表明:抛光处理后的硬质合金表面十分平整,表面粗糙度低至7.7 nm。酸洗处理使硬质合金表层Co相溶解而暴露出更多的硬质相,表面粗糙度增大,TiAlCrSiN/TiAlN涂层在酸洗处理的硬质合金上生长速率增大,晶粒细小,硬度和弹性模量高,但硬模比较低。喷砂处理使Co相塑性变形而包络更多的硬质相,表面粗糙度大幅增加,TiAlCrSiN/TiAlN涂层在喷砂处理的硬质合金上生长速率稍降低,晶粒粗大,硬度和弹性模量小,但硬模比较高。酸洗+喷砂复合处理的硬质合金表面TiAlCrSiN/TiAlN涂层的硬度、弹性模量、硬模比介于两种单独处理方式的之间。 展开更多
关键词 基体预处理 电弧离子镀 TiAlCrSiN/TiAlN 涂层 表面粗糙度 界面
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多弧离子镀CrAlSiN涂层对Cr12MoV钢显微硬度和耐磨性影响的研究
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作者 汪学静 周志明 +4 位作者 袁林 曾潇 陈曦 李成信 曾华成 《热加工工艺》 北大核心 2024年第8期151-154,共4页
为了提高Cr12MoV表面的硬度和耐磨性能,采用多弧离子镀技术在淬火及氮化处理后的Cr12MoV冷作模具钢表面制备CrAlSiN涂层。结果表明:经淬火、氮化和镀膜处理后Cr12MoV钢的显微硬度得到提高,淬火后镀膜的硬度为3028 HV,氮化后镀膜的硬度为... 为了提高Cr12MoV表面的硬度和耐磨性能,采用多弧离子镀技术在淬火及氮化处理后的Cr12MoV冷作模具钢表面制备CrAlSiN涂层。结果表明:经淬火、氮化和镀膜处理后Cr12MoV钢的显微硬度得到提高,淬火后镀膜的硬度为3028 HV,氮化后镀膜的硬度为3471 HV,是基体硬度(283HV)的12倍以上。氮化处理后镀膜层的摩擦系数低于淬火后镀膜层的摩擦系数。综合对比各试样的硬度、耐磨性、摩擦系数可知,多弧离子镀CrAlSiN涂层前氮化处理的效果优于淬火处理的。 展开更多
关键词 多弧离子镀 CrAlSiN涂层 CR12MOV钢 淬火 氮化
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轴承钢表面电弧离子镀氮化物涂层的抗冲击性能和耐磨性能
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作者 于翔 敬正彪 鲜广 《机械工程材料》 CAS CSCD 北大核心 2024年第5期67-73,共7页
采用电弧离子镀工艺在GCr15轴承钢表面分别沉积了TiN和TiAlN 2种氮化物涂层,对比研究了涂层的微观结构、硬度、结合性能、抗冲击性能和耐磨性能。结果表明:制备的TiN涂层和TiAlN涂层表面平整,均以(200)晶面择优生长;TiN涂层和TiAlN涂层... 采用电弧离子镀工艺在GCr15轴承钢表面分别沉积了TiN和TiAlN 2种氮化物涂层,对比研究了涂层的微观结构、硬度、结合性能、抗冲击性能和耐磨性能。结果表明:制备的TiN涂层和TiAlN涂层表面平整,均以(200)晶面择优生长;TiN涂层和TiAlN涂层的硬度分别为2060.3,3390.8 HV,为基体(689.5 HV)的3.0倍和4.9倍。TiN和TiAlN涂层与轴承钢的结合性能良好,结合等级为HF1~HF2,40次冲击试验后TiN和TiAlN涂层表面均未发生剥落和开裂,抗冲击性能良好。TiN涂层和TiAlN涂层与轴承钢对磨时的平均摩擦因数分别为0.42,0.36,体积磨损量分别为1.26×10^(-3),0.54×10^(-3 )mm^(3),均低于基体,涂层表面均形成了较浅的犁沟,磨损机制为磨粒磨损,其中TiAlN涂层表面犁沟更浅,磨损程度更轻。TiAlN涂层的结合性能和抗冲击性能与TiN涂层相当,硬度和耐磨性能均高于TiN涂层,更适用于改善轴承钢的表面耐磨性能。 展开更多
关键词 轴承钢 电弧离子镀 氮化物涂层 抗冲击性能 耐磨性能
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