Deformation Analysis and Fixture Design of Thin-walled Cylinder in Drilling Process Based on TRIZ Theory

Thin-walled cylindrical workpiece is easy to deform during machining and clamping processes due to the insufficient rigidi.Moreover,it’s also difficult to ensure the perpendicularity of flange holes during drilling process.In this paper,the element birth and death technique is used to obtain the axial deformation of the hole through finite element simulation.The measured value of the perpendicularity of the hole was compared with the simulated value to verify then the rationality of the simulation model.To reduce the perpendicularity error of the hole in the drilling process,the theory of inventive principle solution(TRIZ)was used to analyze the drilling process of thin-walled cylinder,and the corresponding fixture was developed to adjust the supporting surface height adaptively.Three different fixture supporting layout schemes were used for numerical simulation of drilling process,and the maximum,average and standard deviation of the axial deformation of the flange holes and their maximum hole perpendicularity errors were comparatively analyzed,and the optimal arrangement was optimized.The results show that the proposed deformation control strategy can effectively improve the drilling deformation of thin-walled cylindrical workpiece,thereby significantly improving the machining quality of the parts.

A Quick and Practical Approach for Concept-design of Submerged Thin-walled Stiffened Cylinders

Goal based and limit state design is nowadays a well-established approach in many engineering fields.Ship construction rules started introducing such concepts since early 2000.However,classification societies’rules do not provide hints on how to verify limit states and to determine the structural layout of submerged thin-walled stiffened cylinders,whose most prominent examples are submarines.Rather,they generally offer guidance and prescriptive formulations to assess shell plating and stiffening members.Such marine structures are studied,designed and built up to carry payloads below the sea surface.In the concept-design stage,the maximum operating depth is the governing hull scantling parameter.Main dimensions are determined based on the analysis of operational requirements.This study proposes a practical conceptdesign approach for conceptual submarine design,aimed at obtaining hull structures that maximize the payload capacity in terms of available internal volume by suitably adjusting structural layout and stiffening members’scantling,duly accounting for robustness and construction constraints as well as practical fabrication issues.The proposed scantling process highlights that there is no need of complex algorithms if sound engineering judgment is applied in setting down rationally the hull scantling problem.A systematic approach based on a computer-coded procedure developed on purpose was effectively implemented and satisfactorily applied in design practice.

Parameter Estimation of a Valve-Controlled Cylinder System Model Based on Bench Test and Operating Data Fusion

The accurate estimation of parameters is the premise for establishing a high-fidelity simulation model of a valve-controlled cylinder system.Bench test data are easily obtained,but it is challenging to emulate actual loads in the research on parameter estimation of valve-controlled cylinder system.Despite the actual load information contained in the operating data of the control valve,its acquisition remains challenging.This paper proposes a method that fuses bench test and operating data for parameter estimation to address the aforementioned problems.The proposed method is based on Bayesian theory,and its core is a pool fusion of prior information from bench test and operating data.Firstly,a system model is established,and the parameters in the model are analysed.Secondly,the bench and operating data of the system are collected.Then,the model parameters and weight coefficients are estimated using the data fusion method.Finally,the estimated effects of the data fusion method,Bayesian method,and particle swarm optimisation(PSO)algorithm on system model parameters are compared.The research shows that the weight coefficient represents the contribution of different prior information to the parameter estimation result.The effect of parameter estimation based on the data fusion method is better than that of the Bayesian method and the PSO algorithm.Increasing load complexity leads to a decrease in model accuracy,highlighting the crucial role of the data fusion method in parameter estimation studies.

Thermoelastic Analysis of Non-uniform Pressurized Functionally Graded Cylinder with Variable Thickness Using First Order Shear Deformation Theory(FSDT) and Perturbation Method

Recently application of functionally graded materials（FGMs） have attracted a great deal of interest. These materials are composed of various materials with different micro-structures which can vary spatially in FGMs. Such composites with varying thickness and non-uniform pressure can be used in the aerospace engineering. Therefore, analysis of such composite is of high importance in engineering problems. Thermoelastic analysis of functionally graded cylinder with variable thickness under non-uniform pressure is considered. First order shear deformation theory and total potential energy approach is applied to obtain the governing equations of non-homogeneous cylinder. Considering the inner and outer solutions, perturbation series are applied to solve the governing equations. Outer solution for out of boundaries and more sensitive variable in inner solution at the boundaries are considered. Combining of inner and outer solution for near and far points from boundaries leads to high accurate displacement field distribution. The main aim of this paper is to show the capability of matched asymptotic solution for different non-homogeneous cylinders with different shapes and different non-uniform pressures. The results can be used to design the optimum thickness of the cylinder and also some properties such as high temperature residence by applying non-homogeneous material.

Transient response of multilayered hollow cylinder using various theories of generalized thermoelasticity

The present paper deals with thermoelastic problems of finitely long hollow cylinder com-posed of two different materials with axial sym- metry. The medium is traction-free, with neglig-ible body forces and with internal and external heat generations. The governing equations for different theories of the generalized thermoe-lasticity are written in terms of displacement and temperature increment. The exact solution of the problem;using different theories of generalized thermoelasticity;has been deduced. The analytical expressions for displacements, temperature and stresses are found in final forms, and a numerical example has been taken to discuss the effect of the relaxation times. Finally, the results have been illustrated graphi- cally to find the responses of different theories.

Comparison of Potential Theory and Morison Equation for Deformable Horizontal Cylinders

This study investigates the hydro-elastic behaviors of fully submerged horizontal cylinders in different regular waves.Two methods were proposed and compared in this study.The first method was based on potential theory in frequency domain and the discrete-module-beam(DMB)method,which discretizes a floating elastic structure into a sufficient number of rigid bodies while simultaneously representing the elastic behavior from beam elements with Euler-Bernoulli beam and Saint-Venant torsion.Moreover,the Morison method in time domain was employed;this method estimates wave forces from the semi-empirical Morison equation,and the elastic behavior is embodied by massless axial,bending,and torsional springs.Various parametric studies on cylinder diameter,submergence depth,and wave direction were conducted.Wave forces,dry/wet mode shapes/natural frequencies,and dynamic motions are presented and analyzed.

Theoretical Approximation of Focusing-Wave Induced Load upon A Large-Scale Vertical Cylinder

Until now, most researches into the rogue-wave-structure interaction have relied on experimental measurement and numerical simulation. Owing to the complexity of the physical mechanism of rogue waves, theoretical study on the wave-structure issue still makes little progress. In this paper, the rogue wave flow around a vertical cylinder is analytically studied within the scope of the potential theory. The rogue wave is modeled by the Gauss envelope, which is one particular case of the well-known focusing theory. The formulae of the wave-induced horizontal force and bending moment are proposed. For the convenience of engineering application, the derived formulae are simplified appropriately, and verified against numerical results. In addition, the influence of wave parameters, such as the energy focusing degree and the wave focusing position, is thoroughly investigated.

An analytical approximation of focusing-wave-induced load on a semi-submerged cylinder

Owing to the complexity of the physical mechanisms of rouge waves,the theoretical study of the rogue-wavestructure interaction problems still makes little progress.However,for regular-shaped structures,it is possible to give a theoretical analysis,if a relatively simple model of the rogue waves is used.The wave load,induced by a focusing wave which is known as an intuitive basic model of the rouge waves,upon a semi-submerged cylinder is studied analytically.The focusing wave is approximate by the Gauss envelope wave,an ideal model which contains most features of the rogue wave.The diffraction velocity potential is derived through the separation of flow field,and the formulas of the horizontal force and bending moment are proposed.The derived formulas are simplified appropriately,and validated through comparison against numerical results.In addition,the influence of parameters,such as the focusing degree,the submerging depth and the wave focusing position,is thoroughly investigated.

Wave Uplift Forces on the Bottom of a Circular Cylinder

The analysis of the data of model tests of two large deep wharves and monographic experimental studies show that two aspects are to be improved so as to predict the wave uplift forces on the bottom of a circular cylinder. The first aspect is the uplift pressure distribution on the bottom, and the second is the correct determination of the phase for maximum horizontal wave forces. The second problem has been solved. Synthesizing the results of theoretical analysis and experiments, we suggest a diagram for the determination of the phase when the maximum horizontal wave force appears. On the basis-ef the diagram the simultaneous wave uplift forces can be obtained for the structural stability analysis.

Elastoplastic analysis of thin-walled structures in reservoir area

In the structural design of the high pier,in order to analyze the strength and structure stability,the pier was often considered a thin-walled structure.Elastoplastic incremental theory was used to establish the model of elastoplastic stability of high pier.By considering the combined action of pile,soil and pier together,the destabilization bearing capacity was calculated by using 3-D finite element method(3-D FEM) for piers with different pile and section height.Meanwhile,the equivalent stress in different sections of pier was computed and the processor of destabilization was discussed.When the pier is lower,the bearing capacity under mutual effect of pile,soil and pier is less than the situation when mutual effect is not considered;when the pier is higher,their differences are not conspicuous.Along with the increase of the cross-sectional height,the direction of destabilization bearing capacity is varied and the ultimate capacity is buildup.The results of a stability analysis example are almost identical with the practice.

A UTD SOLUTION FOR THE RADIATED FIELD FROM MONOPOLE ON A CONDUCTING CYLINDER SURFACE WITH A DIELECTRIC COATING

A can0nical problem is investigated for high frequency electromagnetic radiation from amonopo1e on a conducting cylinder with c0ating-At first, the exact solution of this problem is given interms of Dyadic Green's function method. Then, using Watson transformation and high frequency asymptotic approximate technique to the exact soluton, a UTD soultion is obtained. The radiation field excitedby a monopole is expressed in terms of the compound Fock' S functions (CFF), which reduce to the geomertrical optics result in the deep lit region and the creeping waves in the shadow region.

Powell's optimal identification of material constants of thin-walled box girders based on Fibonacci series search method

A dynamic Bayesian error function of material constants of the structure is developed for thin-walled curve box girders. Combined with the automatic search scheme with an optimal step length for the one-dimensional Fibonacci series, Powell＇s optimization theory is used to perform the stochastic identification of material constants of the thin-walled curve box. Then, the steps in the parameter identification are presented. Powell＇s identification procedure for material constants of the thin-walled curve box is compiled, in which the mechanical analysis of the thin-walled curve box is completed based on the finite curve strip element （FCSE） method. Some classical examples show that Powell＇s identification is numerically stable and convergent, indicating that the present method and the compiled procedure are correct and reliable. During the parameter iterative processes, Powell＇s theory is irrelevant with the calculation of the FCSE partial differentiation, which proves the high computation efficiency of the studied methods. The stochastic performances of the system parameters and responses axe simultaneously considered in the dynamic Bayesian error function. The one-dimensional optimization problem of the optimal step length is solved by adopting the Fibonacci series search method without the need of determining the region, in which the optimized step length lies.

Calculating the Wave Force on Partially Immersed Large-Scale Horizontal Cylinders

Large-scale interceptors constitute the main structure of offshore self-driven floating marine litter collection devices,and the structural stability of such interceptors under the action of waves directly influences the overall safety of the device.When the ratio of the diameter of a horizontal cylinder in such interceptors to the incident wavelength is larger than 0.25,the wave force can be calculated by using the diffraction theory,by considering the problem as that of the interaction between the waves and a partially immersed large-scale horizontal cylinder.In this study,an analytical approach to calculate the wave force on a partially immersed large-scale horizontal cylinder was formulated by using the stepwise approximation method.Physical model tests were conducted to investigate the effects of different factors(wave height,period,and immersion depth)on the wave force on a large-scale horizontal cylinder under conditions involving short-period waves.The results show that both horizontal and vertical wave forces on the cylinder increase as the wave height(immersion depth)increases in most cases.The vertical wave force decreases with the decrease of the period.For the horizontal wave force,it increases with the decrease of the period when the wavelength is larger than the diameter of the cylinder and decreases with the decrease of the period when the wavelength is smaller than the diameter of the cylinder.

A nonlinear explicit dynamic GBT formulation for modeling impact response of thin-walled steel members

A nonlinear explicit dynamic finite element formulation based on the generalized beam theory(GBT)is proposed and developed to simulate the dynamic responses of prismatic thin-walled steel members under transverse impulsive loads.Considering the rate strengthening and thermal softening effects on member impact behavior,a modified Cowper-Symonds model for constructional steels is utilized.The element displacement field is built upon the superposition of GBT cross-section deformation modes,so arbitrary deformations such as cross-section distortions,local buckling and warping shear can all be involved by the proposed model.The amplitude function of each cross-section deformation mode is approximated by the cubic non-uniform B-spline basis functions.The Kirchhoff s thin-plate assumption is utilized in the construction of the bending related displacements.The Green-Lagrange strain tensor and the second Piola-Kirchhoff(PK2)stress tensor are employed to measure deformations and stresses at any material point,where stresses are assumed to be in plane-stress state.In order to verify the effectiveness of the proposed GBT model,three numerical cases involving impulsive loading of the thin-walled parts are given.The GBT results are compared with those of the Ls-Dyna shell finite element.It is shown that the proposed model and the shell finite element analysis has equivalent accuracy in displacement and stress.Moreover,the proposed model is much more computationally efficient and structurally clearer than the shell finite elements.

Sound Source Measurement of a Semi-Circular Cylinder in a Uniform Flow by Particle Image Velocimetry

In this paper, the measurement of an aerodynamic sound source for a semi-circular cylinder in a uniform flow is described using Particle Image Velocimetry (PIV). This experimental technique is based on vortex sound theory, where the time derivative of vorticity is evaluated with the aid of two sets of standard PIV systems. The experimental results indicate that the sound source for the semi-circular cylinder is located around the shear layer near the edge of the semi-circular cylinder. The sound source intensity and the area are reduced in the semi-circular cylinder compared with those of a circular cylinder. This result indicates that the aerodynamic sound of the semi- circular cylinder is smaller than that of the circular cylinder, which supports the microphone measurement result.

考虑可变俯仰角的垂直轴风力机翼型优化设计方法

针对设计垂直轴风力机翼型时普遍将俯仰角(θ_(p))设定为固定值,导致不能很好地发挥翼型的气动性能的问题,文章首先提出了一种考虑可变θ_(p)的垂直轴风力机设计方法,并将其应用于翼型优化;然后,基于制动圆柱理论不断迭代计算其功率系数(C_p),以极大功率系数直接作为目标函数,利用遗传算法耦合RFOIL软件优化翼型廓线与θ_(p)分布;最后,优化得到垂直轴风力机新翼型VAWT250。与参考翼型AIR001相比,无论是光滑条件,还是粗糙条件,新翼型的气动性能具有明显提升,尤其是粗糙条件,其最大升力系数与升阻比分别提升了16.1%和17.1%;在粗糙条件下,考虑俯仰角时,风力机的最大C_(p)提高了6.81%。该结果对垂直轴风力机翼型的优化设计具有一定的指导意义。

Chatter stability and precision during high-speed ultrasonic vibration cutting of a thin-walled titanium cylinder

Titanium alloys are widely used in the aviation and aerospace industries due to their unique mechanical and physical properties.Specifically,thin-walled titanium(Ti)cylinders have received increasing attention for their applications as rocket engine casings,aircraft landing gear,and aero-engine hollow shaft due to their observed improvement in the thrust-to-weight ratio.However,the conventional cutting(CC)process is not appropriate for thin-walled Ti cylinders due to its low thermal conductivity,high strength,and low stiffness.Instead,high-speed ultrasonic vibration cutting(HUVC)assisted processing has recently proved highly effective for Ti-alloy machining.In this study,HUVC technology is employed to perform external turning of a thinwalled Ti cylinder,which represents a new application of HUVC.First,the kinematics,tool path,and dynamic cutting thickness of HUVC are evaluated.Second,the phenomenon of mode-coupling chatter is analyzed to determine the effects and mechanism of HUVC by establishing a critical cutting thickness model.HUVC can increase the critical cutting thickness and effectively reduce the average cutting force,thus reducing the energy intake of the system.Finally,comparison experiments are conducted between HUVC and CC processes.The results indicate that the diameter error rate is 10%or less for HUVC and 51%for the CC method due to a 40%reduction in the cutting force.In addition,higher machining precision and better surface roughness are achieved during thin-walled Ti cylinder manufacturing using HUVC.

Integration of axiomatic design and theory of inventive problem solving for conceptual design

Axiomatic design (AD) and theory of inventive problem solving (TRIZ) are widely used in conceptual design. Both of them have limitations, however. We presented an integrated model of these two methods to increase the efficiency and quality of the problem solving process for conceptual design. AD is used for systematically defining and structuring a problem into a hierarchy. Sometimes, the design matrix is coupled in AD which indicates the functional requirements are coupled. TRIZ separation principles can be used to separate non-independent design parameters, which provide innovative solutions at each hierarchical level. We applied the integrated model to the heating and drying equipment of bitumen reproduction device. The result verifies that the integrated model can work very well in conceptual design.

基于渐进均匀化方法的CFRP缠绕储氢气瓶多尺度仿真研究

为模拟储氢气瓶的碳纤维复合材料(CFRP)缠绕层复杂结构及应力状态,建立介观尺度CFRP缠绕层代表体积单元(RVE),基于渐进均匀化方法求解均质化复合材料的等效材料参数。通过仿真CFRP层合板拉伸试验,验证渐进均匀化方法和宏观等效材料参数的正确性。基于网格理论确定储氢气瓶缠绕层,细观建模内衬相邻环向缠绕层,RVE模拟其余复合材料层,可准确预测气瓶响应。多尺度模拟70 MPa公称压力作用下三种CFRP缠绕层叠顺序结构的Ⅳ型储氢气瓶响应,结果表明:复合材料均质化模型与细观模型相比,复合材料层纤维方向应力的最大误差为8.7%,内衬等效应力最大误差为2%;交替缠绕次数越少,均质化模型误差越小。先螺旋后环向的缠绕方式或可将复合材料气瓶破裂压提高约15%。

圆柱面结合部接触应力的三维分形模型

为了对机械结构中圆柱结合部的承载能力进行研究,基于Hertz接触理论,并结合修正的三维分形理论,应用三维分形曲面来模拟实际工程中的结合面,在综合考虑宏观特性因素与微观形貌因素的情况下,建立了圆柱结合部接触应力的三维分形模型,并与Hertz接触模型进行了对比分析,证明了所建立模型的合理性。通过Matlab仿真分析得到,从宏观特性因素上,可以选用内接触圆柱结合部,或增大小圆柱体的半径来降低接触应力,提高承载能力;从微观形貌因素上,可以减小分形尺度参数,或减小材料特性参数来降低接触应力。分形维数对接触应力的影响比较复杂:当2.1≤D≤2.5时,增大分形维数,可以降低接触应力;当2.5≤D≤2.9时,减小分形维数,可以降低接触应力。