Roller Screw and Threaded Chain Speed Reducer: An Experimental Evaluation

We are developing a speed reducer that can be considered a transformation of a worm gear reducer: the worm is replaced by an inverted roller screw, and the gear is replaced by a threaded chain drive. This configuration lessens wear, increases load capacity, and improves efficiency. The threaded chain consists of nut-shaped links. This paper presents the results of tests carried out on a prototype with a reduction ratio of 46.

Nonlinear Analysis of Axial-load and Stress Distribution for Threaded Connection

Analytical method for the distributions of axial-load and stress is based on elastic assumption, but the threaded connections are often in plastic deformation stage in practice. Meanwhile the strain in the threaded connection is difficult to measure. So it is necessary to study the reliable numerical method. At present neither the convergence analysis of the computational results nor the elastic-plastic analysis in the loading-unloading process are studied. In this paper, von Mises plasticity and kinematic hardening model is used to describe the material response. A new convergence criterion for nonlinear finite element analysis of the loading-unloading process is proposed. An axisymmetric finite element model according to the proposed convergence criterion is developed and used to analyze the distributions of axial-load and stress. It can be conclude that the stress distribution analysis is more dependent on the mesh density than the axial-load distribution analysis. The stress distribution result indicates that with increasing of applied load, the engaged threads close to the nut-bearing surface become plastic firstly. The axial-load distribution result reveals that the load percentage carried by single thread depends on the position of thread and load intensity. When the load is relatively small, the applied load is mainly carried by the engaged threads near the nut-bearing surface, when the load is larger, the differences of percentages for all threads become small. The proposed convergence analyzing procedure is applicable for other nonlinear analyses. The obtained distributions of axial-load and stress can be a reference of engineering application.

基于RT-Thread的液压支架监控分站的设计

为提高煤矿生产的安全性和效率,降低生产成本,设计了基于嵌入式实时操作系统RT-Thread的液压支架监控分站。该分站通过CAN总线将综采工作面液压支架的工作数据上传到主站并接收主站下达的指令;此外,通过支架控制器可以实现对液压支架的远程控制。软件设计利用信号量和事件集进行线程间通信同步;同时采用多线程优先级抢占调度机制,实现任务的并发运行。实验证明,该分站具有精度高、可靠性强和实时响应等特点,达到工程实际应用需求。

Phase-field simulation of dendritic solidification using a full threaded tree with adaptive meshing

Simulation of the microstructure evolution during solidifi cation is greatly benefi cial to the control of solidifi cation microstructures. A phase-fi eld method based on the full threaded tree(FTT) for the simulation of casting solidifi cation microstructure was proposed in this paper, and the structure of the full threaded tree and the mesh refi nement method was discussed. During dendritic growth in solidifi cation, the mesh for simulation is adaptively refi ned at the liquid-solid interface, and coarsened in other areas. The numerical results of a threedimension dendrite growth indicate that the phase-fi eld method based on FTT is suitable for microstructure simulation. Most importantly, the FTT method can increase the spatial and temporal resolutions beyond the limits imposed by the available hardware compared with the conventional uniform mesh. At the simulation time of 0.03 s in this study, the computer memory used for computation is no more than 10 MB with the FTT method, while it is about 50 MB with the uniform mesh method. In addition, the proposed FTT method is more effi cient in computation time when compared with the uniform mesh method. It would take about 20 h for the uniform mesh method, while only 2 h for the FTT method for computation when the solidifi cation time is 0.17 s in this study.

Growth of threaded AlN whiskers by a physical vapor transport method

Threaded aluminum nitride （A1N） whiskers are grown by a physical vapor transport method in a radio-frequency induction heating furnace. The resultant whiskers are characterized by X-ray diffraction, Raman scattering, scanning electron microscopy, transmission electron microscopy and photoluminescence. The analysis shows that the whiskers are single-crystalline, wurtzite AIN. The threaded A1N whiskers are 0.5 μm^100 μm in diameter and several millimeters in length in the fiber direction, and have lots of tiny sawteeth on the surface. The morphology of this threaded A1N whisker is beneficial for bonding when the whisker is used in composite. The growth of the whiskers is dominated by the vapor-solid （VS） mechanism, and the particular morphology might result from an oscillating condition produced in the radio-frequency induction heating furnace.

Temperature field simulations during selective laser melting process based on fully threaded tree

Selective laser melting(SLM) is a promising technique for additive manufacturing. During SLM of metallic powder, the temperature field and thermal history are important to understand physical phenomena involved. The purpose of this study is to simulate the temperature field during the SLM process of a hollow cylinder shape part based on a fully threaded tree(FTT) technique, and to analyze the temperature variation with time in different regions of the part. A revised model for temperature field simulation in the SLM process was employed, which includes the transition of powder-to-dense sub-model and a moving volumetric Gaussian distribution heat source sub-model. The FTT technique is then adopted as an adaptive mesh strategy in the simulation. The simulation result shows that during the SLM process of cylinder part, the temperature of inner powder bed is obviously higher than external one. The temperature at the internal of the molten pool is also higher than external, which may lead to differences in microstructures and other properties between the two regions.

Sealing Reliability and Sensitivity Analysis for a Premium Threaded Connection Based on Kriging Model

In order to analyze the sealing performance of a new designed premium threaded connection,this paper studies the sealing reliability and sensitivity of the premium threaded connection at its most dangerous load condition based on Kriging model.The load condition of premium threaded connection in deep well is so complex that the most dangerous load point of premium threaded connection under the typical series loads is studied by finite element analysis(FEA) method firstly.Since the FEA of the premium threaded connection is too time-consuming,Kriging model which is accurate and efficient for multidimensional and highly nonlinear problems is built to calculate the sealing reliability of the premium threaded connection at the most dangerous load point.Finally,the sealing sensitivity analysis of the premium threaded connection is performed by the method of variance-based global sensitivity analysis.The work in this paper could contribute for the analysis and further improvement of the premium threaded connection.

Object detection of artifact threaded hole based on Faster R-CNN

In order to improve the accuracy of threaded hole object detection,combining a dual camera vision system with the Hough transform circle detection,we propose an object detection method of artifact threaded hole based on Faster region-ased convolutional neural network(Faster R-CNN).First,a dual camera image acquisition system is established.One industrial camera placed at a high position is responsible for collecting the whole image of the workpiece,and the suspected screw hole position on the workpiece can be preliminarily selected by Hough transform detection algorithm.Then,the other industrial camera is responsible for collecting the local images of the suspected screw holes that have been detected by Hough transform one by one.After that,ResNet50-based Faster R-CNN object detection model is trained on the self-built screw hole data set.Finally,the local image of the threaded hole is input into the trained Faster R-CNN object detection model for further identification and location.The experimental results show that the proposed method can effectively avoid small object detection of threaded holes,and compared with the method that only uses Hough transform or Faster RCNN object detection alone,it has high recognition and positioning accuracy.

STRENGTH DESIGN OF PREMIUM THREADED CASING CONNECTION

Using premium casing connections instead of API ones is one of the mosteffective technique to prevent casing failure. The factors contribute to the strength of premiumcasing connections are studied with FEA and full-scale test. The criterions are presented thatensure the connection's strength higher than the pipe. At the same time, the method is given todecrease the peak stress of the connection so as to improve its anticorruption property. At last,full-scale tests are done to test the strength of the connections designed with the methoddescribed, the results show that the connection's strength is higher than the pipe. This indicatedthat the method described is effective in designing premium casing connection.

Multi-threaded Fast Distance Field Computation Using Spatial Partition

This article describes three algorithms for distance field generation on triangulated model: brute force algorithm, single-threaded algorithm based on spatial partition and multi-threaded algorithm based on spatial partition. Spatial partition algorithm use equidistant network divide the bounding box into equal-sized cubes, calculates the maximum and minimum distances between the sample point and each of the small cubes,taking the minimum value from the maximum distance as the minimum distance from the sample point to the model named d1, comparing d1 with the distance from sample point to every little cube's minimum distance d2, if d1 <d2, the sample point's distance to all triangles inside this cube are greater than d1, skip this cube, otherwise, calculated the distance from the point to all the triangles intersect with the cube, then alternative d1 with the minimum value, circulate all small cubes intersect with the model. Comparing the calculation results, it can be seen that the algorithm about the multi-threaded distance field relative to the other two algorithms in computational speed is greatly improved especially for complex models.

Pull-out Behaviour of Axially Loaded Screwed-in Threaded Rods Embedded in CLT Elements: Experimental Study

Experimental investigation on the pull-out behaviour,including the withdrawal capacity,slip stiffness and inter-facial shear stress,of axially loaded screwed-in threaded rod embedded in cross laminated timber(CLT)was con-ducted.Specimens with varying embedment length and different number of threaded rods were tested in this study.To prevent premature splitting failure of timber,some specimens were reinforced in the direction perpen-dicular to the timber grain with self-tapping screws.Test results showed that the screwed-in threaded rod con-nections exhibited good pull-out behaviour with high withdrawal capacity and slip stiffness.Within a certain range,the withdrawal capacity increases considerably with the increase of embedment length,while the average interfacial shear stress shows the opposite tendency.The self-tapping screws played an important role on reducing the splitting of the timber and improving the withdrawal capacity and slip stiffness of the screwed-in threaded rod.Additionally,for the specimens with self-tapping screw reinforcements,the improvement of withdrawal capacity and stiffness when increasing the number of threaded rods are much more obvious than that of the speci-mens without the self-tapping screws,due to the change of failure modes.

Research on Anti-collision Algorithm of Short Distance Data communication based on Binary-Tree Disassembly

This paper puts forward adaptive anti collision algorithm based on two fork tree decomposition. New search algorithm built on the basis of binary-tree algorithm, using the uniqueness of the label EPC, to estimate the distribution of label by slot allocation, the huge and complicated two fork tree is decomposed into several simple binary-tree by search the collision slots for binary-tree, so, it can simplifies the search process. The algorithm fully considers4 important performance parameters of the reader paging times, transmission delay, energy consumption and throughput label, the simulation results show that, the improved anti-collision algorithm is obviously improved performance than other two fork tree algorithm, it is more suitable for RFID anti-collision protocols.

Dynamically Translating Binary Code for Multi-Threaded Programs Using Shared Code Cache

mc211vm is a process-level ARM-to-x86 binary translator developed in our lab in the past several years. Currently, it is able to emulate singlethreaded programs. We extend mc211vm to emulate multi-threaded programs. Our main task is to reconstruct its architecture for multi-threaded programs. Register mapping, code cache management, and address mapping in mc2llvm have all been modified. In addition, to further speed up the emulation, we collect hot paths, aggressively optimize and generate code for them at run time. Additional threads are used to alleviate the overhead. Thus, when the same hot path is walked through again, the corresponding optimized native code will be executed instead. In our experiments, our system is 8.8X faster than QEMU （quick emulator） on average when emulating the specified benchmarks with 8 guest threads.

INFLUENCE OF THREAD PITCH ON LOAD DISTRIBUTION ON THREADED END OF PRESSURE CYLINDER

One of the design methods for closing the end of a pressure cylinder is to screw down a screw plug on the threaded end of the cylinder. In this case, there is the problem of stress concentration in the threaded end of the pressure cylinder. To solve the problem, it is necessary to know accurately the load distribution on the threaded end of the cylinder. To find the load distribution on the threaded end of the pressure cylinder engaged with the screw plug, the following experiments are carried out. Applying the tensile load between the screw plug and the pressure cylinder and regarding the situation above as equivalent to the situation in which the internal pressure is applied, the load distribution is measured with the strain gauge. The influence of thread pitch on the load distribution on the threaded end of the cylinder is presented and an optimum pitch for design is discussed.

基于RT-Thread的可信软件栈的设计和实现

针对基于Linux和TCG软件栈(Trusted computing group Software Stack,TSS)的复杂性问题,提出一种轻量级的可信软件栈。分析了TSS的基本结构与TSS在嵌入式系统的局限,总结出基于嵌入式系统的可信软件栈设计需求,设计出软件栈命令调用的机制和软件栈的结构。此外,分析了TSS密钥管理缓存算法,在flash中定义一块密钥槽空间,方便密钥管理中直接访问,阐述密钥生成的逻辑过程,实现面向嵌入式系统的可信软件系统。经实验验证,该软件栈可以结合RT-Thread实时系统实现基本的可信计算功能。

基于RT-Thread的卫星导航控制系统研究

随着制造业的发展,自动引导车被广泛应用于现代工业领域,由于作业环境复杂程度变高,对车辆控制系统硬件的稳定性、灵活性,软件系统的实时性、模块化程度有了更高要求。从自动引导车的需求出发,对导航控制系统的硬件及软件进行了设计,后针对路径规划与路径追踪模块,提出了一种路径规划与追踪控制方法,通过输入不同的横向误差与速度进行指定模糊规则,最终得到合适的预瞄距离,从而使车辆实现自适应预瞄距离的功能,提高车辆的自适应能力。试验结果证明了设计的可行性,为后续自动引导车的控制系统研究提供参考。

基于RT-thread的精确时间同步系统设计

分布式智能采集终端需要一致的时间基准,用于多种数据和事件的时间标记。为满足智能采集终端对高精度时间同步的需求,选择IEEE 1588精确时间同步协议实现时间同步;设计基于纯国产32 bit双核微控制器HPM6750和以太网收发器RTL8211FS(I)-VS的精确时间同步系统,选用国产开源嵌入式实时操作系统RT-thread操作系统,实现在物理层获取时间戳来运行IEEE 1588协议;构建测试平台对该时间同步系统进行主从时钟同步精度测试。测试结果表明,设计在物理层获取时间戳时达到的时间同步精度在±250 ns以内,与在数据链路层获取时间戳时达到±10μs的时间同步精度相比较,有效提高了时间同步精度,可广泛应用于对时间同步精度有较高要求的智能采集终端。

基于 RT-Thread 的玉米对行收获控制系统 研发与测试

为提高玉米机械化收获效率,减轻驾驶员劳动强度,研发玉米收获对行控制系统。该系统包括玉米边界行感知模块和对行控制模块,采用激光雷达获取玉米行点云数据,提出基于STM32处理器和RT-Thread实时操作系统的点云数据快速分析处理方法,实现玉米行边界点的提取,通过边界点计算得到横向偏差;设计系统通信拓扑架构,实现感知、处理、对行控制模块之间的高效通信。对该系统的性能开展田间试验验证,结果表明:收割机与玉米行实际边界线的平均横向偏差为0.06 m,最大横向偏差为0.126 m,满足玉米对行收获作业要求,为玉米对行收获提供一定的参考。