Development of an In-Situ Laser Machining System Using a Three-Dimensional Galvanometer Scanner

In this study, a three-dimensional (3D) in-situ laser machining system integrating laser measurement and machining was built using a 3D galvanometer scanner equipped with a side-axis industrial camera. A line structured light measurement model based on a galvanometer scanner was proposed to obtain the 3D information of the workpiece. A height calibration method was proposed to further ensure measurement accuracy, so as to achieve accurate laser focusing. In-situ machining software was developed to realize time-saving and labor-saving 3D laser processing. The feasibility and practicability of this in-situ laser machining system were verified using specific cases. In comparison with the conventional line structured light measurement method, the proposed methods do not require light plane calibration, and do not need additional motion axes for 3D reconstruction;thus they provide technical and cost advantages. The insitu laser machining system realizes a simple operation process by integrating measurement and machining,which greatly reduces labor and time costs.

Accuracy evaluation of a new three-dimensional reproduction method of edentulous dental casts, and wax occlusion rims with jaw relation

The article introduces a new method for three-dimensional reproduction of edentulous dental casts,and wax occlusion rims with jaw relation by using a commercial high-speed line laser scanner and reverse engineering software and evaluates the method’s accuracy in vitro.The method comprises three main steps：（i）acquisition of the three-dimensional stereolithography data of maxillary and mandibular edentulous dental casts and wax occlusion rims;（ii）acquisition of the three-dimensional stereolithography data of jaw relations;and（iii）registration of these data with the reverse engineering software and completing reconstruction.To evaluate the accuracy of this method,dental casts and wax occlusion rims of 10 edentulous patients were used.The lengths of eight lines between common anatomic landmarks were measured directly on the casts and occlusion rims by using a vernier caliper and on the three-dimensional computerized images by using the software measurement tool.The direct data were considered as the true values.The paired-samples t-test was used for statistical analysis.The mean differences between the direct and the computerized measurements were mostly less than 0.04 mm and were not significant（P.0.05）.Statistical significance among 10 patients was assessed using one-way analysis of variance（P,0.05）.The result showed that the 10 patients were considered statistically no significant.Therefore,accurate three-dimensional reproduction of the edentulous dental casts,wax occlusion rims,and jaw relations was achieved.The proposed method enables the visualization of occlusion from different views and would help to meet the demand for the computer-aided design of removable complete dentures.

Improved method for the feature extraction of laser scanner using genetic clustering

Feature extraction of range images provided by ranging sensor is a key issue of pattern recognition. To automatically extract the environmental feature sensed by a 2D ranging sensor laser scanner, an improved method based on genetic clustering VGA-clustering is presented. By integrating the spatial neighbouring information of range data into fuzzy clustering algorithm, a weighted fuzzy clustering algorithm （WFCA） instead of standard clustering algorithm is introduced to realize feature extraction of laser scanner. Aimed at the unknown clustering number in advance, several validation index functions are used to estimate the validity of different clustering algorithms and one validation index is selected as the fitness function of genetic algorithm so as to determine the accurate clustering number automatically. At the same time, an improved genetic algorithm IVGA on the basis of VGA is proposed to solve the local optimum of clustering algorithm, which is implemented by increasing the population diversity and improving the genetic operators of elitist rule to enhance the local search capacity and to quicken the convergence speed. By the comparison with other algorithms, the effectiveness of the algorithm introduced is demonstrated.

A new approach to retrieve leaf normal distribution using terrestrial laser scanners

Leaf normal distribution is an important structural characteristic of the forest canopy. Although terrestrial laser scanners（TLS） have potential for estimating canopy structural parameters, distinguishing between leaves and nonphotosynthetic structures to retrieve the leaf normal has been challenging. We used here an approach to accurately retrieve the leaf normals of camphorwood（Cinnamomum camphora） using TLS point cloud data.First, nonphotosynthetic structures were filtered by using the curvature threshold of each point. Then, the point cloud data were segmented by a voxel method and clustered by a Gaussian mixture model in each voxel. Finally, the normal vector of each cluster was computed by principal component analysis to obtain the leaf normal distribution. We collected leaf inclination angles and estimated the distribution, which we compared with the retrieved leaf normal distribution. The correlation coefficient between measurements and obtained results was 0.96, indicating a good coincidence.

Processing of Laser Scanner Data and Extraction of Structure Lines Using Methods of the Image Processing

激光扫描数据提供了一种新的手段用于获取高精度的数字地形表面模型。原始的航空激光扫描数据表达的是一些非规则分布的“点云” ,这些非规则分布的点需要进行有效的事后处理。这种事后处理有 2个目的 :一是将那些分布在地表面上的点 (即地面点 )与分布在非地表面上的点 (譬如树木、房屋或汽车上的点 ,即非地面点 )进行有效的分离 ;二是从分离后的地面点中提取结构线 ,用于建立高精度的数字地面模型。作者发展了一系列的基于数字形态学理论和稳健参数估计理论的方法用于分离和探测地面点。这里所介绍和开发的提取结构线的算法建立在数字图像处理和表面曲率理论的基础上。这些算法同样可以扩展地用于其他领域。所介绍的基于数字图像处理理论处理原始的航空激光扫瞄数据和提取结构线的方法取得了很好的结果。

Weldability evaluation and tensile strength estimation model for aluminum alloy lap joint welding using hybrid system with laser and scanner head

Aluminum welding using a hybrid system with a laser and scanner welding head was performed under various welding conditions to verify the feasibility of applying an aluminum alloy to a car body.The experimental material was 5J32 aluminum alloy,and the laser power,welding speed,and laser incidence angle were used as the control variables.The weld bead shape and the tensile shear strength were evaluated in order to understand the aluminum lap joint weld characteristics.Analysis of variance (ANOVA) was conducted to identify the effect of the process variables on the tensile shear strength.Tensile strength estimation models using three different regression models were also suggested.The input variables were the laser power,welding speed,and laser incidence angle,and the output was the tensile shear strength.Among the models,the second-order polynomial estimation model had the best estimation performance,and the average error rate of this model was 0.058.

Flexible Calibration Method for 3D Laser Scanner System

In this paper, a flexible high-precision calibration method suitable for industrial field was proposed. The complexity of the coordinate transformation was simplified by choosing the camera coordinate system as the unified reference coordinate system. A flexible planar calibration pattern was introduced to the calibration process, which can be arbitrarily placed and from which the known feature points can be extracted to construct other unknown feature points. With the known intrinsic parameters, the laser projector plane equation was fitted by the multi-noncollinear points, which were acquired through the principle of triangulation and the projective invariance of cross ratio. With this method, the strict alignment and multiple times of coordinate transformation can be avoided. Experimental results showed that the arithmetic mean of the root mean square(RMS) error of distance was 0.000 7 mm.

A Laser Line Scanner Based Hole Position Correction Mechanism for Automatic Drilling and Riveting in Aircraft Assembly

The low-stiffness of aircraft skins may results in the differences between aircraft actual parts and their theoretical models,which will consequently affect the accuracy of automatic drilling and riveting in aircraft assembly.In this paper,a novel approach of hole position correction using laser line scanner(LLS)is proposed to assign a single row of holes on the parts’surfaces.First,we adopt a space circle fitting method and the random sample consensus(RANSAC)to obtain the precise coordinates of center of the datum holes’coordinates.Second,LLS is calibrated by the laser tracker,and the relations between the LLS coordinate system and the tool coordinate system(TCS)can be calculated.Third,the kinematics model of the automatic riveting machine is established based on a two-point referencing strategy proposed in this paper.Thus,the positions of the holes to be drilled can be adjusted.Finally,the experimental results show that in TCS the measurement error of LLS is less than 0.1 mm,and the correction error of the hole position is less than 0.5 mm,which demonstrates the reliability of our method.

Usingvery long-range terrestriallaser scanner to analyze the temporal consistency of the snowpack distribution in a high mountain environment

This study demonstrated the usefulness of very long-range terrestrial laser scanning(TLS) for analysis of the spatial distribution of a snowpack, to distances up to 3000 m, one of the longest measurement range reported to date. Snow depth data were collected using a terrestrial laser scanner during 11 periods of snow accumulation and melting,over three snow seasons on a Pyrenean hillslopecharacterized by a large elevational gradient, steep slopes, and avalanche occurrence. The maximum and mean absolute snow depth error found was 0.5-0.6 and 0.2-0.3 m respectively, which may result problematic for areas with a shallow snowpack, but it is sufficiently accurate to determine snow distribution patterns in areas characterized by a thick snowpack. The results indicated that in most cases there was temporal consistency in the spatial distribution of thesnowpack, even in different years. The spatial patterns were particularly similar amongst thesurveys conducted during the period dominated by snow accumulation(generally until end of April), or amongst those conducted during the period dominated by melting processes(generally after mid of April or early May). Simple linear correlation analyses for the 11 survey dates, and the application of Random Forests analysis to two days representative of snow accumulation and melting periods indicated the importance of topography to the snow distribution. The results also highlight that elevation and the Topographic Position index(TPI) were the main variables explaining the snow distribution, especially during periods dominated by melting. The intra-and inter-annual spatial consistency of the snowpack distribution suggests that the geomorphological processes linked to presence/absence of snow cover act in a similar way in the long term, and that these spatial patternscan be easily identifiedthrough several years of adequate monitoring.

The Interventions of Pietro da Cortona in the Crypt of Santa Maria in Via Lata in Rome, Studied through a Morphometric Three-Dimensional Survey

Twenty years after the last archaeological researches and surveys, a new investigation has been carried out on the basement in the church of Santa Maria in Via Lata in Rome. The study has employed three-dimensional surveys with laser scanning methodology and has focused both on archaeological and architectural issues. Indeed, the present layout of the basement derives from a XVII century remodelling of early Christian and medieval spaces planned by Pietro da Cortona. The architect gave a unique setting and composition to the underground spaces, different in shapes and building materials, thanks to the refinement of his baroque language. Though he worked in small spaces with static problems connected to the foundations and to the loads of the church rising above, and with poor lighting and extreme dampness, Pietro da Cortona put skilfully together “modern” elements with ancient or historical pre-existences. The study focuses on Berrettini’s design process through a three-dimensional analysis with CAD systems, starting from the new XVII century fa?ade and from the articulated distribution of routes that led to the intimate underground interiors. Metrical processing gave the possibility to improve the knowledge about room geometry and to confirm the interpretations put forward by major scholars such as Krautheimer and Cavazzi.

Applicability of an ultra-long-range terrestrial laser scanner to monitor the mass balance of Muz Taw Glacier,Sawir Mountains,China

Glacier mass balance is a key component of glacier monitoring programs. Information on the mass balance of Sawir Mountains is poor due to a dearth of in-situ measurements. This paper introduces the applicability of an ultra-long-range terrestrial laser scanner(TLS) to monitor the mass balance of Muz Taw Glacier, Sawir Mountains, China. The Riegl VZ?-6000 TLS is exceptionally well-suited for measuring snowy and icy terrain. Here, we use TLS to create repeated high spatiotemporal resolution DEMs, focusing on the annual mass balance(June 2, 2015 to July 25, 2016). According to TLS-derived high spatial resolution point clouds, the front variation(glacier retreat) of Muz Taw Glacier was 9.3 m. The mean geodetic elevation change was 4.55 m at the ablation area. By comparing with glaciological measurements, the glaciological elevation change of individual stakes and the TLS-derived geodetic elevation change of corresponding points matched closely, and the calculated balance was-3.864±0.378 m w.e.. This data indicates that TLS provides accurate results and is therefore suitable to monitor mass balance evolution of Muz Taw Glacier.

A voxel-based fine-scale 3D landscape pattern analysis using laser scanner point clouds

The landscape pattern metrics can quantitatively describe the characteristics of landscape pattern and are widely used in various fields of landscape ecology.Due to the lack of vertical information,2D landscape metrics cannot delineate the vertical characteristics of landscape pattern.Based on the point clouds,a high-resolution voxel model and several voxel-based 3D landscape metrics were constructed in this study and 3D metrics calculation results were compared with that of 2D metrics.The results showed that certain quantifying difference exists between 2D and 3D landscape metrics.For landscapes with different components and spatial configurations,significant difference was disclosed between 2D and 3D landscape metrics.3D metrics can better reflect the real spatial structure characteristics of the landscape than 2D metrics.

Imaging plate scanners calibration and the attenuation behavior of imaging plate signals

Based on previously reported work, we propose a new method for calibrating image plate(IP) scanners, offering greater flexibility and convenience, which can be extended to the calibration tasks of various scanner models. This method was applied to calibrate the sensitivity of a GE Typhoon FLA 7000 scanner. Additionally, we performed a calibration of the spontaneous signal attenuation behavior for BAS-MS, BAS-SR, and BAS-TR type IPs under the 20±1℃ environmental conditions, and observed significant signal carrier diffusion behavior in BAS-MS IP. The calibration results lay a foundation for further research on the interaction between ultra-short, ultra-intense lasers and matter.

ARRILASER与数字电影

激光是胶片记录的理想光源,激光产生高能量的单色光。ARRILASER的设计概念为:气体激光胶片记录仪的高质量图像和快速扫描+CRT胶片记录仪的耐用+合理的价格。基于其优异的质量、快速和合理的价格,ARRILASER将开创一个数字胶片记录的新局面。

RESEARCH ON LASER RANGE SCANNING AND ITS APPLICATION

In this paper the development of the technology of the laser scanning is summarized.The principles of laser range scanning are introduced.Based on the laser scanning technology and methods,which are investigated by the authors to survey deposit volume,a surveying system is developed and a practical application is performed.It is shown that the laser_scanning technology has obvious advantages such as measurement precision,automation and visualization of observed data in comparison with the traditional methods.As a result,labor intensity is relieved obviously and work efficiency is promoted.

Remote Laser Welding with High Power Fiber Lasers

The introduction of the high power fiber laser with brilliant beam quality has enabled the rapid development of remote laser welding (RLW). This paper presents a theoretical review of remote laser welding. As a promising technology, RLW offers increased flexibility, high operational speed, and reduced cycle time to process a wide range of workpieces. This study presents the typical characteristics of RLW with high power fiber lasers. It also investigates the influence of process parameters such as laser power, welding speed, shielding gas supply, beam inclination and focal position on the weld seam quality.

Confocal 3D Optical Intraoral Scanners and Comparison of Image Capturing Accuracy

Several capture techniques are used in intraoral optical scanners in the dental market,such as Triangulation(Cerec Omnicam,Dentsply Sirona),Activewave front sampling(3M ESPE)and confocal technology(iTero,Align).The accuracy of intraoral scanners is the most significant focal point for developers to research.This in-vitro study studied the accuracy of confocal scanners launched from 2015-2020(Trios 3,Trios 4,iTero Element;3Shape Trios A/S,Copenhagen,Denmark,and iTero Element2,and iTero Element5D;Align Technologies,San Jose,CA,USA).A 3D printing model modified from the American National Standard No.132 was scanned five times each scanner.Both Trios3 and Trios4 were scanned using regular scan mode(N)and high-resolution mode(HR).All scanning methods followed the recommendations from the manufacturers.Then the digital models were exported and saved as STL files.Various measurements were determined in the digital model from each scan using Rhinoceros 3D Software(Rhino,Robert McNeel&Associates for Windows,Washington DC,USA).Measurements from the 3D printed model were used as control.All data were recorded in Microsoft Excel and then transferred to SPSS.Descriptive statistics were recorded.Multiple comparisons of various measurements were made among the different scanners and with the control using One-way ANOVA and post hoc using Sheffe(p<0.01).The surface area in the X and Y axis ranged from 2–60 mm,while the depth(Z-axis)ranged from 2–8 mm.The Trios and iTero families showed similar accuracy.However,for the diagonal,the Trios series showed better results compared with the iTero series.Within the same brand,different versions showed no significant change regarding accuracy.

Novel adaptive laser scanning sensor for reverse engineering measurement

In this paper,a series of new techniques are used to optimize typical laser scanning sensor.The integrated prototype is compared with traditional approach to demonstrate the much improved performance.In the research and development,camera calibration is achieved by extracting characteristic points of the laser plane,so that the calibra- tion efficiency is improved significantly.With feedback control of its intensity,the laser is automatically adjusted for different material.A modified algorithm is presented to improve the accuracy of laser stripe extraction.The fusion of data extracted from left and right camera is completed with re-sampling technique.The scanner is integrated with a robot arm and some other machinery for on-line measurement and inspection,which provides a flexible measurement tool for reverse engineering.

Displacement field reconstruction in landslide physical modeling by using a terrain laser scanner e Part 2:Application and large strain/displacement and water effect analysis

Deformation analysis is fundamental in geotechnical modeling.Nevertheless,there is still a lack of an effective method to obtain the deformation field under various experimental conditions.In this study,we introduce a processebased physical modeling of a pileereinforced reservoir landslide and present an improved deformation analysis involving large strains and water effects.We collect multieperiod point clouds using a terrain laser scanner and reconstruct its deformation field through a point cloud processing workflow.The results show that this method can accurately describe the landslide surface deformation at any time and area by both scalar and vector fields.The deformation fields in different profiles of the physical model and different stages of the evolutionary process provide adequate and detailed landslide information.We analyze the large strain upstream of the pile caused by the pile installation and the consequent violent deformation during the evolutionary process.Furthermore,our method effectively overcomes the challenges of identifying targets commonly encountered in geotechnical modeling where water effects are considered and targets are polluted,which facilitates the deformation analysis at the wading area in a reservoir landslide.Eventually,combining subsurface deformation as well as numerical modeling,we comprehensively analyze the kinematics and failure mechanisms of this complicated object involving landslides and pile foundations as well as water effects.This method is of great significance for any geotechnical modeling concerning large-strain analysis and water effects.

Displacement field reconstruction in landslide physical modeling by using a terrain laser scanner e Part 1:Methodology,error analysis and validation

Laser scanning technology has been widely used in landslide aspects.However,the existing deformation analysis based on terrain laser scanners can only provide limited information,which is insufficient for understanding landslide kinematics and failure mechanisms.To overcome this limitation,this paper proposes an automated method for processing point clouds collected in landslide physical modeling.This method allows the acquisition of quantitative three-dimensional(3D)deformation field information.The results show the organized and spatially related point cloud segmentation in terms of spherical targets.The segmented point clouds can be fitted to determine the locations of all preset targets and their corresponding location changes.The proposed method has been validated based on theoretical analysis and numerical and physical tests,which indicates that it can batch-process massive data sets with high computational efficiency and good noise resistance.Compared to existing methods,this method shows a significant potential for understanding landslide kinematics and failure mechanisms and advancing the application of 3D laser scanning in geotechnical modeling.