Drilling-based measuring method for the c-φ parameter of rock and its field application

The technology of drilling tests makes it possible to obtain the strength parameter of rock accurately in situ. In this paper, a new rock cutting analysis model that considers the influence of the rock crushing zone(RCZ) is built. The formula for an ultimate cutting force is established based on the limit equilibrium principle. The relationship between digital drilling parameters(DDP) and the c-φ parameter(DDP-cφ formula, where c refers to the cohesion and φ refers to the internal friction angle) is derived, and the response of drilling parameters and cutting ratio to the strength parameters is analyzed. The drillingbased measuring method for the c-φ parameter of rock is constructed. The laboratory verification test is then completed, and the difference in results between the drilling test and the compression test is less than 6%. On this basis, in-situ rock drilling tests in a traffic tunnel and a coal mine roadway are carried out, and the strength parameters of the surrounding rock are effectively tested. The average difference ratio of the results is less than 11%, which verifies the effectiveness of the proposed method for obtaining the strength parameters based on digital drilling. This study provides methodological support for field testing of rock strength parameters.

Testing method of rock structural plane using digital drilling

The rock mass consists of rock blocks and structural planes,which can reduce its integrity and strength.Therefore,accurately obtaining the characteristics of the rock mass structural plane is a prerequisite for evaluating stability and designing supports in underground engineering.Currently,there are no effective testing methods for the characteristic parameters of the rock mass structural plane in underground engineering.The paper presents the digital drilling technology as a new testing method of rock mass structural planes.Flawed rock specimens with cracks of varying widths and angles were used to simulate the rock mass structural planes,and the multifunctional rock mass digital drilling test system was employed to carry out the digital drilling tests.The analysis focuses on the variation laws of drilling parameters,such as drilling pressure and drilling torque,affected by the characteristics of prefabricated cracks,and clarifies the degradation mechanism of rock equivalent compressive strength.Additionally,an identification model for the characteristic parameters of rock mass structural planes during drilling is established.The test results indicate that the average difference of the characteristics of prefabricated cracks identified by the equivalent compressive strength is 2.45and 0.82 mm,respectively.The identification model while drilling is verified to be correct due to the high identification accuracy.Based on this,a method for testing the characteristic parameters of the surrounding rock structural plane while drilling is proposed.The research offers a theoretical and methodological foundation for precise in situ identification of structural planes of the surrounding rock in underground engineering.

Evaluation of the oil and gas preservation conditions, source rocks, and hydrocarbongenerating potential of the Qiangtang Basin: New evidence from the scientific drilling project

The Qiangtang Basin of the Tibetan Plateau,located in the eastern Tethys tectonic domain,is the largest new marine petroliferous region for exploration in China.The scientific drilling project consisting primarily of well QK-1 and its supporting shallow boreholes for geological surveys(also referred to as the Project)completed in recent years contributes to a series of new discoveries and insights into the oil and gas preservation conditions and source rock evaluation of the Qiangtang Basin.These findings differ from previous views that the Qiangtang Basin has poor oil and gas preservation conditions and lacks high-quality source rocks.As revealed by well QK-1 and its supporting shallow boreholes in the Project,the Qiangtang Basin hosts two sets of high-quality regional seals,namely an anhydrite layer in the Quemo Co Formation and the gypsum-bearing mudstones in the Xiali Formation.Moreover,the Qiangtang Basin has favorable oil and gas preservation conditions,as verified by the comprehensive study of the sealing capacity of seals,basin structure,tectonic uplift,magmatic activity,and groundwater motion.Furthermore,the shallow boreholes have also revealed that the Qiangtang Basin has high-quality hydrocarbon source rocks in the Upper Triassic Bagong Formation,which are thick and widely distributed according to the geological and geophysical data.In addition,the petroleum geological conditions,such as the type,abundance,and thermal evolution of organic matter,indicate that the Qiangtang Basin has great hydrocarbon-generating potential.

Rock mass structural recognition from drill monitoring technology in underground mining using discontinuity index and machine learning techniques

A procedure to recognize individual discontinuities in rock mass from measurement while drilling(MWD)technology is developed,using the binary pattern of structural rock characteristics obtained from in-hole images for calibration.Data from two underground operations with different drilling technology and different rock mass characteristics are considered,which generalizes the application of the methodology to different sites and ensures the full operational integration of MWD data analysis.Two approaches are followed for site-specific structural model building:a discontinuity index(DI)built from variations in MWD parameters,and a machine learning(ML)classifier as function of the drilling parameters and their variability.The prediction ability of the models is quantitatively assessed as the rate of recognition of discontinuities observed in borehole logs.Differences between the parameters involved in the models for each site,and differences in their weights,highlight the site-dependence of the resulting models.The ML approach offers better performance than the classical DI,with recognition rates in the range 89%to 96%.However,the simpler DI still yields fairly accurate results,with recognition rates 70%to 90%.These results validate the adaptive MWD-based methodology as an engineering solution to predict rock structural condition in underground mining operations.

Digital monitoring of rotary-percussive drilling with down-the-hole hammer for profiling weathered granitic ground

Rock and geotechnical engineering investigations involve drilling holes in ground with or without retrieving soil and rock samples to construct the subsurface ground profile.On the basis of an actual soil nailing drilling for a slope stability project in Hong Kong,this paper further develops the drilling process monitoring(DPM)method for digitally profiling the subsurface geomaterials of weathered granitic rocks using a compressed airflow driven percussive-rotary drilling machine with down-the-hole(DTH)hammer.Seven transducers are installed on the drilling machine and record the chuck displacement,DTH rotational speed,and five pressures from five compressed airflows in real-time series.The mechanism and operations of the drilling machine are elaborated in detail,which is essential for understanding and evaluating the drilling data.A MATLAB program is developed to automatically filter the recorded drilling data in time series and classify them into different drilling processes in sub-time series.These processes include penetration,push-in with or without rod,pull-back with or without rod,rod-tightening and rod-untightening.The drilling data are further reconstructed to plot the curve of drill-bit depth versus the net drilling time along each of the six drillholes.Each curve is found to contain multiple linear segments with a constant penetration rate,which implies a zone of homogenous geomaterial with different weathering grades.The effect from fluctuation of the applied pressures is evaluated quantitatively.Detailed analyses are presented for accurately assess and verify the underground profiling and strength in weathered granitic rock,which provided the basis of using DPM method to confidently assess drilling measurements to interpret the subsurface profile in real time.

An analytical model for estimating rock strength parameters from small-scale drilling data

The small-scale drilling technique can be a fast and reliable method to estimate rock strength parameters. It needs to link the operational drilling parameters and strength properties of rock. The parameters such as bit geometry, bit movement, contact frictions and crushed zone affect the estimated parameters.An analytical model considering operational drilling data and effective parameters can be used for these purposes. In this research, an analytical model was developed based on limit equilibrium of forces in a Tshaped drag bit considering the effective parameters such as bit geometry, crushed zone and contact frictions in drilling process. Based on the model, a method was used to estimate rock strength parameters such as cohesion, internal friction angle and uniaxial compressive strength of different rock types from operational drilling data. Some drilling tests were conducted by a portable and powerful drilling machine which was developed for this work. The obtained results for strength properties of different rock types from the drilling experiments based on the proposed model are in good agreement with the results of standard tests. Experimental results show that the contact friction between the cutting face and rock is close to that between bit end wearing face and rock due to the same bit material. In this case,the strength parameters, especially internal friction angle and cohesion, are estimated only by using a blunt bit drilling data and the bit bluntness does not affect the estimated results.

Rock Damage Structure of the South Longmen-Shan Fault in the 2008 M8 Wenchuan Earthquake Viewed with Fault-Zone Trapped Waves and Scientific Drilling

This article is to review results from scientific drilling and fault-zone trapped waves （FZTWs） at the south Longman-Shan fault （LSF） zone that ruptured in the 2008 May 12 M8 Wenchuan earthquake in Sichuan,China.Immediately after the mainshock,two Wenchuan Fault Scientific Drilling （WFSD） boreholes were drilled at WFSD-1 and WFSD-2 sites approximately 400 m and 1 km west of the surface rupture along the Yinxiu-Beichuan fault （YBF）,the middle fault strand of the south LSF zone.Two boreholes met the principal slip of Wenchuan earthquake along the YBF at depths of 589-m and 1230-m,respectively.The slip is accompanied with a 100-200-m-wide zone consisting of fault gouge,breccia,cataclasite and fractures.Close to WFSD-1 site,the nearly-vertical slip of ～4.3-m with a 190-m wide zone of highly fractured rocks restricted to the hanging wall of the YBF was found at the ground surface after the Wenchuan earthquake.A dense linear seismic array was deployed across the surface rupture at this venue to record FZTWs generated by aftershocks.Observations and 3-D finite-difference simulations of FZTWs recorded at this cross-fault array and network stations close to the YBF show a distinct low-velocity zone composed by severely damaged rocks along the south LSF at seismogenic depths.The zone is several hundred meters wide along the principal slip,within which seismic velocities are reduced by ～30-55％ from wall-rock velocities and with the maximum velocity reduction in the ～200-m-wide rupture core zone at shallow depth.The FZTW-inferred geometry and physical properties of the south LSF rupture zone at shallow depth are in general consistent with the results from petrological and structural analyses of cores and well log at WFSD boreholes.We interpret this remarkable low-velocity zone as being a break-down zone during dynamic rupture in the 2008 M8 earthquake.We examined the FZTWS generated by similar earthquakes before and after the 2008 mainshock and observed that seismic velocities within fault core zone was reduced by ～10％ due to severe damage of fault rocks during the M8 mainshock.Scientific drilling and locations of aftershocks generating prominent FZTWs also indicate rupture bifurcation along the YBF and the Anxian-Guangxian fault （AGF）,two strands of the south LSF at shallow depth.A combination of seismic,petrologic and geologic study at the south LSF leads to further understand the relationship between the fault-zone structure and rupture dynamics,and the amplification of ground shaking strength along the low-velocity fault zone due to its waveguide effect.

Estimating rock properties using sound signal dominant frequencies during diamond core drilling operations

In many engineering applications such as mining,geotechnical and petroleum industries,drilling operation is widely used.The drilling operation produces sound by-product,which could be helpful for preliminary estimation of the rock properties.Nevertheless,determination of rock properties is very difficult by the conventional methods in terms of high accuracy,and thus it is expensive and timeconsuming.In this context,a new technique was developed based on the estimation of rock properties using dominant frequencies from sound pressure level generated during diamond core drilling operations.First,sound pressure level was recorded and sound signals of these sound frequencies were analyzed using fast Fourier transform (FFT).Rock drilling experiments were performed on five different types of rock samples using computer numerical control (CNC) drilling machine BMV 45 T20.Using simple linear regression analysis,mathematical equations were developed for various rock properties,i.e.uniaxial compressive strength,Brazilian tensile strength,density,and dominant frequencies of sound pressure level.The developed models can be utilized at early stage of design to predict rock properties.

Experimental Study of Rock Drill-ability Anisotropy by Acoustic Velocity

Rock drill-ability anisotropy has significant effects on directional drilling and deviation control. Its evaluation is an important but difficult research subject. Definitions of drill-ability anisotropy and acoustic anisotropy of rock are given in this paper. The acoustic velocities and the drill-ability parameters of several rock samples from the Engineering Center for Chinese Continemal Scientific Drilling （CCSD） are respectively measured with the device for testing the rock drill-ability and the ultrasonic testing system in laboratory, so that their drill-ability anisotropy and acoustic anisotropy are respectively calculated and discussed in detail by using the experimental data. On the basis of these experimental results and calculations, correlations between drill-ability anisotropy and acoustic anisotropy of the rock samples are illustrated through regression analyses. Thus, a mathematical model developed may be used to evaluate the rock drill- ability anisotropy with the acoustic logging or seismic data to a certain extent.

Development and application of turbodrills in hot dry rock drilling

The strata of hot dry rock(HDR) are usually igneous rocks with high temperature which are challenging for drilling activities. This paper deals with the key technology and research of turbodrills, introduced the application of turbodrills in HDR drilling at home and broad, and analyzed the field application cases. With the advancement such as low speed high torque turbodrill, reduction turbodrills, independent spindlesection and PDC bearings and so on, the application of turbodrills has widely expanded. The application of high-temperature turbodrills in Fenton Hill, HDR geothermal wells, high-temperature formation in Tahe oilfield all proved that turbodrills are the best downhole motors in deep high-temperature HDR drilling, thus they deserve further research and generalization.

Relationship between rock uniaxial compressive strength and digital core drilling parameters and its forecast method

The rock uniaxial compressive strength(UCS)is the basic parameter for support designs in underground engineering.In particular,the rock UCS should be obtained rapidly for underground engineering with complex geological conditions,such as soft rock,fracture areas,and high stress,to adjust the excavation and support plan and ensure construction safety.To solve the problem of obtaining real-time rock UCS at engineering sites,a rock UCS forecast idea is proposed using digital core drilling.The digital core drilling tests and uniaxial compression tests are performed based on the developed rock mass digital drilling system.The results indicate that the drilling parameters are highly responsive to the rock UCS.Based on the cutting and fracture characteristics of the rock digital core drilling,the mechanical analysis of rock cutting provides the digital core drilling strength,and a quantitative relationship model(CDP-UCS model)for the digital core drilling parameters and rock UCS is established.Thus,the digital core drilling-based rock UCS forecast method is proposed to provide a theoretical basis for continuous and quick testing of the surrounding rock UCS.

Finite element analysis of thermal residual stresses at cemented carbide rock drill buttons with cobalt-gradient structure

The aim of this study is to apply the concept of functionally graded materials(FGMs) to cemented carbides and to develop high-performance rock drill buttons. Cobalt-gradient structure was introduced to the surface zone of the buttons by carburizing process. Finite element method and XRD measurement were used to decide the distribution of thermal residual stress. Constitutive parameters were determined by constraint factor. Numerical results show that residual stresses of gradient buttons mainly concentrate in cobalt-gradient zone. There is compressive stress in the surface zone and tensile stress in the cobalt-rich zone. The maximum value of surface compressive stress is 180 MPa for WC-6Co cemented carbides. And the numerical results agree with the results of XRD measurement.

Prediction of rotary drilling penetration rate in iron ore oxides using rock engineering system

Prediction of the drilling penetration rate is one of the important parameters in mining operations. This parameter has a direct impact on the mine planning and cost of mining operations. Generally, effective parameters on the penetration rate is divided into two classes: rock mass properties and specifications of the machine. The chemical components of intact rock have a direct effect in determining rock mechanical properties. Theses parameters usually have not been investigated in any research on the rock drillability. In this study, physical and mechanical properties of iron ore were studied based on the amount of magnetite percent. According to the results of the tests, the effective parameters on the penetration rate of the rotary drilling machines were divided into three classes: specifications of the machines, rock mass properties and chemical component of intact rock. Then, the rock drillability was studied using rock engineering systems. The results showed that feed, rotation, rock mass index and iron oxide percent have important effect on penetration rate. Then a quadratic equation with 0.896 determination coefficient has been obtained. Also, the results showed that chemical components can be described as new parameters in rotary drill penetration rate.

A NEW METHOD FOR CLASSIFICATION OF ROCK DRILLABILITY

A New method of rock drillability classification for impregnated diamond drilling is recommended. The essence of the method is comparing the area of the slots cut respectively on a standard synthetic rock sample and the rock sample being classified by one diamond saw to determine the rock drillability in diamond core drilling. This method has the advantages of good in simulation and stable in comparison standard.

Measurement-while-drilling technique and its scope in design and prediction of rock blasting

With rampant growth and improvements in drilling technology,drilling of blast holes should no longer be viewed as an arduous sub-process in any mining or excavation process.Instead,it must be viewed as an important opportunity to quickly and accurately measure the geo-mechanical features of the rock mass on-site,much in advance of the downstream operations.It is well established that even the slightest variation in lithology,ground conditions,blast designs vis-à-vis geologic features and explosives performance,results in drastic changes in fragmentation results.Keeping in mind the importance of state-of-the-art measurement-while-drilling(MWD) technique,the current paper focuses on integrating this technique with the blasting operation in order to enhance the blasting designs and results.The paper presents a preliminary understanding of various blasting models,blastability and other related concepts,to review the state-of-the-art advancements and researches done in this area.In light of this,the paper highlights the future needs and implications on drill monitoring systems for improved information to enhance the blasting results.

Micro-macro fracture mechanism of heterogeneous granite in percussive drilling

The conventional rotary rock breaking method faces a technical bottleneck in improving the rate of penetration(ROP)in deep hard formations.Percussive drilling is the most potential approach to increase rock-breaking efficiency and ROP.However,the rock-breaking mechanism of percussive drilling is still unclear enough,especially the micro-fracture mechanism of rock under confining pressure(under lateral pressure and hydraulic pressure).In this paper,the impact rock breaking experiments by four kinds of Polycrystalline Diamond Compact(PDC)cutters are carried out using a drop-weight impact testing machine and an acoustic emission(AE)recording system,the influence of parameters such as cutter shape,rake angle,and impact energy on rock-breaking are systematically analyzed.This study includes a numerical simulation to examine the process of crack initiation,propagation,and cuttings formation during the impact process with the consideration of confining pressure.The results show the conicalshaped cutter is the most aggressive with high breaking efficiency.The penetration depth of the cutter is mainly influenced by the impact energy and cutter shape than the rake angle of the cutter.There exists critical impact energy makes the rock breaking efficiency the highest.The critical impact energy is about 40 J when using the conical-shaped cutter with a rake angle of 15°.The rock mainly failed in tensile mode,and the inter-grain crack is the main crack.Hydraulic pressure can inhibit the formation of horizontal cracks,while lateral pressure can inhibit the formation of vertical cracks and reduce the proportion of tensile cracks.The research results can provide some reference and basis for improving the rock-breaking efficiency in deep hard formations.

A novel experimental system for performance evaluation of water powered percussive rock drill

A set of water powered excavation test system was developed for the comprehensive performance testing and evaluation of water powered percussive rock drill indoors. The whole system contains hydraulic power section, electronic control system, test and data acquisition system, and assistant devices, such as guideway and drilling bench. Parameters of the water powered percussive rock drill can be obtained by analyzing testing data, which contain impact energy, front and back cavity pressure, pressure and flow in each working part, drilling velocity, frequency and energy efficiency etc. The system is applied to test the self-designed water powered percussive rock drill SYYG65. The parameters of water powered percussive rock drill with impact pressure of about 8.9 MPa are 58.93 J for impact energy, and 8.97% for energy efficiency, which prove the effectiveness of system.

Tooth arrangement design of retractable DTH hammer bit used for drilling while casing

Down-the-hole(DTH)hammer with casing while drilling(CWD)is a technology that has been proven to be able to alleviate many of the problems faced by complex formations.However,the drill bit is suffered from rapid wear,low drilling efficiency,and high energy consumption due to the unreasonable tooth arrangement and impact energy selection in drilling process,which affect the application effect of this technology.ABAQUS software was used for numerical simulation of rock breaking behavior under impact load with the single,three,and five teeth arrangement drill bit respectively,to improve the application effect and solve the aforementioned technical problems.Based on the calculated parameters of tooth arrangement,we designed a novel drill bit for hard rocks and provided a theoretical basis for the tooth arrangement of largediameter drill bits.

Experimental study on large diameter drilling in hard rock annular coring

Based on analyzing method of large diameter hard rock drilling at home and abroad, the authors proposed a set of drilling of large diameter hard rock annular coring in low energy consumption, low cost and high efficiency. The prototype of drilling tools was designed and was made. The experimental result of the prototype indicates that this plan and technology are feasible and reach the anticipated object of design. A set of drilling tools has been offered for the constructs of large diameter hard rock coring.

Processing of diamond enhanced cemented tungsten carbide insert for rock drilling

This paper introduced the structure, component and sintering procedure of the Diamond/WC-Co composite insert fabricated by high pressure and high temperature (HPHT) method as well as by hot pressing method. In HPHT method, to avoid breakage and delamination of the diamond layer, two transition layers were added between the most outer diamond layer and the WC-Co body. The transition layers compensate for differences in thermal expansion coefficient and elastic modulus of diamond layer and WC-Co substrate. Thus reduces the residual stress induced by cooling the inserts from sintering temperature to room temperature. In hot pressing method, to decrease sintering temperature so as to protect diamond, an active sintering process which achieved by adding nickel and phosphorus into the starting mixed powder is adopted. To increase the toughness of the inserts to resist breakage, proper amount of rare earth compound, LaNi5 and CeO2, are added into the original mixed powder, too. Laboratory tests indicated that both of the diamond enhanced inserts fabricated by HPHT method and by hot pressing method have relatively high hardness and impact toughness, while their wear resistance is about hundreds of times greater than that of conventional cemented tungsten carbide inserts. The results of field drilling test indicated that the diamond enhanced inserts can meet the demands of rotary percussion drilling.