The Impact Study of Three-axis Servo System Interference Torque based on Virtual Prototype

The three-axis servo system with the core of gyro stabilization is the foundation to realize its function, and a key technology of the seeker devolopment. In order to reduce the costs, improve the efficiency of research and devolopment, a new method that instead of physical prototype by virtual prototype was proposed. Adams and MATLAB/simulink are used to establish the mechanical dynamics model and controller model of the three-axis servo system. The simulation data which was processed and analyzed is compared with test data, to determine the control parameters of the virtual prototype and improve the accuracy of the model, and test the multiple condition simulation,which can provide a reference for practical production.The simulation results verify the feasibility of the models.

Adaptive Robust Servo Control for Vertical Electric Stabilization System of Tank and Experimental Validation

A tracking stability control problem for the vertical electric stabilization system of moving tank based on adaptive robust servo control is addressed.This paper mainly focuses on two types of possibly fast timevarying but bounded uncertainty within the vertical electric stabilization system:model parameter uncertainty and uncertain nonlinearity.First,the vertical electric stabilization system is constructed as an uncertain nonlinear dynamic system that can reflect the practical mechanics transfer process of the system.Second,the dynamical equation in the form of state space is established by designing the angular tracking error.Third,the comprehensive parameter of system uncertainty is designed to estimate the most conservative effects of uncertainty.Finally,an adaptive robust servo control which can effectively handle the combined effects of complex nonlinearity and uncertainty is proposed.The feasibility of the proposed control strategy under the practical physical condition is validated through the tests on the experimental platform.This paper pioneers the introduction of the internal nonlinearity and uncertainty of the vertical electric stabilization system into the settlement of the tracking stability control problem,and validates the advanced servo control strategy through experiment for the first time.

Research and Application of"Soft"Devices for Realizing Servo Amplification

This article analyzes and discusses the working principle and problems encountered by various servo amplification devices used in the on-site continuous adjustment system,analyzes and discusses the application of the servo mechanism,and analyzes the mechanism of the servo device's implementation of the"positioning"func-tion on the control device.Intended to guide the continuous adjustment process in controlling the function/accuracy of actuator equipment and application debugging,ensuring the safe and stable operation of production equipment and facilities.

Underactuated spacecraft angular velocity stabilization and three-axis attitude stabilization using two single gimbal control moment gyros

Angular velocity stabilization control and attitude stabilization control for an underactuated spacecraft using only two single gimbal control moment gyros （SGCMGs） as actuators is investigated. First of all, the dynamic model of the underactuated spacecraft is established and the singularity of different configurations with the two SGCMGs is analyzed. Under the assumption that the gimbal axes of the two SGCMGs are installed in any direction, and that the total system angular momentum is not zero, a state feedback control law via Lyapunov method is designed to globally asymptotically stabilize the angular velocity of spacecraft. Under the assumption that the gimbal axes of the two SGCMGs are coaxially installed along anyone of the three principal axes of spacecraft inertia, and that the total system angular momentum is zero, a discontinuous state feedback control law is designed to stabilize three-axis attitude of spacecraft with respect to the inertial frame. Furthermore, the singularity escape of SGCMGs for the above two control problems is also studied. Simulation results demonstrate the validity of the control laws.

A Three-Axis Robot Using a Remote Network Control System

For the petroleum industry, to reduce the risk of a gas explosion in dangerous working areas, the use of explosion-proof equipment such as air-driven devices which are free from explosions becomes essential. Moreover, for the purpose of saving manpower, a remote operation using a robot via a visual monitoring system and a network is used. However, to overcome the drawback of costly manpower and to improve safety in explosion-prone zones, a three-axis robot using a remote network control system is proposed. In this paper, the three-axis robot can be monitored online via the USB protocol. Furthermore, it also can be remotely manipulated via the TCP/IP protocol by clicking the command of the VB interface on the client pc. Consequently, the remote-control three-axis robot can not only work for people in severe and dangerous circumstances but also can reduce the cost of manpower.

IMPROVED QUANTITATIVE FEEDBACK THEORY TECHNIQUE AND APPLICATION TO THREE-AXIS HYDRAULIC SIMULATOR

In order to meet tracking performance index of three-axis hydraulic simulator, based on classical quantitative feedback theory （QFT）, an improved QFT technique is used to synthesize controller of low gain and bandwidth. By choosing a special nominal plant, the improved method assigns relative magnitude and phase tracking error between system uncertainty and nominal control plant. Relative tracking error induced by system uncertainty is transformed into sensitivity problem and relative tracking error induced by nominal plant forms into a region on Nichols chart. The two constraints further form into a combined bound which is fit for magnitude and phase loop shaping. Because of leaving out pre-filter of classical QFT controller structure, tracking performance is enhanced greatly. Furthermore, a cascaded two-loop control strategy is proposed to heighten control effect. The improved technique＇s efficacy is validated by simulation and experiment results.

Backstepping Sliding Mode Control Based on Extended State Observer for Hydraulic Servo System

Hydraulic servo system plays an important role in industrial fields due to the advantages of high response,small size-to-power ratio and large driving force.However,inherent nonlinear behaviors and modeling uncertainties are the main obstacles for hydraulic servo system to achieve high tracking perfor-mance.To deal with these difficulties,this paper presents a backstepping sliding mode controller to improve the dynamic tracking performance and anti-interfer-ence ability.For this purpose,the nonlinear dynamic model is firstly established,where the nonlinear behaviors and modeling uncertainties are lumped as one term.Then,the extended state observer is introduced to estimate the lumped distur-bance.The system stability is proved by using the Lyapunov stability theorem.Finally,comparative simulation and experimental are conducted on a hydraulic servo system platform to verify the efficiency of the proposed control scheme.

Misalignment Angle Calculation Accuracy Analysis of Three-Axis Stabilized Geostationary Satellite

The most challenging problem of navigation in three-axis stabilized geostationary satellite is accurate calculation of misalignment angles, deduced by orbit measurement error, attitude measurement error, thermal elastic deformation, time synchronization error, and so on. Before the satellite is launched, the misalignment model must be established and validated. But there were no observation data, which is a non-negligible risk of yielding the greatest returns on investment. On the basis of misalignment modeling using landmarks and stars, which is not available between different organizations and is developed by ourselves, experimental data are constructed to validate the navigation processing flow as well as misalignment calculation accuracy. In the condition of using landmarks, the maximum misalignment calculation errors of roll, pitch, and yaw axis are 2, 2, and 104 micro radians, respectively, without considering the accuracy of image edge detection. While in the condition of using stars, the maximum errors of roll, pitch, and yaw axis are 1, 1, and 3 micro radians, respectively, without considering the accuracy of star center extraction. Results are rather encouraging, which pave the way for high-accuracy image navigation of three-axis stabilized geostationary satellite. The misalignment modeling as well as calculation method has been used in the new generation of geostationary meteorological satellite in China, FY-4 series, the first satellite of which was launched at the end of 2016.

Output feedback control and parameters influence analysis of active suspension electro-hydraulic servo actuator

The hydraulic servo actuator of heavy vehicle active suspension is investigated to clarify the correlation between system parameters and the control characteristics of active suspension hydraulic servo system.Accordingly, a nonlinear physical model of electro-hydraulic servo active suspension system is built.Compared with the conventional nonlinear modeling, the model in this study considers the asymmetry of working areas caused by single rod hydraulic cylinder in the suspension system.In accordance with the model, a nonlinear output feedback controller based on backstepping is designed, and the effectiveness of the controller is proved based on the experimental platform.The dynamic response curve of the electro-hydraulic servo control system under the change of parameters is generated based on the simulation model.The sensitivity of electro-hydraulic servo control performance to the change of system physical parameters is investigated, and two evaluation indexes are proposed to quantify and compare the effect of all physical parameter changes on position control system.As revealed by the results, the position control characteristics of suspension actuator are more sensitive to the changes of flow gain of the servo valve, system supply oil pressure and effective working areas of cylinder, and the two evaluation indexes are over 10 times higher than other physical parameters.

基于刚度可调的气动位置伺服系统摩擦补偿控制

气动伺服系统的低刚度、低气源压强、流量易饱和等特性,导致系统在工作过程中能量耗散较大,系统易受摩擦影响,且补偿效果不明显。尤其是当系统的运动方向改变时,会产生明显的“平顶现象”,严重影响气动伺服系统的跟踪精度。采用负载口独立控制结构,消除因两腔耦合而导致的能量耗散,使系统流量特性尽可能地位于线性区间;针对气动系统中存在的摩擦中部分参数不确定,以及外界干扰、动态负载的不确定性,设计非线性自适应鲁棒控制方法;将系统的刚度调节与自适应鲁棒控制进行协同控制,提高气动位置伺服系统的动态性能。仿真和实验结果均表明:具有刚度调节的自适应鲁棒控制能够明显降低系统能量耗散,提高系统位置跟踪精度,有效改善摩擦引起的“平顶现象”。

Pure Digital Control for the Outer Axis of a Three-Axis Flight Simulation Table

In this paper, a pure digital control method for the outer axis of a three-axis flight simulation table is worked out and a state observer is used to obtain the acceleration signal. The method is simple and easy to be emplayed, and especially suitable for the electrohydraulic (?)ervo-system with fast response. The simulation results show that the system given in this paper has optimal three-order system performance.

中国机器人伺服控制技术竞争力及提升路径

中国机器人核心技术竞争力与国际领先国家相比仍有很大的差距,迫切需要提升以伺服控制技术、减速机技术等为代表的机器人核心技术竞争力。文章采用专利信息数据从专利数量、专利质量、专利价值三个维度对中国机器人伺服控制领域的技术竞争力进行分析,并将其与美国、德国、韩国等领先国家进行比较,剖析中国机器人伺服控制技术发展过程中的优势与不足,最后从技术联合研发、聚焦关键技术、研发方向等方面提出了技术竞争力提升的路径。

水合物开采模拟超重力试验装置的研发及应用

天然气水合物是突破世界能源瓶颈的重要潜在能源,广泛分布于深海沉积物和陆域永冻土。水合物赋存在高压低温环境下,储层厚度达数十至百米,大尺度储层重力场显著影响其开采时的液气渗流、储层变形和传热过程,进而影响开采产气效率且可能诱发工程灾变。研发了一套能够在超重力场下模拟大尺度水合物储层长历时开采演变过程的离心模型试验装置,主要由高压釜系统、水合物制备模块、水压力控制模块、水合物开采模块、监测与响应模块组成。该装置能够在100g超重力下伺服调控高压釜内气液压力和温度环境,在模型尺度上有效再现水合物储层应力、温度和荷载条件。在系统介绍装置研发思路和技术特色的基础上,通过100g下水合物储层模型降压分解试验探析了原位等效重力场下储层不同深度处孔压演化规律及开采产气特性,再现了Nankai海槽原位试采产气速率峰值模式,为揭示水合物储层开采相变多相多场耦合机制和灾变防控提供了新的研究手段。

微小流量旋转直驱伺服阀传控特性分析与优化

针对无人机、战术弹、支线民航等小型飞行器航空发动机燃油计量系统与推力矢量系统微小流量的伺服控制需求,就旋转直驱伺服阀偏心球副传动接口与非全周节流阀口等关键结构进行了尺寸约束设计分析,并就节流阀口宽度、球副偏心距以及驱动电机转动惯量等重要参数进行了优化分析,给出了伺服阀结构设计的优化区间。在此基础上,研究提出了电机转角与电流双闭环控制方法,幅频响应实测结果与理论分析较为一致,200 Hz以上高频响应满足实际需求,且双闭环控制方法大幅降低了伺服阀响应超调并提升了稳定性。

基于深度神经网络的电液伺服泵控系统健康评估研究

电液伺服泵控系统具备功重比高、响应快等优点,在多领域得到广泛应用,但如何针对该系统开展更有效健康评估,进一步保障系统的安全性和可靠性成为必须面对的问题。按照明确原理、建立数学模型、建立仿真模型、仿真分析的思路针对健康评估方法开展研究,提出油液体积含气量、气隙磁密、泄漏系数3个健康评估指标并确定阈值,构建了LGA(LSTM-GRNN-ANN)深度神经网络健康评估方法并进行仿真分析,结果显示该方法准确率约为97.48%,比LSTM、GRNN健康评估方法具有更高的准确率,为继续深入开展电液伺服泵控系统健康评估的研究提供了理论支持。

软土地层临近地铁基坑施工影响控制研究

随着城市地铁沿线地下空间的持续开发,基坑施工对临近地铁变形影响控制越来越受到关注。以上海某邻近地铁的基坑工程为例,通过实测分析和数值计算的方法研究了基坑开挖和拆撑对临近隧道变形的影响,并对伺服系统控制临近隧道变形进行定量分析。结果表明:覆存于软土地层中的隧道对临近施工扰动非常敏感,尽管大区基坑与隧道间距超过2.5倍开挖深度,隧道变形仍超过了监护要求的控制值;大区地下结构施工时拆撑对隧道收敛变形影响超过开挖影响的50%;应力伺服支撑系统对控制临近隧道变形比较有效,适当的“负位移”可以对隧道变形产生有利效果。

含有柔性负载的电驱动系统建模与控制策略

为了抑制伺服电机启动和运行过程中产生的转速波动和振动,提出了一种基于极点配置的PI控制策略.首先,根据基尔霍夫电压定律和拉格朗日原理建立了伺服电机与柔性负载的整体动力学模型,并通过拉普拉斯变换计算系统的传递函数.其次,通过设计控制器的参数,分析了采用相同幅值的极点配置方法对控制效果的影响.最后,通过与传统的Z-N方法和无控制方法进行对比,验证了该极点配置方法的优势.通过数值仿真和实验研究,实现了对伺服电机启动和运行过程中产生的角度误差的控制,有效抑制了电机转速的波动,保证了系统的稳定性.

铝合金板冲压摩擦试验机开发与试验

针对铝合金板冲压成形对摩擦测试的需求,确定考虑加热条件下铝合金板材冲压摩擦伺服压力摩擦测试平台的总体设计方案,开发适用于铝合金板材成形的小载荷高精度多功能摩擦试验机系统。该系统由运动组件、加热系统及控制系统组成。运动组件实现上模具和夹头的运动支撑;加热系统实现模具与试件单独加热;在伺服控制模式下,结合外部力传感器和光栅尺,实现试件压力和模具间隙高精度高稳定性控制。实际应用检验该试验机对不同因素的区分度和重复性,并设计正交试验,探索不同因素对铝合金板材摩擦的影响。结果表明:试验机性能稳定,重复性好;影响摩擦系数因素的重要次序为:模具温度、压力、速度、润滑剂;温度越低,压力越大,速度越快,摩擦系数越小;同一种类型的润滑剂对摩擦系数的影响较小。随着压力的增大,摩擦系数减少的趋势越来越小,逐渐趋于平稳。

一种用于电液位置伺服系统控制的高阶滑模控制器的设计

这里提出了一种用于电液位置伺服系统控制的高阶滑模控制器的设计,以提高电液位置伺服系统的控制准确度。从电液伺服系统的构造出发,分析了其组成结果与工作过程。以外界输入电压为依据,求取了滑阀的动力学模型,通过液压缸两个子缸压力差值形成的负载压力,计算出了滑阀动态运动时产生的流量,并通过负载压力得出了负载的位移平衡方程,进而以滑阀位移、负载位移及输入电压等系统的状态参数,获取了电液伺服系统的动力学模型。引入超螺旋控制器和广义超螺旋控制器的一般表达形式,以输入电压误差及负载位移误差为依据,构造了系统的滑动面函数,并将滑动面函数的导师与超螺旋控制器相结合,构造了基于超螺旋控制器的滑模控制器,为了提高系统的收敛速度,在基于超螺旋控制器的滑模控制器的基础上,借助广义超螺旋控制器,构造了高阶滑模控制器,以对电液位置伺服系统进行控制。实验结果表明,所提算法不仅具有较好的响应速度,而且对电液位置伺服系统的控制准确度较高,在对目标轨迹跟踪时,所提方法比模糊干扰观测器方法的跟踪准确度提高了33.11%。说明所提方法对电液位置伺服系统具有较好的控制性能。

智能型弯箍机控制系统开发

针对传统弯箍机存在的加工精度低、用户定制响应能力弱、远程运维功能缺失等问题,提出利用伺服控制、PLC、人机交互以及云平台等技术设计并开发了一种智能型弯箍机电气控制系统。系统以PLC作为核心控制器,利用三相交流异步电动机完成剪切任务,伺服电机驱动完成送丝和折弯任务;同时,借助4G通信模块,实现了远程加工状态监控、设备远程预测性运维与实时报警等管控功能。系统中通过引入弯曲长度、角度的补偿系数,结合全闭环伺服控制,保证了箍筋成品的加工精度。