In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible ...In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible extrusion technology was put forward. The theory, optimization algorithm and technology for sand mold nearnet forming were studied. Experimental results show that the sand mold forming efficiency can be increased by 34%, and the molding sand can be reduced by 44%. The method for near-net forming of a sand mold with digital flexible extrusion technology can effectively promote the application of digital patternless casting technology in the mass production of castings and thus greatly improves the efficiency and automation of sand mold manufacturing.展开更多
Using a special coated sand as the material of the selected laser sintering (SLS), the authors test and investigate the strength change of the test samples in terms of different sintering parameters (scanning speed, l...Using a special coated sand as the material of the selected laser sintering (SLS), the authors test and investigate the strength change of the test samples in terms of different sintering parameters (scanning speed, laser power, sintering thickness, and so on). The characteristics of coated sand hardening by laser beam are analyzed. The sintered mold (or core) for given casting is poured with molten metal.展开更多
Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has bee...Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has been realized between met-als and ceramics on micro components,which become the first breakthrough within the PIM field. Combined with the prominent characteristics of high features/cost ratio,micro powder injection molding becomes a potential technique for large scale production of intricate and three-dimensional micro components or micro-structured components in microsystems technology (MST) field.展开更多
The design and fabrication method of magnetic field coils with high uniformity is essential for atomic magnetometers.In this paper,a novel design strategy for cylindrical uniform coils is first proposed,which combines...The design and fabrication method of magnetic field coils with high uniformity is essential for atomic magnetometers.In this paper,a novel design strategy for cylindrical uniform coils is first proposed,which combines the target-field method(TFM)with an optimized slime mold algorithm(SMA)to determine optimal structure parameters.Then,the realization method for the designed cylindrical coil by using the flexible printed circuit(FPC)technology is presented.Compared with traditional fabrication methods,this method has advantages in excellent flexibility and bending property,making the coils easier to be arranged in limited space.Moreover,the manufacturing process of the FPC technology via a specific cylindrical uniform magnetic field coil is discussed in detail,and the successfully realized coil is well tested in a verification system.By comparing the uniformity performance of the experimental coil with the simulation one,the effectiveness of the FPC technology in producing cylindrical coils has been well validated.展开更多
基金financially supported by the National Science Foundation for Distinguished Young Scholars of China(Grant No.51525503)
文摘In order to further improve the precision forming efficiency of a sand mold digital patternless casting and reduce the amount of sand mold cutting, a method for near-net forming of the sand mold with digital flexible extrusion technology was put forward. The theory, optimization algorithm and technology for sand mold nearnet forming were studied. Experimental results show that the sand mold forming efficiency can be increased by 34%, and the molding sand can be reduced by 44%. The method for near-net forming of a sand mold with digital flexible extrusion technology can effectively promote the application of digital patternless casting technology in the mass production of castings and thus greatly improves the efficiency and automation of sand mold manufacturing.
文摘Using a special coated sand as the material of the selected laser sintering (SLS), the authors test and investigate the strength change of the test samples in terms of different sintering parameters (scanning speed, laser power, sintering thickness, and so on). The characteristics of coated sand hardening by laser beam are analyzed. The sintered mold (or core) for given casting is poured with molten metal.
基金National Basic Research Program of China (Grant No. 2004CB719802)Hi-Tech Research and Development Program of China (Grant No. 2006AA03Z113)
文摘Micro powder injection molding (μPIM),a miniaturized variant of powder injection molding,has advantages of shape complexity,applicability to many materials and good mechanical properties. Co-injection molding has been realized between met-als and ceramics on micro components,which become the first breakthrough within the PIM field. Combined with the prominent characteristics of high features/cost ratio,micro powder injection molding becomes a potential technique for large scale production of intricate and three-dimensional micro components or micro-structured components in microsystems technology (MST) field.
基金Project supported by the National Natural Science Foundation of China(Grant No.62101004)the Opening Research Fund of Anhui Engineering Research Center of Vehicle Display Integrated Systems(Grant No.VDIS2023C05)+1 种基金the Opening Project of Key Laboratory of Electric Drive and Control of Anhui Province,China(Grant No.DQKJ202309)the Excellent Scientific Research and Innovation Teams of Anhui Province,China(Grant No.2022AH010059)。
文摘The design and fabrication method of magnetic field coils with high uniformity is essential for atomic magnetometers.In this paper,a novel design strategy for cylindrical uniform coils is first proposed,which combines the target-field method(TFM)with an optimized slime mold algorithm(SMA)to determine optimal structure parameters.Then,the realization method for the designed cylindrical coil by using the flexible printed circuit(FPC)technology is presented.Compared with traditional fabrication methods,this method has advantages in excellent flexibility and bending property,making the coils easier to be arranged in limited space.Moreover,the manufacturing process of the FPC technology via a specific cylindrical uniform magnetic field coil is discussed in detail,and the successfully realized coil is well tested in a verification system.By comparing the uniformity performance of the experimental coil with the simulation one,the effectiveness of the FPC technology in producing cylindrical coils has been well validated.
