Analysis of the Flow Field and Impact Force in High-Pressure Water Descaling

This study aims to improve the performances of the high-pressure water descaling technology used in steel hot rolling processes.In particular,a 2050 mm hot rolling line is considered,and the problem is investigated by means of a fluid–structure interaction(FSI)method by which the descaling effect produced by rolling coils with different section sizes is examined.Assuming a flat fan-shaped nozzle at the entrance of the R1R2 roughing mill,the outflow field characteristics and the velocity distribution curve on the strike line(at a target distance of 30–120 mm)are determined.It is found that the velocity in the center region of the water jet with different target distances is higher than that in the boundary region.As the target distance increases,the velocity of the water jet in the central region decreases.Through comparison with experimental results,it is shown that the simulation model can accurately predict the impact position of the high-pressure water on the impact plate,thereby providing a computational scheme that can be used to optimize the nozzle space layout and improve the slabs’descent effect for different rolling specifications.

NUMERICAL ANALYSIS ON THREE-DIMENSIONAL FLOW FIELD OF TURBINE IN TORQUE CONVERTER

Three-dimensional flow field of turbine in torque converter is simulated by numerical calculation in order to improve the performance of torque converter. Calculation model of a torque converter is presented based on the mixing-plane technology. In the calculation of flow field, the 3D N-S equations are separated by finite-volume method and solved by semi-implicit method for pressure-linked equations（SIMPLE）. Based on flow field calculation, the flow field of turbine is simulated. The velocity and pressure in the flow field of turbine are analyzed. The external performance of the torque converter is also calculated. Results of flow simulation show that there are secondary flow, off flow and velocity gradient in turbine passage. The validity of numerical simulation is verified by comparing the results of numerical simulation with experiment data.

CFD Analysis of Spiral Flow Fields in Proton Exchange Membrane Fuel Cells

Proton exchange membrane fuel cells(PEMFCs)are largely used in various applications because of their pollution-free products and high energy conversion efficiency.In order to improve the related design,in the present work a new spiral flow field with a bypass is proposed.The reaction gas enters the flow field in the central path and diffuses in two directions through the flow channel and the bypass.The bypasses are arranged incrementally.The number of bypasses and the cross-section size of the bypasses are varied parametrically while a single-cell model of the PEMFC is used.The influence of the concentration of liquid water and oxygen in the cell on the performance of different flow fields is determined by means of Computational fluid dynamics(COMSOL Multiphysics software).Results show that when the bypass number is 48 and its cross-sectional area is 0.5 mm^(2),the cell exhibits the best performances.

Knowledge flow analysis of knowledge co-production-based climate change adaptation for lowland rice farmers in Bulukumba Regency,Indonesia

To increase the resilience of farmers’livelihood systems,detailed knowledge of adaptation strategies for dealing with the impacts of climate change is required.Knowledge co-production approach is an adaptation strategy that is considered appropriate in the context of the increasing frequency of disasters caused by climate change.Previous research of knowledge co-production on climate change adaptation in Indonesia is insufficient,particularly at local level,so we examined the flow of climate change adaptation knowledge in the knowledge co-production process through climate field school(CFS)activities in this study.We interviewed 120 people living in Bulukumba Regency,South Sulawesi Province,Indonesia,involving 12 crowds including male and female farmers participated in CFS and not participated in CFS,local government officials,agriculture extension workers,agricultural traders,farmers’family members and neighbors,etc.In brief,the 12 groups of people mainly include two categories of people,i.e.,people involved in CFS activities and outside CFS.We applied descriptive method and Social network analysis(SNA)to determine how knowledge flow in the community network and which groups of actors are important for knowledge flow.The findings of this study reveal that participants in CFS activities convey the knowledge they acquired formally(i.e.,from TV,radio,government,etc.)and informally(i.e.,from market,friends,relatives,etc.)to other actors,especially to their families and neighbors.The results also show that the acquisition and sharing of knowledge facilitate the flow of climate change adaptation knowledge based on knowledge co-operation.In addition,the findings highlight the key role of actors in the knowledge transfer process,and key actors involved in disseminating information about climate change adaptation.To be specific,among all the actors,family member and neighbor of CFS actor are the most common actors in disseminating climate knowledge information and closest to other actors in the network;agricultural trader and family member of CFS actor collaborate most with other actors in the community network;and farmers participated in CFS,including those heads of farmer groups,agricultural extension workers,and local government officials are more willing to contact with other actors in the network.To facilitate the flow of knowledge on climate change adaptation,CFS activities should be conducted regularly and CFS models that fit the situation of farmers’vulnerability to climate change should be developed.

Flow Field Analysis of Submerged Horizontal Plate Type Breakwater

Submerged horizontal plate can be considered as a new concept breakwater. In order to reveal the wave elimination mechanism of this type breakwater, boundary element method is utilized to investigate the velocity field around plate carefully. The flow field analysis shows that the interaction between incident wave and reverse flow caused by submerged plate will lead to the formation of wave elimination area around both sides of the plate. The velocity magnitude of flow field has been reduced and this is the main reason of wave elimination.

Numerical analysis of external magnetic field for mitigating backward flow momentum in weld pool

The external magnetic field is applied to mitigating backward flow jet of molten metal in weld pool so that humping bead may be suppressed during high speed gas metal arc welding（GMAW）. Therefore, the external magnetic field distribution in workpiece is critical to understand the interaction mechanisms of the external magnetic field with molten metal flow. In this study, the steady state external magnetic field induced by excitation device is numerically analyzed by using the the finite element software ANSYS and the three dimensional static magnetic scalar method. The distribution of external transverse magnetic field By in workpiece and arc area is calculated, and the influence of excitation current and air-gap distance on the distribution of transverse magnetic field By has been discussed. The magnetic field distribution in workpiece is measured by using a Tesla-Meter and compared with the simulated result. It is found that both are in good agreement.

Analysis of the Flow Field Characteristics Associated with the Dynamic Rock Breaking Process Induced by a Multi-Hole Combined External Rotary Bit

The characteristics of the flow field associated with a multi-hole combined external rotary bit have been studied by means of numerical simulation in the framework of an RNG k-εturbulence model,and compared with the results of dedicated rock breaking drilling experiments.The numerical results show that the nozzle velocity and dynamic pressure of the nozzle decrease with an increase in the jet distance,and the axial velocity of the nozzle decays regularly with an increase in the dimensionless jet distance.Moreover,the axial velocity related to the nozzle with inclination angle 20°and 30°can produce a higher hole depth,while the radial velocity of the nozzle with 60°inclination can enlarge the hole diameter.The outcomes of the CFD simulations are consistent with the actual dynamic rock breaking and pore forming process,which lends credence to the present results and indicates that they could be used as a reference for the future optimization of systems based on the multi-hole combined external rotary bit technology.

Wind Field Flow Characteristics Analysis of T4-72 Type Centrifugal Fan

In order to explore the internal wind field flow characteristics of T4-72 type centrifugal fan, the three-dimensional model was established based on PRO/E software. Combined with computational fluid Dynamics Software Fluent 6.3, the standard model and SIMPLEC algorithm were used to simulate the wind field inside the fan. Analysis of the flow characteristics, velocity distributed and pressure distributed of the internal fluid model of the T4-72 centrifugal fan, combined with the theoretical formula to obtain the full pressure, power and efficiency performance parameters of the fan. The centrifugal fan performance curve is drawn. While compared with the experimental data, it is found that the internal flow disturbance is strong when the fan is running under low load condition and high load condition, which affects the performance of the fan and reduces the life of the fan. The numerical simulation results are consistent with the experimental results. The overall performance parameters of the fan are in good agreement, verifying the reliability of the simulation results;when the fan works between 1 - 1.4 times the rated flow rate, it can obtain a more stable flow field while maintaining higher efficiency, which provides a new idea for the optimization of the subsequent fan.

An analysis method of injection and production dynamic transient flow in a gas field storage facility

A dynamic transient flow analysis method considering complex factors such as the cyclic injection and production history in a gas field storage facility was established in view of the limitations of the existing methods for transient flow analysis and the characteristics of the injection-production operation of strongly heterogeneous gas reservoirs, and the corresponding theoretical charts were drawn. In addition, an injection-production dynamic transient flow analysis model named "three points and two stages" suitable for an underground gas storage(UGS) well with alternate working conditions was proposed. The "three points" refer to three time points during cyclic injection and production, namely, the starting point of gas injection for UGS construction, the beginning and ending points of the injection-production analysis stage;and the "two stages" refer to historical flow stage and injection-production analysis stage. The study shows that the dimensionless pseudo-pressure and dimensionless pseudo-pressure integral curves of UGS well flex downward in the early stage of the injection and production process, and the dimensionless pseudo-pressure integral derivative curve is convex during the gas production period and concave during the gas injection period, and the curves under different flow histories have atypical features. The new method present in this paper can analyze transient flow of UGS accurately. The application of this method to typical wells in Hutubi gas storage shows that the new method can fit the pressure history accurately, and obtain reliable parameters and results.

Middle or low water pressure direct spiral double helix converging nozzle structure optimization and flow field analysis

In order to solve the problem of using middle or low water pressure to form fine water mist,a new nozzle is proposed in fire rescue robot.Existing water mist nozzles are basically used for high pressure and in large size,complex structure and poor low pressure atomization effect in comparison with requirement of snake-like fire rescue robots.On the basis of comprehensive typical spray nozzles,a direct spiral double helix converging nozzle(DSDHCN) is proposed,which has the advantages of small volume,light weight,simple structure,and convenient installation.To make the spray nozzle have good performance,and meet the requirements of more efficient fire extinguishing,a numerical study is carried out to analyze the internal and external full flow field of nozzle.A gas-liquid two-phase flow is applied to simulate the external full flow field of nozzle with VOF model in fluent software.The simulation results show the real situation of water flow out of the atomization nozzle and the water jet trajectory.Some simulations about middle or low water pressure direct spiral double helix converging optimized nozzle have been done in 30 bar pressure.The simulation results show that the optimized nozzle structure not only makes the spray droplets have a good cone angle,but also have a sufficient axial velocity,which proves the structure rationality of the proposed optimized nozzle.

Optimization of heat transfer in the thermal Marangoni convective flow of a hybrid nanomaterial with sensitivity analysis

The heat transfer rate of the thermal Marangoni convective flow of a hybrid nanomaterial is optimized by using the response surface methodology(RSM).The thermal phenomenon is modeled in the presence of a variable inclined magnetic field,thermal radiation,and an exponential heat source.Experimentally estimated values of the thermal conductivity and viscosity of the hybrid nanomaterial are utilized in the calculation.The governing intricate nonlinear problem is treated numerically,and a parametric analysis is carried out by using graphical visualizations.A finite difference-based numerical scheme is utilized in conjunction with the 4-stage Lobatto IIIa formula to solve the nonlinear governing problem.The interactive effects of the pertinent parameters on the heat transfer rate are presented by plotting the response surfaces and the contours obtained from the RSM.The mono and hybrid nanomaterial flow fields are compared.The hybrid nanomaterial possesses enhanced thermal fields for nanoparticle volume fractions less than 2%.The irregular heat source and the thermal radiation enhance the temperature profiles.The high level of the thermal radiation and the low levels of the exponential heat source and the angle of inclination(of the magnetic field)lead to the optimized heat transfer rate(Nux=7.46275).

The Finite Element Analysis for Parallel-wire Capacitance Probe in Small Diameter Two-phase Flow Pipe

This paper presents a novel capacitance probe,i.e.,parallel-wire capacitance probe(PWCP),for two-phase flow measurement.Using finite element method(FEM),the sensitivity field of the PWCP is investigated and the optimum sensor geometry is determiend in term of the characterisitc parameters.Then,the response of PWCP for the oil-water stratified flow is calculated,and it is found the PWCP has better linearity and sensitivity to the variation of water-layer thickness,and is almost independant of the angle between the oil-water interface and the sensor electrode.Finally,the static experiment for oil-water stratified flow is carried out and the calibration method of liquid holdup is presented.

COUPLED SIMULATION OF 3D ELECTRO-MAGNETO-FLOW FIELD IN HALL-HEROULT CELLS USING FINITE ELEMENT METHOD

Two full 3D steady mathematical models are developed by finite element method （FEM） to calcalate coupled physics fields. the electro-magnetic model is built and solved first and so is the fluid motion model with the acquired electromagnetic force as source body forces in Navier-Stokes equations. Effects caused by the ferromagnetic shell, busbar system around, and open boundary problem as well as inside induced current were considered in terms of the magnetic field. Furthermore, a new modeling method is found to set up solid models and then mesh them entirely with so-called structuralized grids, namely hex-mesh. Examples of 75kA prebaked cell with two kinds of busbar arrangements are presented. Results agree with those disclosed in the literature and confirm that the coupled simulation is valid. It is also concluded that the usage of these models facilitates the consistent analysis of the electric field to magnetic field and then flow motion to the greater extent, local distributions of current density and magnetic flux density are very much dependent on the cell structure, the steel shell is a shield to reduce the magnetic field and flow pattern is two dimensional in the main body of the metal pad.

Influence of slug flow on flow fields in a gas–liquid cylindrical cyclone separator:A simulation study

A simulation method for slug flow based on the VOF multiphase flow model was implemented in ANSYS?Fluent via a user-defined function(UDF)and applied to the dissipation of liquid slugs in the inlet pipe of a gas–liquid cylindrical cyclone(GLCC)separator while varying the expanding diameter ratio and angle of inclination.The dissipation of liquid slug in inlet pipe is analyzed under different expanding diameter ratios and inclination angles.In the inlet pipe,it is found that increasing expanding diameter ratio and inclination angle can reduce the liquid slug stability and enhancing the effect of gravity,which is beneficial to slug flow dissipation.In the cylinder,increasing the expanding diameter ratio can significantly reduce the liquid carrying depth of the gas phase but result in a slightly increase of the gas content in the liquid phase space.Moreover,increasing the inclination angle results in a decrease in the carrying depth of liquid in the vapor phase,but enhances gas–liquid mixing and increases the gas-carrying depth in the liquid phase.Taking into consideration the dual effects of slug dissipation in the inlet pipe and carrying capacity of gas/liquid spaces in the cylinder,the optimal expanding diameter ratio and inclination angle values can be determined.

Simulation and Analysis of Fiber Motion in Condensing Zone of Compact Spinning with Lattice Apron

To get fiber motion in condensing zone of compact spinning,velocity of this area is achieved by simulation,and then a bead-elastic rod fiber model is established.Based on simulation and dynamic analysis on this zone,governing equations are constructed and Runge-Kutta approach is used.Lastly,trajectories of fibers are calculated by specially designed Matlab procedure according to the principles mentioned above.Results show that fiber motions at different initial positions are different;X-axis velocity component makes fibers gathering on sides of suction slot;Y-axis airflow gets fibers gradually close and then stick to the surface of lattice apron.Fiber motions also reflect that the compact spinning process in condensing zone can be divided into three parts:fast convergence zone,adjustment convergence zone,and steady convergence zone.

Flow field fusion simulation method based on model features and its application in CRDM

The control rod drive mechanism(CRDM)is an essential part of the control and safety protection system of pressurized water reactors.Current CRDM simulations are mostly performed collectively using a single method,ignoring the influence of multiple motion units and the differences in various features among them,which strongly affect the efficiency and accuracy of the simulations.In this study,we constructed a flow field fusion simulation method based on model features by combining key motion unit analysis and various simulation methods and then applied the method to the CRDM simulation process.CRDM performs motion unit decomposition through the structural hierarchy of function-movement-action method,and the key meta-actions are identified as the nodes in the flow field simulation.We established a fused feature-based multimethod simulation process and processed the simulation methods and data according to the features of the fluid domain space and the structural complexity to obtain the fusion simulation results.Compared to traditional simulation methods and real measurements,the simulation method provides advantages in terms of simulation efficiency and accuracy.

基于CFD-DEM的物料转运过程诱导风流场与产尘因素分析

为了揭示颗粒物料在皮带机转运过程中的粉尘运移规律问题,推导了含有水平初速度的颗粒物料转运过程中的诱导气流方程,并采用CFD-DEM耦合方法对转运过程中的颗粒分布与诱导风流场特性进行了研究,分析了颗粒物料的落料高度、质量流量和初速度对颗粒逸散与诱导气流的影响。结果表明:颗粒在弧形下落阶段速度逐渐提高,挤压碰撞阶段颗粒速度先降低后提高,最后趋于稳定,部分颗粒出现逸散现象;含尘气流在颗粒物料弧形下落阶段和挤压碰撞阶段扩散较为明显;诱导气流速度与颗粒物料质量流量和初始速度呈正比关系,颗粒物料质量流量与诱导气流速度呈幂函数关系,拟合曲线幂指数为0.6~0.74。

Re-Examining Field-Surveyed Variations in Elevation and Soil Properties with a 1-m Resolution LiDAR-Generated DEM

This article presents a 2017 LiDAR-DEM guided 1-m resolution examination of field-surveyed elevation and soil property variations (5 × 5 m spacings) conducted in 1977 across a hummocky New Brunswick field used for potato production. This examination revealed that the field incurred minor elevation differences likely due to upslope erosion as revealed through increasing Sand % and CF % with increasing elevation, and increasing Silt % along low-lying areas. Soil moisture, field capacity, permanent wilting and nitrate nitrogen (NO3-N) also increased at downslope locations. Directly as well as indirectly, soil pH, ammonium nitrogen (NH4-N), Caesium137 (Cs137) and Mehlich-3 extracted Ca, Mg, K, Fe, Mn, Cu, and Zn were likewise affected by topographic location. Factor analyzing these variables led to: 1) a Soil Loss Factor that captured 24% of the textural variations;2) a Soil-Cropping Factor accounting for 16% of the N, P, K, Ca, Mg, Mn variations;3) a Soil Organic Matter (SOM) Factor relating 9% of the in-field variations for SOM, Fe, Zn, Cu to via organo-metal complexation and low NO3-N retention. Many of the topographic variations increased or decreased with the metric DEM-projected depth-to-water index (DTW) index. This index was set to 0 along DEM-derived flow channels with minimum upslope flow-accumulation areas of 0.1, 0.25, 0.5, 1 or 4 ha. Among these, the DTW > 4 ha threshold was useful for reproducing the textural variations, while the DTW > 0.25 ha threshold assisted in capturing trends pertaining to moisture retention and elemental concentrations.

螺杆泵转速对油水旋流分离管流场特性的影响

旋流分离器在井下采油螺杆泵作用下会发生复杂的振动现象,对旋流分离器内部流场造成一定影响。为研究螺杆泵不同转速下旋流分离器内部流场的变化规律,以同井注采工艺中螺杆泵作用下的旋流分离管柱为研究对象,针对振动壁面旋流分离管柱结构及工作特点,基于计算流体动力学方法、计算固体力学方法以及流固耦合理论,建立流固耦合力学模型;利用流固耦合分析方法,对双螺杆泵转动条件下井下旋流分离管柱内速度场、油相分布、涡量及湍动能等流场特性进行分析。分析结果表明:随着螺杆泵转速升高,分离器内切向速度和轴向速度强度逐渐减弱,径向速度的不对称性逐渐加剧,转速的周期性变化还会造成径向速度场分布的偏移;螺杆泵不同转速下旋流分离器内部涡量分布不同,随着转速升高,溢流管以及锥段部分附近相关流场的涡旋明显增强;旋流器溢流口附近油相体积分数会随着螺杆泵转速的升高而减小;不同螺杆泵转动状态下,大颗粒油滴的分布不同。所得结果可为螺杆泵井下旋流分离同井注采系统的设计及螺杆泵的转速设定提供参考。

泵站进水系统三维水动力特性数值模拟研究

【目的】研究泵站进水系统结构对水泵进水流场的影响。【方法】基于Fluent平台,假定水流为不可压缩湍流流体,在满足连续方程和动量方程的基础上,引入RNGk-ε紊流模型,对改造前后泵站进水系统进行了数值模拟,采用适于稳态流场的收敛速度更快的SIMPLEC算法,利用有限体积法进行空间离散求解,分析了不同断面的流场流速、流速旋角及流线分布,对比分析了改造前后泵站进水系统的水动力指标。【结果】改造方案各水动力指标均小于改造前方案,进水池流速标准差减小了6%~64%,进水管进口流速标准差降低了41%~96%,平均流速旋角减小了60%~73%,流速旋角标准差降低了59%~72%,水流流态分布趋向均匀,水泵进水条件明显改善。【结论】改造后泵站进水系统流速分布较均匀,流态趋于平稳,对减轻泵站机组汽蚀破坏有重要意义。