Study on Development of Light Aluminum Step by Using Finite Element Analysis

In order to ensure the safe operation of the escalator,the step as a part of transporting passengers,the design will consider a high safety factor,which will increase the weight,the manufacturing cost,and the energy consumption of the steps band operation.Therefore,in order to reduce the weight and ensure the strength and stiffness of the step,through the optimization design,the number of reinforcing rib supports of the step tread plate and riser plate is increased,and the thickness of the step tread plate and riser plate is moderately reduced,so as to achieve the purpose of reducing the weight of the step and reducing the manufacturing cost and operating energy consumption.Through the finite element analysis and testing of the new type step design,Its strength and stiffness fully meet the requirements of GB 16899-2011 and EN 115-1:2017 standards,and the breaking force also meets the industry standards,so that the manufacturing and operating costs of the product can be reduced to improve the competitiveness of the product market.

Validation and application of three-dimensional discontinuous deformation analysis with tetrahedron finite element meshed block

In the last decade, three dimensional discontin- uous deformation analyses （3D DDA） has attracted more and more attention of researchers and geotechnical engineers worldwide. The original DDA formulation utilizes a linear displacement function to describe the block movement and deformation, which would cause block expansion under rigid body rotation and thus limit its capability to model block de- formation. In this paper, 3D DDA is coupled with tetrahe- dron finite elements to tackle these two problems. Tetrahe- dron is the simplest in the 3D domain and makes it easy to implement automatic discretization, even for complex topol- ogy shape. Furthermore, element faces will remain planar and element edges will remain straight after deformation for tetrahedron finite elements and polyhedral contact detection schemes can be used directly. The matrices of equilibrium equations for this coupled method are given in detail and an effective contact searching algorithm is suggested. Valida- tion is conducted by comparing the results of the proposed coupled method with that of physical model tests using one of the most common failure modes, i.e., wedge failure. Most of the failure modes predicted by the coupled method agree with the physical model results except for 4 cases out of the total 65 cases. Finally, a complex rockslide example demon- strates the robustness and versatility of the coupled method.

Evaluation value of three-dimensional finite element model analysis for bone mineral density and bone metabolism activity in patients with osteoporosis

Objective: To study the evaluation value of three-dimensional finite element model analysis for bone mineral density (BMD) and bone metabolism activity in patients with osteoporosis. Methods: A total of 218 patients who were diagnosed with osteoporosis in the hospital between February 2014 and January 2017 were collected as observation group, and 100 healthy volunteers who received physical examination in the hospital during the same period were selected as normal control group. The femoral head of the two groups was analyzed by three-dimensional finite element model, and the femoral head BMD levels and serum bone metabolism index contents were measured. Pearson test was used to evaluate the evaluation value of femoral head three-dimensional finite element model for osteoporosis. Results: The cancellous bone and cortical bone Von Mises stress value of observation group were lower than those of normal control group, and femoral neck BMD value of observation group was lower than that of normal control group;serum bone metabolism index BGP content was lower than that of normal control group while NBAP, TRACP-5b and CTX-1 contents were higher than those of normal control group. Pearson test showed that the cancellous bone and cortical bone Von Mises stress value of patients with osteoporosis were directly correlated with BMD value and bone metabolism index contents. Conclusion: The three-dimensional finite element model analysis resultsof patients with osteoporosis can objectively reflect the femoral headBMD value and bone metabolism activity, and is a reliable way to evaluate the risk of long-term fractures.

Importance of Three-Dimensional Piezoelectric Coupling Modeling in Quantitative Analysis of Piezoelectric Actuators

This paper demonstrates the importance of three-dimensional(3-D)piezoelectric coupling in the electromechanical behavior of piezoelectric devices using three-dimensional finite element analyses based on weak and strong coupling models for a thin cantilevered piezoelectric bimorph actuator.It is found that there is a significant difference between the strong and weak coupling solutions given by coupling direct and inverse piezoelectric effects(i.e.,piezoelectric coupling effect).In addition,there is significant longitudinal bending caused by the constraint of the inverse piezoelectric effect in the width direction at the fixed end(i.e.,3-D effect).Hence,modeling of these effects or 3-D piezoelectric coupling modeling is an electromechanical basis for the piezoelectric devices,which contributes to the accurate prediction of their behavior.

Three-Dimensional Thermo-Elastic-Plastic Finite Element Method Modeling for Predicting Weld-Induced Residual Stresses and Distortions in Steel Stiffened-Plate Structures

The objective of the present paper is to develop nonlinear finite element method models for predicting the weld-induced initial deflection and residual stress of plating in steel stiffened-plate structures. For this purpose, three-dimensional thermo-elastic-plastic finite element method computations are performed with varying plate thickness and weld bead length (leg length) in welded plate panels, the latter being associated with weld heat input. The finite element models are verified by a comparison with experimental database which was obtained by the authors in separate studies with full scale measurements. It is concluded that the nonlinear finite element method models developed in the present paper are very accurate in terms of predicting the weld-induced initial imperfections of steel stiffened plate structures. Details of the numerical computations together with test database are documented.

Stress Distribution in Maxillary Central Incisors without Ferrules: A Finite Element Analysis of Post and Core Systems

Purpose: The purpose of this study was to identify optimal post and core materials for central incisors without ferrules using three-dimensional finite element analysis and three-point bending tests. Methods: Stress analyses were performed with six models: cast metal post and core (MP), composite resin core alone, straight fiber-reinforced post-composite resin core (FSR), tapered fiber-reinforced post-composite resin core, straight titanium post-composite resin core (TSR), and tapered titanium post-composite resin core (TTR). A 100-N load was applied to the lingual surface at a 45° angle to the long axis of the tooth. Maximum von Mises stress distributions were calculated with finite element analysis software. Five samples each of composite resin, straight fiber-reinforced post, straight titanium post, straight fiber-reinforced post and composite resin, and straight titanium post and composite resin were subjected to three-point bending tests, followed by analysis of variance and Tukey’s multiple comparison test. Results: Stress distribution was optimal on TTR. Maximum von Mises stress on the cervical side of the post was greatest in TSR (693 MPa) and TTR (556 MPa). Maximum stress on the apical side of the post was greatest in MP (110 MPa). Maximum stress in surrounding dentin was lowest in MP (203 MPa) and TTR (250 MPa). Gap distance was smallest in MP (0.09 mm) and largest in FSR (0.26 mm). Mean maximum three-point bending force was lowest in composite resin (26.9 N/mm) and highest in titanium post and composite resin (97.1 N/mm). Titanium post bending strength was consistently greater than that of the fiber-reinforced post (p < 0.01). Conclusion: These results revealed optimal stress distribution and high bending strength with the tapered titanium post and resin combination, suggesting that this combination can most effectively prevent root or post fracture in an anterior tooth without a ferrule.

Strength reduction and step-loading finite element approaches in geotechnical engineering

The finite element limit analysis method has the advantages of both numerical and traditional limit equilibrium techniques and it is particularly useful to geotechnical engineering.This method has been developed in China,following well-accepted international procedures,to enhance understanding of stability issues in a number of geotechnical settings.Great advancements have been made in basic theory,the improvement of computational precision,and the broadening of practical applications.This paper presents the results of research on（1） the efficient design of embedded anti-slide piles,（2） the stability analysis of reservoir slopes with strength reduction theory,and（3） the determination of the ultimate bearing capacity of foundations using step-loading FEM（overloading）.These three applications are evidence of the design improvements and benefits made possible in geotechnical engineering by finite element modeling.

Stochastic analysis of excavation-induced wall deflection and box culvert settlement considering spatial variability of soil stiffness

In this study, a three-dimensional (3D) finite element modelling (FEM) analysis is carried out to investigate the effects of soil spatial variability on the response of retaining walls and an adjacent box culvert due to a braced excavation. The spatial variability of soil stiffness is modelled using a variogram and calibrated by high-quality experimental data. Multiple random field samples (RFSs) of soil stiffness are generated using geostatistical analysis and mapped onto a finite element mesh for stochastic analysis of excavation-induced structural responses by Monte Carlo simulation. It is found that the spatial variability of soil stiffness can be described by an exponential variogram, and the associated vertical correlation length is varied from 1.3 m to 1.6 m. It also reveals that the spatial variability of soil stiffness has a significant effect on the variations of retaining wall deflections and box culvert settlements. The ignorance of spatial variability in 3D FEM can result in an underestimation of lateral wall deflections and culvert settlements. Thus, the stochastic structural responses obtained from the 3D analysis could serve as an effective aid for probabilistic design and analysis of excavations.

Mechanical analysis of the femoral neck dynamic intersection system with different nail angles and clinical applications

BACKGROUND The femoral neck dynamic intersection system(FNS)is mechanically more stable than other internal fixation techniques.Current studies have confirmed that the structural design of FNS has good biomechanical properties in European and American populations.However,whether the suitability of the FNS's 130°main nail angle design for Asian populations has been thoroughly investigated remains unclear.AIM To compare the biomechanical stability differences among different main nail angles of the FNS in the treatment of femoral neck fractures in Asian populations.METHODS Computed tomography data of the femur of healthy adult male volunteers were imported into Mimics software to create a three-dimensional model of the femur.The model was adapted to the curve using Geomagic software and imported into Solidworks software to construct the Pauwels I femoral neck fracture model and design the FNS internal fixation model using different main nail angles.Afterward,the models were assembled with the FNS fracture model and meshed using the preprocessing Hypermesh software.Subsequently,they were imported into Abaqus software to analyze and evaluate the biomechanical effects of different angles of the FNS main nail on the treatment of femoral neck fractures.RESULTS The peak displacement of the proximal femur under different angles of FNS fixation under stress was 7.446 millimeters in the 120°group and 7.416 millimeters in the 125°group;in the 130°,135°,and 140°FNS fixation groups,the peak displacement was 7.324 millimeters,8.138 millimeters,and 8.246 millimeters,respectively.In the 120°and 125°FNS fixation groups,the maximum stresses were concentrated at the main nail and the anti-rotation screw,which intersected the fracture line of the femur neck,resulting in peak stresses of 200.7 MPa and 138.8 MPa,respectively.Peak stresses of 208.8 MPa,219.8 MPa,and 239.3 MPa were observed on the angular locking plate distal to the locking screw in the 130°,135°,and 140°fixation groups.CONCLUSION FNS has significant stress distribution properties,a minimal proximal femoral displacement,and an optimal stability for treating femoral neck fractures in Asian populations when performed with a 130°main nail angle.

Time-stepping finite element analysis on the influence of skewed rotors and different skew angles on the losses of squirrel cage asynchronous motors

To study the influence of skewed rotors and different skew angles on the losses of squirrel cage asynchronous motors,a 5.5-kW motor was taken as an example and the multi-sliced field-circuit coupled time stepping finite element method(T-S FEM)was used to analyze the axially non-uniform fundamental and harmonic field distribution characteristics at typical locations in the stator and rotor cores.The major conclusions are:firstly the skewed rotor exhibits a decrease in the harmonic copper losses caused by slot harmonic currents in the stator winding and rotor bars.Secondly,the skewed rotor shifts the non-uniform distribution of field in the axial direction,which leads to more severe saturation and an increase in iron losses.The heavier the load,the more pronounced the increase in iron losses.Furthermore,the influences of different skew angles on motor losses are studied systematically,with skew angles from 0.5 to 1.5 stator tooth pitch.It is found that the lowest total loss occurs at 0.8 stator tooth pitch,and the slot harmonics can be decreased effectively.

FE Dynamic Analysis Using Moving Support Element on Multi-Span Beams Subjected to Support Motions

In the present study, finite element dynamic analysis or time history analysis of two-span beams subjected to asynchronous multi-support motions is carried out by using the moving support finite element. The elemental equation of the element is based on total displacements and is derived under the concept of the quasi-static displacement decomposition. The use of moving support element shows that the element is very simple and convenient to represent continuous beam moving, deforming and vibrating simultaneously due to support motions. The comparison between the numerical results and analytical solutions indicates that the FE result agrees with the analytical solution.

Three-dimensional electric field calculations for wire chamber using element refinement method in ANSYS

Finite element analysis(FEA) method was employed to perform three-dimensional(3D) electric field simulations for gas detectors with multiple wire electrodes.A new element refinement method developed for use in conjunction with the FEA program ANSYS allows successful meshing of the wires without physically inputting the wires in the chamber geometry. First, we demonstrate a model with only one wire, for which we calculate the potential distributions on the central plane and the end-cap region. The results are compared to the calculations obtained using GARFIELD, a two-dimensional program that uses the nearly exact boundary element method. Then we extend the method to same model, but with seven wires.Our results suggest that the new method can be applied easily to the 3D electric field calculations for complicated gas detectors with many wires and complicated geometry such as multiwire proportional chambers and time projection chambers.

MATHEMATICAL MODEL OF MILLING TEMPERATURE AND TEMPERATURE FIELD ANALYSIS FOR THREE-DIMEN-SIONAL COMPLEX GROOVE MILLING INSERT

The mathematical model on the temperature of the waved-edge is constructedaccording to Jaeger's theory of moving solid and based on the used temperature model of the flatinsert. It is possible to forecast the milling temperature through programming. The comparableexperiments have been done between the two new three-dimension groove inserts (waved-edge insert,great edge insert) and flat fake insert. The theoretic forecast is in good agreement with theexperimental result. According to the cutting conditions, the boundary condition of finite elementanalysis on cutting temperature field is established, and the three-dimensional temperature fieldsof inserts with grooves are analyzed by FEM, so as to offer a reference basis for the design andoptimization of insert grooves.

Simplified Full Dynamic Analysis of a Railway Tunnel in Ethiopia

This paper presents an effective means of analyzing the safety of a tunnel under dynamic loading in areas with seismic records. A particular case of the railway tunnel in the earthquake-prone regions of the escarpment seismic zone of Ethiopia was the specific focus area of the research. Probabilistic seismic hazard analysis (PSHA) and deaggregation have been conducted to determine the design earthquake required as an input for the dynamic analysis. The PSHA performed by considering the operating design earthquake with conservative assumptions of the local geological features resulted in a peak ground acceleration of 0.36. Two pairs of design earthquake have been obtained from the deaggregation process, which were used to filter acceleration time histories for the selected design earthquake from the ground motion database of Pacific Earthquake Engineering Research Center. Finally, full dynamic analyses of the tunnel have been performed by applying the scaled acceleration time histories corresponding to the structure in the specific site. It was demonstrated how to prove the stability of the tunnel located in difficult ground conditions by performing plane strain analyses with the possible minimum computational efforts.

A varying time-step explicit numerical inte-gration algorithm for solving motion equa-tion

If a traditional explicit numerical integration algorithm is used to solve motion equation in the finite element simulation of wave motion, the time-step used by numerical integration is the smallest time-step restricted by the stability criterion in computational region. However, the excessively small time-step is usually unnecessary for a large portion of computational region. In this paper, a varying time-step explicit numerical integration algorithm is introduced, and its basic idea is to use different time-step restricted by the stability criterion in different computational region. Finally, the feasibility of the algorithm and its effect on calculating precision are verified by numerical test.

ERROR IMPROVEMENT OF TEMPORAL DISCRETIZATION IN TDFEM FOR ELECTROMAGNETIC ANALYSIS

Integral method is employed in this paper to alleviate the error accumulation of differential equation discretization about time variant t in Time Domain Finite Element Method (TDFEM) for electromagnetic simulation. The error growth and the stability condition of the presented method and classical central difference scheme are analyzed. The electromagnetic responses of 2D lossless cavities are investigated with TDFEM; high accuracy is validated with numerical results presented.

考虑激励幅值慢变的卷绕头转子系统动力学建模

卷绕头转子系统结构之间的耦合振动和时频变激励使振动问题十分复杂,为了更准确地研究其动力学特性,根据转子动力学理论,使用有限元方法建立了考虑多盘质量慢变的卷绕头非线性转子系统整机动力学模型,运用Newmark-β数值积分方法对其动力学特性求解,得到仅存在初始不平衡量以及卷装不良带来的激励频率、幅值慢变下的非线性动力学行为。通过分析轴心轨迹、时域波形和幅频特性曲线等结果,发现卷绕头转子系统对因卷装不良引起的激励幅值慢变较为敏感,出现新的频率成分。进一步对比分析了不同节点处的振动频谱,其结果可为卷绕头转子系统动力学设计和故障识别提供一定理论支持。

基于定子电流法的绕线转子无刷双馈发电机偏心故障研究

绕线转子无刷双馈电机在船舶轴带发电以及风力发电等领域中具有良好的应用前景。转子偏心是一种常见的机械故障,威胁着现代化工业体系的稳定运转,因此实现其状态检测和故障诊断非常关键。由于无刷双馈电机具有特殊的定、转子绕组结构以及复杂的气隙磁场,因此传统的故障检测方法无法直接用于该类电机。该文通过定子电流法提取了功率绕组电流的特征频率分量作为故障指标,实现对静偏心、动偏心以及混合偏心的无创诊断。建立故障电机的时步有限元模型,并通过详细的故障机理分析,得出不同类型的偏心故障可能导致的特征频率信号。最后,以一台2/4对极无刷双馈电机为例,并通过有限元仿真、样机试验验证解析法的结论,为绕线转子无刷双馈电机偏心故障的精准检测提供了理论依据。

黄土地基阶梯型截面桩承载模型试验与计算

为研究黄土地基阶梯型截面桩的荷载传递机理,通过室内模型试验与有限元计算,分析阶梯型截面桩竖向静荷载下的桩身轴力、桩侧摩阻力、桩顶沉降和桩身不同深度荷载分担比,并探索了变径比对其工作性能的影响,并对其进行优化设计。结果表明:在相同荷载下,阶梯型截面桩的桩顶沉降明显小于等截面桩,当变径比在0.8~0.9时,沉降控制效果最佳,其材料利用率最高;若二者极限承载力相同时,阶梯型截面桩的最高材料利用率为等截面桩的1.06倍。阶梯型截面桩为摩擦型桩,变截面位置土体对桩体具有支承作用,其变径处底面土体能承担部分桩顶荷载。桩侧能够分担更多桩顶荷载,减轻桩端土体承载,当变径比在0.8~0.9时,侧摩阻力发挥程度更高。在桩体用料相同时,与等截面桩相比,阶梯型截面桩能大幅度提高承载能力。

摩擦阻尼器组合支座的隔震优化对比

为解决一种摩擦阻尼器组合隔震支座的有效性及计算方法的问题,研究了用于结构设计有限元建模的组合元件计算模型,包括水平向、竖向刚度和滞回模型。使用有限元软件SAP2000,对比研究了布置有该组合支座的优化隔震方案和传统橡胶支座的隔震优化方案在高宽比不同的高层框架剪力墙筒体结构的抗震性能。结果表明:与传统隔震支座方案相比,组合隔震支座隔震方案可适当延长结构自振周期,减小隔震层侧移,有效降低支座拉应力,提高支座的抗倾覆能力和支座耗能,还可有效降低上部结构的层间剪力及侧移等地震响应,证明组合隔震支座方案较传统隔震支座方案综合性收效明显。