In recent years,high-end equipment is widely used in industry and the accuracy requirements of the equipment have been risen year by year.During the machining process,the high-end equipment failure may have a great im...In recent years,high-end equipment is widely used in industry and the accuracy requirements of the equipment have been risen year by year.During the machining process,the high-end equipment failure may have a great impact on the product quality.It is necessary to monitor the status of equipment and to predict fault diagnosis.At present,most of the condition monitoring devices for mechanical equipment have problems of large size,low precision and low energy utilization.A wireless self-powered intelligent spindle vibration acceleration sensor system based on piezoelectric energy harvesting is proposed.Based on rotor sensing technology,a sensor is made to mount on the tool holder and build the related circuit.Firstly,the energy management module collects the mechanical energy in the environment and converts the piezoelectric vibration energy into electric energy to provide 3.3 Vfor the subsequent circuit.The lithium battery supplies the system with additional power and monitors’the power of the energy storage circuit in real-time.Secondly,a three-axis acceleration sensor is used to collect,analyze and filter a series of signal processing operations of the vibration signal in the environment.The signal is sent to the upper computer by wireless transmission.The host computer outputs the corresponding X,Y,and Z channel waveforms and data under the condition of the spindle speed of 50∼2500 r/min with real-time monitoring.The KEIL5 platform is used to develop the system software.The small-size piezoelectric vibration sensor with high-speed,high-energy utilization,high accuracy,and easy installation is used for spindle monitoring.The experiment results show that the sensor system is available and practical.展开更多
In the information-oriented society, there are increasing needs to conduct data communication with nearby devices/people. In this light, vibration-based communication method was proposed as one of possible communicati...In the information-oriented society, there are increasing needs to conduct data communication with nearby devices/people. In this light, vibration-based communication method was proposed as one of possible communication means between adjacent devices. This method has been expected to provide an intuitive and safe communication by propagating vibration to a receiver device. This study proposes two types of techniques, which are multi-step ASK (Amplitude Shift Keying) with pseudo clock and PPM (Pulse Position Modulation), to achieve a stable vibration-based communication simply using smart device functions. These proposed techniques are then evaluated through some experiments using several types of smart devices. In addition, the effectiveness of the proposed methods is discussed based on the experimental results.展开更多
With the rapid development of microelectronics and flexible electronics technology,self-powered sensors have significant application prospects in human-machine interface systems and Internet of Things.However,piezoele...With the rapid development of microelectronics and flexible electronics technology,self-powered sensors have significant application prospects in human-machine interface systems and Internet of Things.However,piezoelectric-and triboelectricbased sensors have low current output and are easily affected,while electromagnetic-based sensors are difficult to miniaturize.This work proposes a high-density stacked microcoil integrated microminiaturized electromagnetic vibration energy harvester(EVEH).The double-layer high-density microcoil is fabricated on both sides of the flexible polyimide substrate interconnected via the central through-hole.Owing to reduced single coil line width,line spacing,and stacked structure,the number of turns can be substantially enhanced.Moreover,the relative position of the coils and magnet has a considerable influence on the performances;due to the huge change rate in magnetic flux when the coil is placed in the radial direction of the magnet than in the axial direction,the open-circuit voltage in the radial direction is 10 times greater.The microcoil can maintain good performance at high,low temperatures and under bending conditions.When the distance between the ends of the coil changes from 2 to 20 mm in 2 mm steps,the bending angle of the coil changes from 45°to 270°in 45°steps;furthermore,when the coil is exposed to-40and 60℃conditions,the coil resistance is maintained at approximately 447Ω.The peak open-circuit voltage of three-piece microcoils reaches 0.41 V at 4 Hz under 2g,and the output voltage and current increase with an increasing number of stacked layers.These excellent properties indicate that EVEH can be used for self-powered acceleration sensing.The sensitivity is measured to be 0.016 V/(m/s^(2))with a correlation coefficient of 0.979 over the acceleration range of 1–18 m/s^(2).Thus,the developed microminiaturized EVEH has enormous potential for self-powered sensing applications in confined spaces and harsh environments.展开更多
基金supported by the National Natural Science Foundation of China(51975058).
文摘In recent years,high-end equipment is widely used in industry and the accuracy requirements of the equipment have been risen year by year.During the machining process,the high-end equipment failure may have a great impact on the product quality.It is necessary to monitor the status of equipment and to predict fault diagnosis.At present,most of the condition monitoring devices for mechanical equipment have problems of large size,low precision and low energy utilization.A wireless self-powered intelligent spindle vibration acceleration sensor system based on piezoelectric energy harvesting is proposed.Based on rotor sensing technology,a sensor is made to mount on the tool holder and build the related circuit.Firstly,the energy management module collects the mechanical energy in the environment and converts the piezoelectric vibration energy into electric energy to provide 3.3 Vfor the subsequent circuit.The lithium battery supplies the system with additional power and monitors’the power of the energy storage circuit in real-time.Secondly,a three-axis acceleration sensor is used to collect,analyze and filter a series of signal processing operations of the vibration signal in the environment.The signal is sent to the upper computer by wireless transmission.The host computer outputs the corresponding X,Y,and Z channel waveforms and data under the condition of the spindle speed of 50∼2500 r/min with real-time monitoring.The KEIL5 platform is used to develop the system software.The small-size piezoelectric vibration sensor with high-speed,high-energy utilization,high accuracy,and easy installation is used for spindle monitoring.The experiment results show that the sensor system is available and practical.
文摘In the information-oriented society, there are increasing needs to conduct data communication with nearby devices/people. In this light, vibration-based communication method was proposed as one of possible communication means between adjacent devices. This method has been expected to provide an intuitive and safe communication by propagating vibration to a receiver device. This study proposes two types of techniques, which are multi-step ASK (Amplitude Shift Keying) with pseudo clock and PPM (Pulse Position Modulation), to achieve a stable vibration-based communication simply using smart device functions. These proposed techniques are then evaluated through some experiments using several types of smart devices. In addition, the effectiveness of the proposed methods is discussed based on the experimental results.
基金supported in part by the National Key Research and Development Program of China(Grant No.2019YFE0120300)the National Natural Science Foundation of China(Grant Nos.52175554,62171414,52205608)+1 种基金the Fundamental Research Program of Shanxi Province(Grant No.202103021223201)the Young Top Talent Project of Hebei Provincial Department of Education(Grant No.BJK2023116)。
文摘With the rapid development of microelectronics and flexible electronics technology,self-powered sensors have significant application prospects in human-machine interface systems and Internet of Things.However,piezoelectric-and triboelectricbased sensors have low current output and are easily affected,while electromagnetic-based sensors are difficult to miniaturize.This work proposes a high-density stacked microcoil integrated microminiaturized electromagnetic vibration energy harvester(EVEH).The double-layer high-density microcoil is fabricated on both sides of the flexible polyimide substrate interconnected via the central through-hole.Owing to reduced single coil line width,line spacing,and stacked structure,the number of turns can be substantially enhanced.Moreover,the relative position of the coils and magnet has a considerable influence on the performances;due to the huge change rate in magnetic flux when the coil is placed in the radial direction of the magnet than in the axial direction,the open-circuit voltage in the radial direction is 10 times greater.The microcoil can maintain good performance at high,low temperatures and under bending conditions.When the distance between the ends of the coil changes from 2 to 20 mm in 2 mm steps,the bending angle of the coil changes from 45°to 270°in 45°steps;furthermore,when the coil is exposed to-40and 60℃conditions,the coil resistance is maintained at approximately 447Ω.The peak open-circuit voltage of three-piece microcoils reaches 0.41 V at 4 Hz under 2g,and the output voltage and current increase with an increasing number of stacked layers.These excellent properties indicate that EVEH can be used for self-powered acceleration sensing.The sensitivity is measured to be 0.016 V/(m/s^(2))with a correlation coefficient of 0.979 over the acceleration range of 1–18 m/s^(2).Thus,the developed microminiaturized EVEH has enormous potential for self-powered sensing applications in confined spaces and harsh environments.
