Three-point bending behavior of aluminum foam sandwich with steel panel

Static three-point bending tests of aluminum foam sandwiches with glued steel panel were performed. The deformation and failure of sandwich structure with different thicknesses of panel and foam core were investigated. The results indicate that the maximum bending load increases with the thickness of both steel panel and foam core. The failure of sandwich can be ascribed to the crush and shear damage of foam core and the delamination of glued interface at a large bending load, The crack on the foam wall developed in the melting foam procedure is the major factor for the failure of foam core. The sandwich structure with thick foam core and thin steel panel has the optimal specific bending strength. The maximum bending load of that with 8 mm panel and 50 mm foam core is 66.06 kN.

Three-point bending performance of a new aluminum foam composite structure

A new composite structure based on aluminum foam sandwich and fiber metal laminate was proposed. A layer of glass fiber was provided at the interface between the metal panel and the aluminum foam core in this composite structure, using adhesive technology to bond the materials together by organic glue in the sequence of metal panel, glass fiber, aluminum foam core, glass fiber and metal panel. The experimental results show that the new composite structure has an improved comprehensive performance compared with the traditional aluminum foam sandwiches. The optimized parameters for the fabrication of the new aluminum foam composite structure with best bending strength were obtained. The epoxy resin and low porosity aluminum foams are preferred, the thickness of aluminum sheets should be at least 1.5 mm, and the type of glass fiber has little effect on the bending strength. The main failure modes of the new composite structures with two types of glues were discussed.

Dynamic Fracture Behaviors of Selected Aluminum Alloys Under Three-point Bending

The dynamic fracture behaviors of the extruded 2024-T4 and 7075-T6 aluminum alloys are investigated by using an instrumented drop tower machine.The specimens are made from a 25 mm diameter extruded circular rod.The dynamic three-point bending tests of each alloy are carried out at different impact velocities.The initiation fracture toughness and average propagation fracture toughness of 2024-T4 and 7075-T6 are determined at different loading rates.The results show that both the initiation toughness and the propagation toughness increase with the loading rate.Further,the difference between the fracture toughness behaviors of 2024-T4 and 7075-T6 is found to be dependent on the variation of fracture mechanism.The comprehensive fractographic investigations of the fracture surfaces clearly demonstrate that the fracture mode of 2024-T4 is predominantly transgranular fracture with high density small-sized dimples,and the fracture mode of 7075-T6 is mainly intergranular fracture with many intermetallic particles in the bottom of voids located in the fracture surface.

Three-point bending of honeycomb sandwich beams with facesheet perforations

A novel square honeycomb-cored sandwich beam with perforated bottom facesheet is investigated under threepoint bending,both analytically and numerically.Perforated square holes in the bottom facesheet are characterized by the area ratio of the hole to intact facesheet（perforation ratio）.While for large-scale engineering applications like the decks of cargo vehicles and transportation ships,the perforations are needed to facilitate the fabrication process（e.g.,laser welding）as well as service maintenance,it is demonstrated that these perforations,when properly designed,can also enhance the resistance of the sandwich to bending.For illustration,fair comparisons among competing sandwich designs having different perforation ratios but equal mass is achieved by systematically thickening the core webs.Further,the perforated sandwich beam is designed with a relatively thick facesheet to avoid local indention failure so that it mainly fails in two competing modes：（1）bending failure,i.e.,yielding of beam cross-section and buckling of top facesheet caused by bending moment;（2）shear failure,i.e.,yielding and buckling of core webs due to shear forcing.The sensitivity of the failure loads to the ratio of core height to beam span is also discussed for varying perforation ratios.As the perfo-ration ratio is increased,the load of shear failure increases due to thickening core webs,while that of bending failure decreases due to the weakening bottom facesheet.Design of a sandwich beam with optimal perforation ratio is realized when the two failure loads are equal,leading to significantly enhanced failure load（up to 60%increase）relative to that of a non-perforated sandwich beam with equal mass.

A CATASTROPHE ANALYSIS ON THE STABILITY OF THE CRACK GROWTH IN THREE-POINT BENDING SPECIMENS

This paper presents an attempt at the application of catastrophe theory to the stability analysis of J-controlled crack growth in three-point bending specimens. By introducing the solutions of J-integral in the completely yielding state for the ideal plastic material, the critical condition of losing stability for the crack propagation in the specimen is obtained, based on the cusp catastrophe theory. The process of the crack growth from geometrical sense is described.

Interfacial toughness evaluation of thermal barrier coatings by bending test

Determining the interfacial properties of thermal barrier coatings(TBCs) is imperative for their durability evaluation and further improvements. A ceramic coating(topcoat) and a NiCoCrALY bondcoat were atmospheric-plasma-sprayed(APS) on a stainless steel substrate. A modified three-point bending test was adopted to initiate and propagate the topcoat/bondcoat(TC/BC)interfacial crack. After a complete delamination, the fracture surfaces were examined by an optical microscope, which shows that the cracking plane was merely on the TC/BC interface. Based on the experimental results of load–displacement and crack length–displacement,the strain energy release rate G for crack propagation was calculated, and the averaged magnitude was 77.1 J/m^2.Repeatable results have indicated that the method can be used for the evaluation of interfacial fracture toughness in thermal barrier coatings and other multi-layer structures.

A review on evaluation of crack resistance of asphalt mixture by semi-circular bending test

Although there are many kinds of fracture tests to choose from in evaluating the crack resistance of asphalt mixture,the semi-circular bending(SCB)test has attracted a lot of attention in the academic road engineering community because of its simplicity,stability,and flexibility in testing and evaluation.The SCB test has become a common method to study the cracking resistance of asphalt mixture in recent years.This paper mainly summarizes the overview of the SCB test,summarizes some research results and common characterization parameters of the SCB test method in monotone test and fatigue test in recent years,and predicts and suggests the research direction of the SCB test in the future.It is found that the research on the monotonic SCB test is more comprehensive,and the research on the SCB fatigue test needs to be further improved in the aspects of loading mode,characterization parameter selection,and so on.Researchers can flexibly adjust the geometric dimensions and the test parameters of semi-cylindrical specimens,and conduct comprehensive analysis combined with the results of numerical simulation.The crack resistance of asphalt mixture can be comprehensively evaluated by fracture energy,fracture toughness,stiffness,flexibility index and other fracture indicators,combined with the crack propagation of the specimen.The analysis of numerical simulation can confirm the test results.In order to standardize the setting of fatigue parameters for future application,it is necessary to standardize the setting of bending performance.

Modelling and Simulation on the Effect of Hot Forming Damage on Three-Point Bending Performance of Beam Components

The effects of forming damage are analyzed,which occur during hot stamping process,on the load-carrying capacity and failure mode of hot stamped beams.A damage-coupled pre-forming constitutive model was proposed,in which the damage during hot stamping process was introduced into the service response.The constitutive model was applied into the three-point bending simulation of a hot stamped beam,and then the influences of forming damage on the load-carrying capacity and cracks propagation were investigated.The results show that the forming damage reduces the maximum load capacity of the hot stamped beam by 7.5%.It also causes the crack to occur earlier and promotes crack to propagate along the radial direction of the punch.

Experimental and theoretical analyses of package-on-package structure under three-point bending loading

High density packaging is developing toward miniaturization and integration, which causes many difficulties in designing, manufacturing, and reliability testing. Package-on-Package （POP） is a promising three-dimensional high- density packaging method that integrates a chip scale package （CSP） in the top package and a fine-pitch ball grid array （FBGA） in the bottom package. In this paper, in-situ scanning electron microscopy （SEM） observation is carried out to detect the deformation and damage of the PoP structure under three-point bending loading. The results indicate that the cracks occur in the die of the top package, then cause the crack deflection and bridging in the die attaching layer. Furthermore, the mechanical principles are used to analyse the cracking process of the PoP structure based on the multi-layer laminating hypothesis and the theoretical analysis results are found to be in good agreement with the experimental results.

Bamboo Taper Effect on Center Point Bending Test

Bamboo became the best material choice for sustainable construction because it is fully renewable materials. Indonesian people traditionally choose bamboo for their housing since a long time ago. Bamboo stems usually have unique shape. Its geometrical shape assumed as tapered hollow pipe. This study aims to find the effect of bamboo taper to its strength properties on center point bending test. The ratio between the Modulus of Rupture （S~） calculated in the center point, and the maximum bending stress along the beam is called strength ratio of taper （Ct）. The theoretical calculation results Ct value is 1 if the taper lower than 0.023, while Ct value become lower if the taper is higher than 0.023. The survey on Ampel （Bambusa vulgaris Schrad.）, Tali （Gigantochloa apus （BI. Ex Schult. f） Kurz）, Gombong （Gigantochloa verticillata （Willd.） Munro）, and Mayan （Gigantochloa robusta Kurz.） found that the overall taper range is -0.0047-0.0088 and 0-0.0127 for inner and outer taper respectively. On that overall range the Ct value is always 1, so it is reasonable to ignore the taper effect on one point bending test.

Evaluation of Contact Pressure in Bending under Tension Test by a Pressure Sensitive Film

The contact pressure acting on the sheet/tools interface has been studied because of growing the concern about the wear of tools. Recent studies make use of numerical simulation software to evaluate and correlate this pressure with the friction and wear generated. Since there are many studies that determine the coefficient of friction in sheet metal forming by bending under tension (BUT) test, the contact pressure between the pin and the sheet was measured using a film that has the ability to record the applied pressure. The vertical force applied to pin was also measured. The results indicate that the vertical force is more accurate to set the contact pressure that using equations predetermined. It was also observed that the contact area between the sheet and the pin is always smaller than the area calculated geometrically. The friction coefficient was determined for the BUT test through several equations proposed by various authors in order to check if there is much variation between the results. It was observed that the friction coefficient showed little variation for each equation, and each one can be used. The material used was the commercially pure aluminum, alloy Al1100.

An Experimental Investigation of Glass Transition Temperature of Composite Materials Using Bending Test

In this study, the bending test is used to investigate the glass transition temperature for epoxy reinforced with three types ot fibers, fiberglass, Kevlar and synthetic wool, these materials have a wide used in many application which they are used composite materials. The glass transition temperature can be measured at the point of inflection for ＂the curve of variation of the deflection and temperature. The results show that, the glass transition temperature is affected by the type of the reinforcement of the composites. On the other hand, the glass transition temperature of the wool composite is higher than the other.

BEHAVIOUR OF PLASTERED STRAW-BALE ASSEMBLIES SUBJECTED TO THREE-POINT BENDING

The search for more sustainable construction methods has renewed interest in straw-bale construction.Rectangular straw bales stacked in a running bond and plastered on the interior and exterior faces have been shown to have adequate strength to resist typical loads found in one-and two-storey structures.The straw bales provide excellent insulation,while possessing low embodied energy compared to conventional insulation materials.The structural behaviour of a load-bearing plastered straw-bale wall subject to uniform compressive loading has been the focus of a number of studies reported in the literature.However,in a typical building wall,there will be numerous locations(such as around window and door openings)where the load paths produce areas of concentrated stress.The behaviour in these regions cannot necessarily be predicted using tests from uniformly loaded wall assemblies.This paper describes experiments on plastered single bale assemblies subjected to three-point bending.These assemblies develop shear and flexural stresses,and so simulate the stresses that exist around door and window openings in a wall.The specimens were rendered with lime-cement plaster,and were either unreinforced,or contained steel“diamond lath”mesh embedded within the plaster.The specimens were pin-supported at various centre-to-centre distances(L)ranging from 200 mm to 500 mm.The height(H)of all specimens was constant at 330 mm.This gave a range of H/L values of 0.66 to 1.65.Two distinct types of failure were observed.For tests with H/L<1,failure was due to flexural tension cracks in the plaster which propagated through the depth of the plaster skin.For tests with H/L>1,failure was due to crushing of the plaster in compression under one of the loading points.It was shown that models based on simple mechanics were able to adequately predict the assembly strength.In particular,analysing the assemblies with H/L<1 as simple beams,and using the transformed section concept to deal with the straw and steel mesh,was adequate for predicting their strength.The results suggest that current practice for straw bale construction is generally appropriate.To avoid tensile cracking of plaster due to flexure,regions around doors,windows,and other openings should be designed such that H/L>1.In regions where H/L<1,the use of steel reinforcing mesh can increase the plastered bale strength by 30%on average.

Prediction of seismic-induced bending moment and lateral displacement in closed and open-ended pipe piles:A genetic programming approach

Ensuring the reliability of pipe pile designs under earthquake loading necessitates an accurate determination of lateral displacement and bending moment,typically achieved through complex numerical modeling to address the intricacies of soil-pile interaction.Despite recent advancements in machine learning techniques,there is a persistent need to establish data-driven models that can predict these parameters without using numerical simulations due to the difficulties in conducting correct numerical simulations and the need for constitutive modelling parameters that are not readily available.This research presents novel lateral displacement and bending moment predictive models for closed and open-ended pipe piles,employing a Genetic Programming(GP)approach.Utilizing a soil dataset extracted from existing literature,comprising 392 data points for both pile types embedded in cohesionless soil and subjected to earthquake loading,the study intentionally limited input parameters to three features to enhance model simplicity:Standard Penetration Test(SPT)corrected blow count(N60),Peak Ground Acceleration(PGA),and pile slenderness ratio(L/D).Model performance was assessed via coefficient of determination(R^(2)),Root Mean Squared Error(RMSE),and Mean Absolute Error(MAE),with R^(2) values ranging from 0.95 to 0.99 for the training set,and from 0.92 to 0.98 for the testing set,which indicate of high accuracy of prediction.Finally,the study concludes with a sensitivity analysis,evaluating the influence of each input parameter across different pile types.

Evaluation of fracture properties of epoxy asphalt mixtures by SCB test

The fracture properties of epoxy asphalt mixtures （EAM） are evaluated based on J-integral and ultimate strength. Totally 60 semi-circular bending （SCB）specimens cored from superpave gyratory compactor （SGC）with three groups of notch depths are tested at the temperature of - 10 and 20 ℃. The experimental results reveal good repeatability in EAM characterization. The tensile strength ratio of SCB to the indirect tensile test （IDT） is at a range of 1.4 to 1.7, and the ultimate strength of EAM is exponentially dependent on the notch depths. At the test temperatures, the critical J-integral value of EAM is much higher than that of hot mix asphalt（ HMA） with thermoplastic asphalt binder. The response mode of EAM changes from ductile mode to brittle mode and the fracture energy increases 30% when temperature decreases from 20 to - 10℃, while its critical J-integral value decreases only 15%. It is concluded that EAM has better fracture resistance than thermo-plastic HMA; more fracture energy is needed to initiate cracks in EAM at low temperature, and the cracks propagate more rapidly than at room temperature.

CFRP布增强仿木梁的受弯性能试验研究

为研究粘贴CFRP布增强仿木梁的受弯性能,对3根分别粘贴1、2和4层CFRP布的增强仿木梁及1根未增强原梁进行了四点弯曲试验,分析了CFRP布粘贴层数对仿木梁破坏形态、受弯承载力、变形及应变发展规律的影响。研究表明:粘贴CFRP布改变了仿木梁的破坏形式,未增强仿木梁和粘贴1层CFRP布的仿木梁发生了受弯破坏,而粘贴2和4层CFRP布的仿木梁发生了剪切破坏;粘贴CFRP布可有效提高仿木梁的受弯承载力和抵抗变形的能力,改善效果随CFRP布粘贴层数的增加而增大,但提升幅度逐渐减小;CFRP布使得仿木梁的抗压强度充分发挥,且仿木梁横截面应变符合平截面假定,此研究可为CFRP布增强仿木梁的理论推导提供试验依据。

Spring-back deformation in tube bending

The spring-back of a bending metal tube was studied through extensive experiments and finite element method （FEM） analysis. An approximate equation for the spring-back angle of bending was deduced. It is noted that the mechanical properties of the material （in a tubular form） are quite different from those found in the standard tensile tests （when the materials are in bar forms）. This is one of the major reasons that result in the discrepancies in the outcomes of experimental study, FEM calculations, and spring-back analysis. It is therefore of crucial importance to study the mechanical properties of the materials in their tubular forms. The experiments and FEM simulations prove that the spring-back angle is significantly affected by the mechanical properties of the materials. The angle decreases accordingly with plastic modulus, but changes inversely with the hardening index and elastic modulus The spring-back angle is also affected by the conditions of tube deformation： it increases accordingly with the relative bending radius but changes inversely with the relative wall thickness. In addition, the spring-back angle increases nonlinearly with the bending angle.

Influence of Characteristics on Bending Strength of Layered Steel Fiber Reinforced Concrete

The influence of two main characteristics of steel fiber, the aspect ratio （Df） and volume fraction （ρf）, on the bending strength of Layered Steel Fiber Reinforced Concrete （LSFRC） is investigated by using orthogonal test. Via the variance analysis on the experimental results and trend analysis on the two characteristics, Df is found significantly related to the bending strength of LSFRC. The influence ratio is 63.3%. The bending strength of LSFRC increases if Df increases, makes better when Df reaches 100. ρf has ordinary influence on the bending strength of LSFRC. The influence ratio is 29.2%. Other characteristics, such as the shape of steel fiber and the mix proportion, have less influence. The best ρf contributing to the bending strength of LSFRC is 1.5 %. If ρf is greater than 1.5%, it has negative influence on the bending strength of LSFRC. So, ρf makes a limited contribution to the bending strength of LSFRC.

Influence of heat treatment conditions on bending characteristics of 6063 aluminum alloy sheets

Bending deformation behaviors of solution treated(ST),natural aged(NA)and T6tempered6063aluminum alloy sheetswere studied by three-point bending tests.The changes of bending force,interior angle,bending radius and sheet thickness in thefillet region were analyzed by experimental measurements and numerical simulations.The results showed that the bendingcharacteristics were strongly dependent on the heat treatment conditions.The T6alloy sheets were bent more sharply and localplastic deformation occurred severely in the fillet region.However,the ST and NA alloy sheets exhibited relatively uniform bendingdeformation and large bending radius.The bending force of T6alloy was the highest,followed by the NA alloy and that of the STalloy was minimum.After unloading,as compared with the ST and NA alloys,the springback of T6alloys was markedly larger.Theaging time showed a positive sensitivity on the springback and non-uniform bending deformability.The bending characteristics areattributed to the combined effects of yield strength,yield ratio and coefficient of neutral layer.

Pull-out tests and slope stability analyses of nailing systems comprising single and multi rebars with grouted cement

The pull-out capacities for soil nailing systems comprising of one single 29 mm diameter(type A) and four 16 mm diameter(type B) rebars with grouted cement were examined.A field test and numerical analysis for the type A and type B systems were carried out to investigate the pull-out capacities and the slope stability reinforcement efficiency in soil and rock slopes.The results of the pull-out tests show the mobilized shear force and load transfer characteristics with respect to soil depth.The load-displacement relationship was examined for both type A and type B systems.Slope stability analyses were carried out to study the relationships between soil and nail reinforcement and bending stiffness as well as combined axial tension and shear forces.Factors of safety were calculated in relation to the number of nails and their outside diameters.Both soil and rock slopes were included in this evaluation.