采用DEFORM-3D三维大变形热力耦合弹塑性有限元软件对Ф21.5 mm GCr15轴承钢坯料在四架KOCKS轧机连轧成Φ16 mm棒材工艺过程进行了数值模拟。分析了棒材在KOCKS轧机孔型中轧制时的等效应力、等效应变、温度场以及轧制力等轧制工艺参数...采用DEFORM-3D三维大变形热力耦合弹塑性有限元软件对Ф21.5 mm GCr15轴承钢坯料在四架KOCKS轧机连轧成Φ16 mm棒材工艺过程进行了数值模拟。分析了棒材在KOCKS轧机孔型中轧制时的等效应力、等效应变、温度场以及轧制力等轧制工艺参数。结果表明,棒材在KOCKS机组中的变形主要发生在延伸孔型,精轧孔型的变形量较小,尤其在最后一道次;棒材在KOCKS机组中的宽展是不均匀,在靠近轧辊的区域宽展较小,在辊缝处宽展较大并产生鼓形;棒材在KOCKS机组中等效应变已达到芯部渗透,这对保证组织致密度和成品内部质量是非常有利的,现场各道次轧制力的实测值与模拟值的相对误差<2%。展开更多
In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process c...In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process can be divided into three stages:loading stage,roll bending stage and unloading stage.Based on the discretization idea,the mechanical model of the primary statically indeterminate problem of the longitudinally submerged arc welding pipes at the roll bending stage was established,and the deformation response was obtained.The simulation and theoretical results show that there are three positive bending regions and three reverse bending regions along the circumference of the pipe.The loading force of each roller shows growth,stability and downward trend with time.The error between the theoretical fitting curve and the simulated data point is very small,and the simulation results verify the reliability of the theoretical calculation.The experimental results show that the residual ovality decreases with the increase of the reduction,and the reduction of the turning point is the optimum reduction.In addition,the residual ovality of the pipe is less than 0.7%without cross-section distortion,which verifies the feasibility of this process.展开更多
Two-dimensional(2D)nanomaterials,such as graphene,MoS_(2),and MAX,have attracted increasing research attention in recent years due to their unique structural and performance advantages.However,their complex production...Two-dimensional(2D)nanomaterials,such as graphene,MoS_(2),and MAX,have attracted increasing research attention in recent years due to their unique structural and performance advantages.However,their complex production processes and equipment requirements are significant issues affecting their widespread use.Here,with an exfoliation strategy using three-roll milling,we present a simple,cost-effective,and extensible method to produce multilayer graphene,BN,MoS_(2),and Ti_(3)AlC_(2) nanosheets.The roller and phenolic resin created three kinds of forces on the layered 2D materials,i.e.,shear forces,compressive forces,and adhesive forces,which exfoliated layered materials from their edges and surfaces into nanosheets.Subsequently,the exfoliated materials were ultrasonically washed with alcohol,treated with ultrasonic vibration,and centrifuged to obtain 2D nanomaterials.The easy operation and high yield are attractive for research based on the construction of high-performance 2D nanosheet-based devices at low cost.Herein,the obtained multilayer graphene and MoS_(2) nanosheets were used as anode materials of sodium/potassium-ion batteries,respectively,to test their electrochemical properties.Better performances are obtained compared with their primary bulk materials.展开更多
Due to its larger ionic radius,further studies are needed before graphite can be used as an anode for sodium/potassium-ion batteries(SIBs/KIBs).It is believed that doping and increasing the layer spacing can improve t...Due to its larger ionic radius,further studies are needed before graphite can be used as an anode for sodium/potassium-ion batteries(SIBs/KIBs).It is believed that doping and increasing the layer spacing can improve the Na+/K+storage.Herein,S/N co-doped graphite nanosheets(GNS)with an enlarged interlayer spacing of 0.39 nm were prepared via exfoliation with three-roll milling(TRM)combined with thiourea heated at different temperatures.This method generates abundant defects and active sites for GNS,as well as facilitates rapid access and transport of electrolytes and electrons/ions.The electrochemical results show that the S/N-doped GNS exfoliated 15 times and heated at 600°C(SNGNS15-600)with thiourea as the electrode delivers a discharge capacity of 94 mAh g–1 over 6000 cycles at 10 A g–1 with an enhanced rate capability and stable performance for application in SIBs.Calculations using density functional theory show that the increased interlayer spacing by TRM and S,N co-doping enhances the adsorption energies of Na+on graphite,thus improving the Na+storage.As the anode for KIBs,the SNGNS15-600 electrode has a capacity of 142 mAh g–1 after 5000 cycles at 0.5 A g–1.This study provides an essential theoretical basis for the effective exfoliation of layered graphite-based materials and their applications in energy storage.展开更多
文摘采用DEFORM-3D三维大变形热力耦合弹塑性有限元软件对Ф21.5 mm GCr15轴承钢坯料在四架KOCKS轧机连轧成Φ16 mm棒材工艺过程进行了数值模拟。分析了棒材在KOCKS轧机孔型中轧制时的等效应力、等效应变、温度场以及轧制力等轧制工艺参数。结果表明,棒材在KOCKS机组中的变形主要发生在延伸孔型,精轧孔型的变形量较小,尤其在最后一道次;棒材在KOCKS机组中的宽展是不均匀,在靠近轧辊的区域宽展较小,在辊缝处宽展较大并产生鼓形;棒材在KOCKS机组中等效应变已达到芯部渗透,这对保证组织致密度和成品内部质量是非常有利的,现场各道次轧制力的实测值与模拟值的相对误差<2%。
基金supported by the National Natural Science Foundation of China (Nos. 52005431, 51705449 and 51975509)the Natural Science Foundation of Hebei Province of China (No. E2020203086)the National Major Science and Technology Projects of China (No. 2018ZX04007002)
文摘In order to solve the problems of excess ovality and cross-section distortion of longitudinally submerged arc welding pipes after forming,a new three-roller continuous setting round process was proposed.This process can be divided into three stages:loading stage,roll bending stage and unloading stage.Based on the discretization idea,the mechanical model of the primary statically indeterminate problem of the longitudinally submerged arc welding pipes at the roll bending stage was established,and the deformation response was obtained.The simulation and theoretical results show that there are three positive bending regions and three reverse bending regions along the circumference of the pipe.The loading force of each roller shows growth,stability and downward trend with time.The error between the theoretical fitting curve and the simulated data point is very small,and the simulation results verify the reliability of the theoretical calculation.The experimental results show that the residual ovality decreases with the increase of the reduction,and the reduction of the turning point is the optimum reduction.In addition,the residual ovality of the pipe is less than 0.7%without cross-section distortion,which verifies the feasibility of this process.
基金supported by the National Natural Science Foundation of China(Grant Nos.52272063 and 22262024)Key Research and Development Program of Jiangxi Province(Grant No.20203BBE53066)+1 种基金Natural Science Foundation of Jiangxi Province(Grant No.20224BAB214037)Graduate Innovation Special Fund of Nanchang Hangkong University(Grant No.YC_(2)023-S683).
文摘Two-dimensional(2D)nanomaterials,such as graphene,MoS_(2),and MAX,have attracted increasing research attention in recent years due to their unique structural and performance advantages.However,their complex production processes and equipment requirements are significant issues affecting their widespread use.Here,with an exfoliation strategy using three-roll milling,we present a simple,cost-effective,and extensible method to produce multilayer graphene,BN,MoS_(2),and Ti_(3)AlC_(2) nanosheets.The roller and phenolic resin created three kinds of forces on the layered 2D materials,i.e.,shear forces,compressive forces,and adhesive forces,which exfoliated layered materials from their edges and surfaces into nanosheets.Subsequently,the exfoliated materials were ultrasonically washed with alcohol,treated with ultrasonic vibration,and centrifuged to obtain 2D nanomaterials.The easy operation and high yield are attractive for research based on the construction of high-performance 2D nanosheet-based devices at low cost.Herein,the obtained multilayer graphene and MoS_(2) nanosheets were used as anode materials of sodium/potassium-ion batteries,respectively,to test their electrochemical properties.Better performances are obtained compared with their primary bulk materials.
基金supported by the Natural Science Foundation of China(Nos.51862024 and 51962023)the Key Research and Development Program of Jiangxi Province(No.20203BBE53066).
文摘Due to its larger ionic radius,further studies are needed before graphite can be used as an anode for sodium/potassium-ion batteries(SIBs/KIBs).It is believed that doping and increasing the layer spacing can improve the Na+/K+storage.Herein,S/N co-doped graphite nanosheets(GNS)with an enlarged interlayer spacing of 0.39 nm were prepared via exfoliation with three-roll milling(TRM)combined with thiourea heated at different temperatures.This method generates abundant defects and active sites for GNS,as well as facilitates rapid access and transport of electrolytes and electrons/ions.The electrochemical results show that the S/N-doped GNS exfoliated 15 times and heated at 600°C(SNGNS15-600)with thiourea as the electrode delivers a discharge capacity of 94 mAh g–1 over 6000 cycles at 10 A g–1 with an enhanced rate capability and stable performance for application in SIBs.Calculations using density functional theory show that the increased interlayer spacing by TRM and S,N co-doping enhances the adsorption energies of Na+on graphite,thus improving the Na+storage.As the anode for KIBs,the SNGNS15-600 electrode has a capacity of 142 mAh g–1 after 5000 cycles at 0.5 A g–1.This study provides an essential theoretical basis for the effective exfoliation of layered graphite-based materials and their applications in energy storage.
