MODEL OF LASER-TIG HYBRID WELDING HEAT SOURCE

The welding mechanism of laser-TIG hybrid welding process is analyzed. Withthe variation of arc current, the welding process is divided into two patterns: deep-penetrationwelding and heat conductive welding. The heat flow model of hybrid welding is presented. As todeep-penetration welding, the heat source includes a surface heat flux and a volume heat flux. Theheat source of heat conductive welding is composed of two Gaussian distribute surface heat sources.With this heat source model, a temperature field is calculated. The finite element code MARC isemployed for this purpose. The calculation results show a good agreement with the experimental data.

Investigation on automated loading of dynamic 3D heat source model for welding simulation

Since programing complex and dynamic heat source model for welding simulation is a complex job,the parametric methods are studied in this paper.Firstly,an overall flow to achieve automatically modeling welding was introduced.Secondly,an expert module rule for selecting welding heat source model was founded,which is based on simulation knowledge and experiences.Thirdly,a modularity routine method was investigated using writing with C++programing,which automatically creates subroutines of 3D dynamic heat source model for user.To realize the dynamic weld path,the local weld path coordinate system was moved in the global coordinate system and it is used to model the direction of weld gun,welding path and welding pose.The weld path data file was prepared by the automatic tool for the welding heat source subroutines.All above functions were integrated in the user interface and the connection with architecture was introduced.At last,a laser beam welding heat source modeling was automatically modeled and the weld pool geometry was compared with the reported literature.It demonstrated that the automated tool is valid for welding simulation.Since modeling became convenient for welding simulation using the tool proposed,it could be easy and useful for welding engineers to acquire the needed information.

Simultaneous Modelling of Gravity and Magnetic Data in a Measured Heat Flux Area to Characterize Geothermal Heat Sources: A Case for Eburru Geothermal Complex, Kenya

Forward modelling of gravity and magnetic data was done simultaneously to show the correlation between gravity and magnetic anomalies on a measured heat flux region. The results were used to characterize the heat source structures in Eburru area. Modelling was done using Oasis montaj geosoft software which is an iteration process where the gravity and magnetic anomalies were calculated and compared to the observed residual anomaly until there was a fit. The start model was constructed based on depths from Euler deconvolution and models constrained using stratigraphy data from the existing wells in the study area. Forward modelling of gravity and magnetic data revealed intrusions within the Earth’s subsurface with depth to the top of the sources ranging from 739 m to 5811 m. The density of the sources ranges between 3.0 g/cm3 and 3.2 g/cm3 while their magnetic susceptibility was zero. This implies that intrusions from the mantle with a magnetic susceptibility of zero have temperatures exceeding the curie temperature of rocks. The density of the intrusions modelled was higher than 2.67 g/cm3, the average crustal density, hence it explains the observed positive gravity anomaly. The results also revealed that areas with high heat flux have shallow heat sources and if the heat sources are deep, then there must be a good heat transfer mechanism to the surface.

Time-varying gravity field model of Sichuan-Yunnan region based on the equivalent mass source model

High-precision time-varying gravity field is an effective way to study the internal mass movement and understanding the spatio-temporal evolution process of the geodynamic system.Compared to the satellite gravity measurement,the repeated terrestrial gravity observation can provide a more high-order signal related to the shallow crust and subsurface.However,the suitable and unified method for gravity model estimation is a key problem for further applications.In this study,we introduce the spherical hexahedron element to simulate the field source mass and forward model the change of gravity field located at the Sichuan-Yunnan region(99—104°E,23—29°N)in the four epochs from 2015 to 2017.Compared to the experimental results based on Slepian or spherical harmonics frequency domain method,this alternative approach is suitable for constructing the equivalent mass source model of regional-scale gravity data,by introducing the first-order smooth prior condition of gravity time-varying signal to suppress the high-frequency component of the signal.The results can provide a higher spatial resolution reference for regional gravity field modeling in the Sichuan-Yunnan region.

Study on heat source model in twin-arc GMAW with a common weld pool

The heat input from arcs to weld pool in twin-arc gas metal arc welding （GMAW） with a common weld pool is investigated by high-speed photography. The characteristics of arc shapes and droplet transfer are studied and then the models for heat flux distribution on top surface of weld pool and enthalpy distribution of metal droplets transferred into weld pool are established. By using the model, 3-D geometries of weld pools in twin-arc GMAW with a common weld pool are predicted. Corresponding welding experiments on mild steel plates are carried out and the results indicate that the predicted shape of weld bead on cross section shows good agreement with measured one.

General expression of double ellipsoidal heat source model and its error analysis

In order to analyze the maximum power density error with different heat flux distribution parameter values for double ellipsoidal heat source model, a general expression of double ellipsoidal heat source model was derived .front Goldak double ellipsoidal heat source model, and the error of maximum power density was analyzed under this foundation. The calculation error of thermal cycling parameters caused by the maximum power density error was compared quantitatively by numerical simulation. The results show that for guarantee the accuracy of welding numerical simulation, it is better to introduce an error correction coefficient into the Goldak double ellipsoidal heat source model expression. And, heat flux distribution parameter should get higher value for the higher power density welding methods.

Modeling and Optimization of Solar Collector Design for the Improvement of Solar-Air Source Heat Pump Building Heating System

To enhance system stability,solar collectors have been integrated with air-source heat pumps.This integration facilitates the concurrent utilization of solar and air as energy sources for the system,leading to an improvement in the system’s heat generation coefficient,overall efficiency,and stability.In this study,we focus on a residential building located in Lhasa as the target for heating purposes.Initially,we simulate and analyze a solar-air source heat pump combined heating system.Subsequently,while ensuring the system meets user requirements,we examine the influence of solar collector installation angles and collector area on the performance of the solar-air source heat pump dual heating system.Through this analysis,we determine the optimal installation angle and collector area to optimize system performance.

MODELING OF THE PALEOGEOTHERMAL FIELD AND ANALYSIS OF THE HEAT SOURCE FOR THE XIANGSHAN URANIUM ORE-FORMING HYDROTHERMALSYSTEM, EAST CHINA

Through the finite-element modeling. a quantitative analysis of paleogeothermal evolution after the main volcanic eruption at Cretaceous period for the Xiangshan uranium ore-field. East China. has been presented. Researches reveal that the energy from the volcanic lava could affect the geothermal field for only three million years after their eruption. and could not provide heat for the Xiangshan uranium ore-foming hydrothermal system because the time gap between the volcanic activities and the uranium mineralizations is longer than 40 million years. The evidences show that the heat energy for the ore-forming system came from anomalously high paleogeothermal gradient in the study area during the mineralization period.

Heat source analyses of dual laser-beam bilateral synchronous welding for T-joint

The DLBSW（ dual laser-beam bilateral synchronous welding） technology of T-type joint has been widely used for the connection of skins and stringers in airplane industry. To understand the thermodynamic and mechanical behavior of this process, it is necessary to establish a reasonable heat source model. Two different surface-body combination heat source models are adopted in this paper. Both models use the Gaussian surface heat source model and one is combined with the cone body heat source model and the other is combined with Gaussian rotator body heat source model. The simulation results of these two different models are investigated. And the temperature field results of DLBSW process for T-joint with two different heat sources are discussed. It is indicated that the combination heat source model is effective to simulate the DLBSW process and the current study is useful for more profound research in this field.

Dynamic response in two-dimensional transversely isotropic thick plate with spatially varying heat sources and body forces

This paper deals with a two-dimensional （2D） problem for a transverselyisotropic thick plate having heat sources and body forces. The upper surface of the plate is stress free with the prescribed surface temperature, while the lower surface of the plate rests on a rigid foundation and is thermally insulated. The study is carried out in the context of the generalized thermoelasticity proposed by Green and Naghdi. The governing equations for displacement and temperature fields are obtained in the Laplace-Fourier transform domain by applying the Laplace and Fourier transforms. The inversion of the double transform is done numerically. Numerical inversion of the Laplace transform is done based on the Fourier series expansion. Numerical computations are carried out for magnesium （Mg）, and the results are presented graphically. The results for an isotropic material （Cu） are obtained numerically and presented graphically to be compared with those of a transversely isotropic material （Mg）. The effect of the body forces is also studied.

Optimal heat source for the interannual variability of the western North Pacific summer monsoon

Using 132-member experiments based on a linear baroclinic atmospheric model(LBM), this study investigates the optimal heat source forcing the interannual variability of the western North Pacific summer monsoon(WNPSM). The 132 members are forced by localized atmospheric heat sources distributed homogeneously over regions from 55°S to 55°N, each 10° latitude × 30° longitude in size. The atmospheric responses to all the heating constitute an ensemble to examine the relative contribution of each local heat source to the strength of the WNPSM. The result indicates that the combination of an atmospheric heating(cooling) source over the subtropical Northwest Pacific and a cooling(heating) source over the tropical Indian Ocean and the midlatitudes from China to the southern part of Japan is the pattern most effective at enhancing(weakening) the WNPSM.Besides, the optimal heat source pattern identified by the LBM simulations is similar to the observed atmospheric heating anomalies associated with WNPSM interannual variability. The results suggest that any external forcing that leads to a similar heating structure as the optimal thermal forcing pattern could lead to an anomalous WNPSM.

Research on modeling of heat source for electron beam welding fusion-solidification zone

In this paper, the common heat source model of point and linear heat source in the numerical simulation of electron beam welding （EBW） were summarized and introduced. The combined point-linear heat source model was brought forward and to simulate the welding temperature fields of EBW and predicting the weld shape. The model parameters were put forward and regulated in the combined model, which included the ratio of point heat source to linear heat source Qpr and the distribution of linear heat source Lr. Based on the combined model, the welding temperature fields of EBW were investigated. The results show that the predicted weld shapes are conformable to those of the actual, the temperature fields are reasonable and correct by simulating with combined point-linear heat source model and the typical weld shapes are gained.

Temperature field model in surface grinding: a comparative assessment

Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.

Simulation of inverse heat conduction problems in fusion welding with extended analytical heat source models

The paper presents bounded volume heat sources and the corresponding functional-analytical expressions for the temperature field. The power density distributions considered here are normal, exponential and parabolic. The sources model real heat sources like the welding arc, laser beam, electron beam, etc., the convection in the weld pool as well as the latent heat due to fusion and solidification. The parameters of the heat source models are unknown a priori and have to be evaluated by solving an inverse heat conduction problem. The functional-analytical technique for calculating 3D temperature fields in butt welding is developed. The proposed technique makes it possible to reduce considerably the total time for data input and solution. It is demonstrated with an example of laser beam welding of steel plates.

Modelling of the plasma-MIG welding temperature field

A three-dimensional simulation model for the plasma-MIG welding process, which takes the interaction between the plasma arc and MIG arc into account, is presented and the quasi-steady temperature fields on the workpiece are calculated with the model. The 10 mm-5A06 aluminum alloy is welded and the temperature fields are measured with the thermoelectric couple. The simulation results and measured results show that the biggest deviation of peak temperature between them is below 20 ℃, which indicates good coincidence between the simulation and measurement.

Wave Propagation in a Magneto-Micropolar Thermoelastic Medium with Two Temperatures for Three-Phase-Lag Model

The present paper is concerned with the wave propagation in a micropolar thermoelastic solid with distinct two temperatures under the effect of the magnetic field in the presence of the gravity field and an internal heat source.The formulation of the problem is applied in the context of the three-phase-lag model and Green-Naghdi theory without dissipation.The medium is a homogeneous isotropic thermoelastic in the half-space.The exact expressions of the considered variables are obtained by using normal mode analysis.Comparisons are made with the results in the two theories in the absence and presence of the magnetic field as well as the two-temperature parameter.A comparison is also made in the two theories for different values of an internal heat source.

Modelling of electron energy absorption and backscattering during EBW

A three-dimensional heat flux model for deep-penetrating electron beam welding(EBW)is established to mathematically describe the physical heat generation process during interaction between electrons and the dynamic molten pool free surface.Monte Carlo method is used to determine the electron-target interaction,and random distribution of initial electrons,progressive trajectory tracing and electron backscattering models are used to describe the spatial distribution of electrons absorption.The model is verified in preset keyholes and applied in the simulation on electron beam welding process,and the calculated bead shape shows a good consistency with experimental results.

Refrigerant Control Strategies for Residential Air-Conditioning and Heat-Pump System

This paper simulated the optimal refrigerant charge inventory of a refrigeration system in air-conditioning operation and heat-pump operation respectively,and studied the refrigerant control strategies in this system.The void fraction in two-phase fluid region was calculated by Harms model.And based on distributed parameter model and Harms model,the refrigerant charge inventory in condenser and evaporator were calculated and analyzed in air-conditioning conditions and heat-pump conditions,respectively.The calculating results of different refrigerant mass between refrigeration and heating conditions indicate that the optimal refrigerant charge inventory in heat-pump conditions is lower than that in air-conditioning conditions.To avoid the decrease of COP due to the surplus refrigerant in heating conditions,we introduced the liquid reservoir control method and associate capillary control method.Both of them could increase the heating capacity of the air-source heat pump.The difference of optimal refrigerant charge inventory in air-conditioning and heat-pump system can be controlled by the liquid reservoir or the associate capillary.

Exact analytical solution to three-dimensional phase change heat transfer problems in biological tissues subject to freezing

Analytically solving a three-dimensional （3-D） bioheat transfer problem with phase change during a freezing process is extremely difficult but theoretically important. The moving heat source model and the Green function method are introduced to deal with the cryopreservation process of in vitro biomaterials. Exact solutions for the 3-D temperature transients of tissues under various boundary conditions, such as totally convective cooling, totally fixed temperature cooling and a hybrid between them on tissue surfaces, are obtained. Furthermore, the cryosurgical process in living tissues subject to freezing by a single or multiple cryoprobes is also analytically solved. A closed-form analytical solution to the bioheat phase change process is derived by considering contributions from blood perfusion heat transfer, metabolic heat generation, and heat sink of a cryoprobe. The present method is expected to have significant value for analytically solving complex bioheat transfer problems with phase change.

Optimization model analysis of centralized groundwater source heat pump system in heating season

The ground-water heat-pump system （GWHP） provides a high efficient way for heating and cooling while consuming a little electrical energy. Due to the lack of scientific guidance for operating control strategy, the coefficient of performance （COP） of the system and units are still very low. In this paper, the running strategy of GWHP was studied. First, the groundwater thermal transfer calculation under slow heat transfixion and transient heat transfixion was established by calculating the heat transfer simulation software Flow Heat and using correction factor. Next, heating parameters were calculated based on the building heat load and the terminal equipment characteristic equation. Then, the energy consumption calculation model for units and pumps were established, based on which the optimization method and constraints were established. Finally, a field test on a GWHP system in Beijing was conducted and the model was applied. The new system operation optimization idea for taking every part of the GWHP into account that put forward in this paper has an important guiding significance to the actual operation of underground water source heat pump.