Formation process of composite plasma electrolytic oxidation coating containing zirconium oxides on AM50 magnesium alloy

The formation processes of a composite ceramic coating on AM50 magnesium alloy prepared by plasma electrolytic oxidation （PEO） in a K 2 ZrF 6 electrolyte solution were studied by scanning electron microscope （SEM） and energy dispersive X-ray spectroscope （EDX）. Electrochemical impedance spectroscopy （EIS） tests were used to study the variation of the corrosion resistance of the coating during the PEO treatment. The results show that the coating formed on Mg alloy is mainly composed of MgO and MgF 2 when the applied voltage is lower than the sparking voltage, and zirconium oxides start to be deposited on Mg substrate after the potential exceeding the sparking voltage. The corrosion resistance of the coating increases with increasing the applied voltage.

Corrosion and antimicrobial property of TiO_(2)/Cu_(2)O and TiO_(2)/Cu_(2)O@CeO_(2)micro-arc oxidation coatings on Ti-6Al-4V alloys in natural seawater

Microarc oxidation is an effective surface treatment for improving certain properties of metals and their alloys.In this paper,TiO_(2)/Cu_(2)O and TiO_(2)/Cu_(2)O@CeO_(2)coatings were prepared on Ti-6Al-4V by microarc oxidation.Thecoatings exhibited good corrosion resistance and antimicrobial properties.X-ray diffraction(XRD),scanning electronmicroscopy(SEM),and 3D laser confocal were used to characterize the coatings.The properties of TiO_(2)/Cu_(2)O and TiO_(2)/Cu_(2)O@CeO_(2)coatings were analyzed,including microstructure,surface roughness,corrosion resistance,andantimicrobial properties.The electrochemical results showed that the coatings prepared by microarc oxidation hadenhanced corrosion resistance compared to the substrate.The antibacterial properties of TiO_(2)/Cu_(2)O and TiO_(2)/Cu_(2)O@CeO_(2)coating against Pseudomonas aeruginosa were evaluated by fluorescence microscopy and plate counting.The antibacterial rate of TiO_(2)/Cu_(2)O@CeO_(2)coating was up to 99.70%.In summary,the TiO_(2)/Cu_(2)O and TiO_(2)/Cu_(2)O@CeO_(2)coatings prepared by microarc oxidation have a potential application background in the field of marine corrosionprotection and biofouling.

Self-repairing Al_(2)O_(3)-TiO_(2)coatings fabricated through plasma electrolytic oxidation with various cathodic pulse parameters

The influence of cathodic pulse parameters was evaluated on plasma electrolytic oxidation(PEO)coatings grown on 7075 aluminum alloy in a silicate-based electrolyte containing potassium titanyl oxalate(PTO)using pulsed bipolar waveforms with various cathodic duty cycles and cathodic current densities.The coatings were characterized by SEM,EDS,and XRD.EIS was applied to investigate the electrochemical properties.It was observed that the increase of cathodic duty cycle and cathodic current density from 20%and 6 A/dm^(2) to 40%and 12 A/dm^(2) enhances the growth rate of the inner layer from 0.22 to 0.75μm/min.Adding PTO into the bath showed a fortifying effect on influence of the cathodic pulse and the mentioned change of cathodic pulse parameters,resulting in an increase of the inner layer growth rate from 0.25 to 1.10μm/min.Based on EDS analysis,Si and Ti were incorporated dominantly in the upper parts of the coatings.XRD technique merely detectedγ-Al_(2)O_(3),and there were no detectable peaks related to Ti and Si compounds.However,the EIS results confirmed that the incorporation of Ti^(4+)into alumina changed the electronic properties of the coating.The coatings obtained from the bath containing PTO using the bipolar waveforms with a cathodic duty cycle of 40%and current density values higher than 6 A/dm^(2) showed highly appropriate electrochemical behavior during 240 d of immersion due to an efficient repairing mechanism.Regarding the effects of studied parameters on the coating properties,the roles of cathodic pulse parameters and PTO in the PEO process were highlighted.

Thermal conductivity of (Sm_(1-x)La_x)_2Zr_2O_7 (x=0,0.25,0.5,0.75 and 1) oxides for advanced thermal barrier coatings

Pyrochlore oxides of general compositions, A2Zr2O7, where A is a 3＋ cation （La to Lu）, are promising candidate materials for applications as high temperature thermal barrier coatings because of their high melting points, high thermal expansion coefficients, and low thermal conductivities. In this study, oxides of Sm2Zr2O7, （Smo.75La0.25）2Zr2O7, （Sm0.5 La0.5）2 ZreO7, （Sm0.25La0.75）eZr2O7 and La2Zr2O7 were prepared by solid reactions at 1600℃ for 10 h using Sm2O3, La2O3 and ZrO2 as the reactants. The phase compositions of these ceramic materials were analyzed by X-ray diffractometer （XRD） and fourier transform infrared spectroscopy （FT-IR） methods, respectively. The microstructure was observed by scanning electron microscope （SEM）. The thermal conductivities of these ceramic materials were measured using laser-flash method. XRD and FT-IR results showed that pure ceramic materials with pyrochlore structure were prepared successfully. SEM results indicated that microstructures of these ceramic materials were dense and grain boundaries were very clean. The La2O3 doped Sm2Zr2O7 pyrochlores （Sm0.75 La0.25）2Zr2O7 and （Sm0.5 La0.5）2 Zr2O7 had lower thermal conductivity than the undoped Sm2Zr2O7. The thermal conductivity of （Sm0.25La0.75）2Zr2O7 was found to be lower than that of La2Zr2O7. The results showed that these ceramic materials had the potential to be used as candidate materials for TBCs.

Research progress in antioxidation and anti-ablation coatings of carbon-based materials:A review

Carbon materials(graphite or C/C composites)are widely used in aerospace applications due to their unique performance advantages,including low density,high specific strength and low coefficients of thermal expansion.However,carbon materials are highly susceptible to destructive oxidation in high-temperature oxygen-containing environments,limiting their application scope and service life.Coating technology is an effective approach for solving the above problem,and ceramic coatings are the most widely used protective system.In this review,the latest research progress regarding different types of silicon carbide-based antioxidation and anti-ablation ceramic coatings on the surfaces of carbon materials is described,and the protective properties and mechanism analysis of the SiC and modified SiC coatings by ultrahigh-temperature ceramic borides,carbides,silicides and other reinforcements are elucidated.In addition,the current main challenges of ceramic coatings are carefully analysed,and the perspectives for the future development of ceramic protection coatings are also discussed.

Scavenging of Cd through Fe/Mn oxides within natural surface coatings

The dynamics of Cd scavenging from solutions by Fe/Mn oxides in natural surface coatings （NSCs） was investigated under laboratory conditions. Selective extraction methods were employed to estimate the contributions of Fe/Mn oxides, where hydroxylamine hydrochloride （0.01 mol/L NH2OH-HCl ＋ 0.01 mol/L HNO3）, sodium dithionite （0.4 mol/L Na2S2O4） and nitric acid （10% HNO3） were used as extraction reagents. The Cd scavenging was accomplished with developing periods of the NSCs （totally 21 data sets）. The resulting process dynamics fitted well to the Elovich equation, demonstrating that the amount of Cd scavenged was proportional to the increments of Fe/Mn oxides that were accumulated in the NSCs. The amount of Cd bound to Fe oxides （MCdFe） and Mn oxides （MCdMn） could be quantified by solving two equations based on the properties of two extraction reagents. The amount of Cd scavenged by Fe/Mn oxides could also be estimated using MCdFe and MCdMn divided by the total amounts of Fe and Mn oxides in the NSCs, respectively. The results indicated that the Cd scavenging by Fe/Mn oxides was dominated by Fe oxides, with less roles attributed to Mn oxides. The estimated levels of Cd scavenging through Fe and Mn oxides agreed well with those predicted through additive-adsorption and linear-regression models.

Measurement of Atrazine Adsorption onto Surficial Sediments(Natural Surface Coatings)——New Evidence for the Importance of Fe Oxides

To reveal the relative contribution of the components, Fe, Mn oxides or organic materials（OMs） in the surficial sediments（SSs）, and the natural surface coating samples（NSCSs） to adsorbing atrazine（AT）, a selective chemical extraction technique was employed, to remove the different components, and the adsorption characteristics of AT on the SSs and the NSCSs were investigated. The observed adsorptions of AT on the original and extracted SSs and NSCSs were analyzed by nonlinear least squares fitting（NLSF） to estimate the relative contribution of the components. The results showed that the maximum adsorption of AT on the NSCSs was greater than that in the SSs, before and after extraction treatments, implying that the NSCSs were more dominant than the SSs for organic pollutant adsorption. It was also found that the Fe oxides, OMs, and residues in SSs（NSCSs） facilitated the adsorption of AT, but Mn oxides directly or indirectly restrained the interaction of AT with SSs（NSCSs） particles. The contribution of the Fe oxides to AT adsorption was more than that of OMs; the greatest contribution to AT adsorption on a molar basis was from the Fe oxides in the nonresidual fractions, indicating that the Fe oxides played an important role in controlling the environmental behavior of AT in an aquatic environment.

Effect of heating temperature on surface oxides of a Zn-1.2Al-1.2Mg coated press-hardened steel

The experiment utilized commercial hot-dip Zn-1.2Al-1.2Mg(designated ZM)coated steel sheets,which were heated in a resistance furnace and held for 5 min at temperatures ranging from 600℃to 900℃.The main goal was to investigate the effect of heating temperature on the surface oxidation behavior of the ZM coating.The results show that at lower heating temperatures,the surface oxides are mainly composed of an original thin Al_(2)O_(3) layer,which acted as a barrier preventing further oxidation of the coating.By contrast,at higher heating temperatures,intermetallic phase formation caused Al_(2)O_(3) layer fragmentation.As a result,the oxide layer of the coating surface became more complex,featuring thicker Al_(2)O_(3),MgO,and ZnO.

Influence of oxides on high velocity arc sprayed Fe-Al/Cr_3C_2 composite coatings

Fe-Al/Cr3C2 coatings were sprayed on low steel by high velocity arc spraying（HVAS） technology. The influences of oxides on erosion, corrosion and wear behavior for high velocity arc sprayed Fe-Al/Cr3C2 coatings were studied. The results show that HVAS-sprayed Fe-Al/Cr3C2 coatings have good erosion, heat corrosion and wear resistance. The erosion resistance improves with the increase of the temperature. On one hand, the ferrous oxides are incompact, so they peel off the surface of the coatings easily during the high temperature erosion. On the other hand, compact Al2O3 films on the surface can protect the coatings.

Lead and Cadmium Adsorption onto Iron Oxides and Manganese Oxides in the Natural Surface Coatings Collected on Natural Substances in the Songhua River of China

Natural surface coatings collected from natural substances （NSCsNS） were employed to study the roles of the main chemical components （iron oxides, manganese oxides, and other components） in controlling the adsorption of lead（Pb） and cadmium（Cd） in aquatic environments. The selective chemical extraction followed by the adsorption of Pb and Cd experiments and statistical analysis, were used to investigate the adsorption property of each component. Hydroxylamine hydrochloride was used to remove manganese oxides selectively, and sodium dithionite was used to extract iron oxides and manganese oxides. The result indicated that iron oxides and manganese oxides played an important role in the adsorption of Pb and Cd on NSCsNS, and the relative contribution was about two-thirds. The contribution of manganese oxides was the greatest, with a lesser role indicated for other components. The adsorption ability of manganese oxides for Pb and Cd was greater than that of iron oxides or other components for Pb and Cd. The Pb adsorption observed in each component was greater than Cd adsorption.

Migration of Oxides in a Composite Coating and Its Effect on Inhibiting Coating Degradation

Based on the fact that the dispersed rare earth oxide particles in an electrolytic co-deposited Ni-R_2O_3 layer migrated and accumulated at the substrate/coating interface immediately after aluminizing,the mechanism of migration of the oxides and its effect on the behaviour of degradation of the coatings oxidized at 1100℃ were studied in this paper.The Ni-R_2O_3 layers were treated in vacuum at 900℃ and aluminized at 1100℃ separately.The results indicated that the migration and accumulation of R_2O_3 particles were favorable to the gathering of R_2O_3 at higher temperatures,and the small size oxides were easier to migrate and gather.The drawing effect of grain boundary was used to explain this behaviour.The microstructures of the coatings oxidized at 1100℃ were ob- served.It was found that the coating degradations were related to the amount and distribution of the accumulated R_2O_3 at the alloy/coating interface.Three typical kinds of the accumulated layers were identified.The continuous oxide layers acted as diffusion barrier which could inhibit the coat- ing degradation effectively.

Preparation and oxidation property of ZrB_2-MoSi_2/SiC coating on carbon/carbon composites

To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.

Double SiC coating on carbon/carbon composites against oxidation by a two-step method

To improve the oxidation resistance of C/C composites, a double SiC protective coating was prepared by a two-step technique. Firstly, the inner SiC layer was prepared by a pack cementation technique, and then an outer uniform and compact SiC coating was obtained by low pressure chemical vapor deposition. The microstructures and phase compositions of the coatings were characterized by SEM, EDS and XRD analyses. Oxidation behaviour of the SiC coated C/C composites was also investigated. It was found that the double SiC coating could protect C/C composites against oxidation at 1773 K in air for 178 h with a mass loss of 1.25%. The coated samples also underwent thermal shocks between 1773 K and room temperature 16 times. The mass loss of the coated C/C composites was only 2.74%. Double SiC layer structures were uniform and dense, and can suppress the generation of thermal stresses, facilitating an excellent anti-oxidation coating.

Preparation and oxidation resistance of mullite/SiC coating for carbon materials at 1150 ℃

To protect carbon materials from oxidation, mullite/SiC coatings were prepared on graphite by chemical vapor reaction (CVR) and slurry sintering. The XRD analyses show that the phase of the outer-layer coating is composed of SiO2 and mullite, and the inner-layer coating is mainly composed of β-SiC. The anti-oxidation behavior of the coating and the Rockwell hardness (HRB) of the coating after oxidation were investigated. The oxidation test shows that the as-prepared multi-layer coating exhibits excellent antioxidation and thermal shock resistance at high temperature. After oxidation at 1150 ℃ for 109 h and thermal shock cycling between 1150 ℃ and room temperature for 12 times, the mass gain of the coated sample is 0.085%. Meanwhile, the indentation tests also demonstrate that the as-prepared coating has good bonding ability between the layers.

Corrosion behavior of micro-arc oxidation coating on AZ91D magnesium alloy in NaCl solutions with different concentrations

Ceramic oxide coatings were prepared on AZ91D magnesium alloys in alkaline silicate solution using micro-arc oxidation（MAO） technique.The corrosion behavior of MAO coating on AZ91D magnesium alloys in NaCl solutions with different concentrations（0.1%,0.5%,1.0%,3.5% and 5.0% in mass fraction） was evaluated by electrochemical measurements and immersion tests.The results showed that the corrosion rate of the MAO coated AZ91D increased with increasing chloride ion concentration.The main form of corrosion failure was localized corrosion for the MAO coated AZ91D immersed in higher concentration NaCl solutions（1.0%,3.5% and 5.0%）,while it was general corrosion in dilute NaCl solutions（0.1% and 0.5%）.Two different stages of the failure process of the MAO coated AZ91D could be identified：1） occurrence of the metastable pits and 2） growth of the pits.Different equivalent circuits were also proposed based on the results of electrochemical impedance spectroscopy（EIS） for the MAO coated AZ91D immersed in different concentrations of NaCl solutions for 120 h.

C/SiC/MoSi_2-SiC-Si multilayer coating for oxidation protection of carbon/carbon composites

C/SiC/MoSi2-SiC-Si oxidation protective multilayer coating for carbon/carbon （C/C） composites was prepared by pack cementation and slurry method. The microstructure, element distribution and phase composition of the as-received coating were analyzed by scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS） and X-ray diffraction （XRD）. The results show that the multilayer coating was composed of MoSi2, SiC and Si. It could effectively protect C/C composites against oxidation for 200 h with the mass loss of 3.25% at 1873 K in static air. The mass loss of the coated C/C composites results from the volatilization of SiO2 and the formation of cracks and bubble holes in the coating.

SiC-MoSi_2/ZrO_2-MoSi_2 coating to protect C/C composites against oxidation

To improve the oxidation resistance of carbon/carbon （C/C） composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method. The microstructures and phase compositions of the coated C/C composites were analyzed by scanning electron microscopy and X-ray diffraction, respectively. The result shows that the SiC-MoSi2/ZrO2-MoSi2 coating is dense and crack-free with a thickness of 250-300 μm. The preparation and the high temperature oxidation property of the coated composites were investigated. The as-received coating has excellent oxidation protection ability and can protect C/C composites from oxidation for 260 h at 1773 K in air. The excellent anti-oxidation performance of the coating is considered to come from the formation of ZrSiO4, which improves the stability of the coating at high temperatures.

Effects of current density on microstructure and properties of plasma electrolytic oxidation ceramic coatings formed on 6063 aluminum alloy

Plasma electrolytic oxidation (PEO) ceramic coatings were fabricated in a silicate-based electrolyte with the addition of potassium fluorozirconate (K2ZrF6) on 6063 aluminum alloy, and the effects of current density on microstructure and properties of the PEO coatings were studied. It was found that pore density of the coatings decreased with increasing the current density. The tribological and hardness tests suggested that the ceramic coating produced under the current density of 15 A/dm2showed the best mechanical property, which matched well with the phase analysis. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves proved that the coating obtained under 15 A/dm2 displayed the best anti-corrosion property, which was directly connected with morphologies of coatings.

Formation mechanism and oxidation behavior of MoSi_2-SiC protective coating prepared by chemical vapor infiltration/reaction

In order to protect C/C composites from oxidation, SiC-MoSi2 composite coating was synthesized by chemical vapor infiltration /reaction （CVI/CVR） technology. A porous Mo layer was prefabricated on SiC coated C/C composites, and then MoSi2 and SiC were subsequently prepared in a CVI /CVR process using methyltrichlorosilane （MTS） as precursor. The deposition and reaction mechanism of the MoSi2-SiC composite coating was investigated by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The oxidation behavior of SiC-MoSi2 coated specimens was tested. The results show that the porous Mo layer can be densified with SiC phase decomposed from MTS, and transformed into SiC-MoSi2 by reacting with MTS as well. A dense composite coating was prepared with optimized deposition parameters. The coated specimen exhibits a good oxidation resistance with a little mass loss of 1.25% after oxidation at 1500 °C for 80 h.

Preparation and oxidation behaviour of electrodeposited Ni-CeO_2 nanocomposite coatings

Ni-CeO2 nanocomposite coatings with different CeO2 contents were prepared by codeposition of Ni and CeO2 nanoparticles with an average particle size of 7 nm onto pure Ni surfaces from a nickel sulfate. The CeO2 nanoparticles were dispersed in the electrodeposited nanocrystalline Ni grains （with a size range of 10-30 nm）. The isothermal oxidation behaviours of Ni-CeO2 nanocomposite coatings with two different CeO2 particles contents and the electrodeposited pure Ni coating were comparatively investigated in order to elucidate the effect of CeO2 at different temperatures and also CeO2 contents on the oxidation behaviour of Ni-CeO2 nanocomposite coatings. The results show that the as-codeposited Ni-CeO2 nanocomposite coatings have a superior oxidation resistance compared with the electrodeposited pure Ni coating at 800 °C due to the codeposited CeO2 nanoparticles blocking the outward diffusion of nickel along the grain boundaries. However, the effects of CeO2 particles on the oxidation resistance significantly decrease at 1050 °C and 1150 °C due to the outward-volume diffusion of nickel controlling the oxidation growth mechanism, and the content of CeO2 has little influence on the oxidation.