The submerged arc brazing method was used to connect the tin-based babbit alloy with the steel matrix.The microstructure of the submerged arc brazed Babbitt interface layer on the surface of Q235B steel was analyzed b...The submerged arc brazing method was used to connect the tin-based babbit alloy with the steel matrix.The microstructure of the submerged arc brazed Babbitt interface layer on the surface of Q235B steel was analyzed by OM,SEM and EDS and the hardness properties of the joint interface layer were tested by MH-5 microhardness tester.the result of research shows that a layer of canine-shaped intermetallic compound with uneven thickness is formed at the interface,and the thickness is 10–20μm.The interface layer includes two kinds of compound layers,namely the FeSn layer near the side of the steel substrate and FeSn2 layer near the side of the babbit.During the interfacial reaction process,Fe atoms in the steel matrix dissolve into the liquid babbit alloy and form a certain concentration gradient at the interface.The farther from the interface,the lower the Fe atom concentration.The growth of Gibbs free energy of FeSn is lower when the temperature is above 780.15 K,and the temperature during the welding process is much higher than 780.15 K,moreover the precipitation temperature of FeSn is higher.Therefore,in the subsequent cooling process,FeSn is first precipitated from the interface near the side of steel matrix and then FeSn2 is precipitated from the interface near the side of babbit alloy.Microhardness test showed that the intermetallic compound at the interface layer significantly improved the hardness properties.展开更多
针对巴氏合金ZChSnSb11-6工作过程中的蠕变现象，对合金进行蠕变实验。基于蠕变实验所得蠕变曲线，证实ZChSnSb11-6在实际工作条件下会发生明显的蠕变现象，同时利用WDW-E100D试验机，获得ZChSnSb11-6蠕变前后的屈服强度等力学性能。通...针对巴氏合金ZChSnSb11-6工作过程中的蠕变现象，对合金进行蠕变实验。基于蠕变实验所得蠕变曲线，证实ZChSnSb11-6在实际工作条件下会发生明显的蠕变现象，同时利用WDW-E100D试验机，获得ZChSnSb11-6蠕变前后的屈服强度等力学性能。通过分析合金蠕变、力学性能和显微组织之间的关系，得知蠕变明显降低ZChSnSb11-6的强度、塑性及抗弹性变形能力，并得到合金蠕变机理，明确ZChSnSb11-6蠕变变形是应变硬化与再结晶回复长时间交替作用的结果。通过计算合金的应变硬化指数，证实蠕变使合金均匀变形的能力降低，增大合金发生断裂破坏的可能性。同时，基于硬度试验获得合金硬度随温度变化的计算公式，确定ZChSnSb11-6的蠕变临界温度范围为50~60℃。通过观察ZChSnSb11-6蠕变前后的显微组织，发现蠕变使合金组织中SnSb和Cu 6 Sn 5明显减少，导致合金力学性能降低。展开更多
基金supported by the University Natural Science Research Project of Jiangsu Province(Grant No.15KJA460006)
文摘The submerged arc brazing method was used to connect the tin-based babbit alloy with the steel matrix.The microstructure of the submerged arc brazed Babbitt interface layer on the surface of Q235B steel was analyzed by OM,SEM and EDS and the hardness properties of the joint interface layer were tested by MH-5 microhardness tester.the result of research shows that a layer of canine-shaped intermetallic compound with uneven thickness is formed at the interface,and the thickness is 10–20μm.The interface layer includes two kinds of compound layers,namely the FeSn layer near the side of the steel substrate and FeSn2 layer near the side of the babbit.During the interfacial reaction process,Fe atoms in the steel matrix dissolve into the liquid babbit alloy and form a certain concentration gradient at the interface.The farther from the interface,the lower the Fe atom concentration.The growth of Gibbs free energy of FeSn is lower when the temperature is above 780.15 K,and the temperature during the welding process is much higher than 780.15 K,moreover the precipitation temperature of FeSn is higher.Therefore,in the subsequent cooling process,FeSn is first precipitated from the interface near the side of steel matrix and then FeSn2 is precipitated from the interface near the side of babbit alloy.Microhardness test showed that the intermetallic compound at the interface layer significantly improved the hardness properties.
文摘针对巴氏合金ZChSnSb11-6工作过程中的蠕变现象，对合金进行蠕变实验。基于蠕变实验所得蠕变曲线，证实ZChSnSb11-6在实际工作条件下会发生明显的蠕变现象，同时利用WDW-E100D试验机，获得ZChSnSb11-6蠕变前后的屈服强度等力学性能。通过分析合金蠕变、力学性能和显微组织之间的关系，得知蠕变明显降低ZChSnSb11-6的强度、塑性及抗弹性变形能力，并得到合金蠕变机理，明确ZChSnSb11-6蠕变变形是应变硬化与再结晶回复长时间交替作用的结果。通过计算合金的应变硬化指数，证实蠕变使合金均匀变形的能力降低，增大合金发生断裂破坏的可能性。同时，基于硬度试验获得合金硬度随温度变化的计算公式，确定ZChSnSb11-6的蠕变临界温度范围为50~60℃。通过观察ZChSnSb11-6蠕变前后的显微组织，发现蠕变使合金组织中SnSb和Cu 6 Sn 5明显减少，导致合金力学性能降低。
