Influence of high pulsed magnetic field on tensile properties of TC4 alloy

The tensile tests of TC4 alloy are carried on electronic universal testing machine in the synchronous presence of high pulsed magnetic field（HPMF） parallel to the axial direction.The effects of magnetic induction intensity（5 = 0,1 T,3 T,and 5 T） on elongation（5） of TC4 alloy are investigated.At 3 T,the elongation arrives at a maximum value of12.41%,which is enhanced by 23.98%in comparison with that of initial sample.The elongation curve shows that 3 T is a critical point.With B increasing,the volume fraction of α phase is enhanced from 49.7%to 55.9%,which demonstrates that the HPMF can induce the phase transformation from β phase to α phase.Furthermore,the magnetic field not only promotes the orientation preference of crystal plane along the slipping direction,but also has the effect on increasing the dislocation density.The dislocation density increases with the enhancement of magnetic induction intensity and the 3-T parameter is ascertained as a turning point from increase to decrease tendency.When B is larger than 3 T,the dislocation density decreases with the enhancement of B.The influence of magnetic field is analyzed on the basis of magneto-plasticity effect.The high magnetic field will enhance the dislocation strain energy and promote the state conversion of radical pair generated between the dislocation and obstacles from singlet into triplet state,in which is analyzed the phenomenon that the dislocation density is at an utmost with B = 3 T.Finally,the inevitability of optimized 3-T parameter is further discussed on a quantum scale.

Weld shape and microstructure of TC4 laser welding with activating flux of Na_(2)SiF_(6)

Na_(2)SiF_(6) was used as surface activating flux for laser welding of TC4 titanium alloy. The effect of Na_(2)SiF_(6) on TC4 titanium alloy laser welding was determined by observing the weld surface. The morphological characteristics of the high temperature plasma above the workpiece was observed and analyzed by using high-speed digital camera system. The variation of weld depth,width and microstructure were analyzed by optical microscope. The experimental results show that laser weld of TC4 titanium alloy has good appearance with activating flux of Na_(2)SiF_(6), weld penetration increases by about 0.8%–12%, while weld surface width decrease by about 10%–29%, the depth to width ratio is effectively improved. The inhomogeneity of weld microstructure was improved, and the crystallization direction of β columnar crystals on the upper part of the weld was changed, the grain size and microstructure of the weld were refined by Na_(2)SiF_(6).

Improving performance of macro electrolyte jet machining of TC4 titanium alloy:Experimental and numerical studies

Electrolyte jet machining(EJM)is a promising method for shaping titanium alloys due to its lack of tool wear,thermal and residual stress,and cracks and burrs.Recently,macro-EJM has attracted increasing attention for its high efficiency in machining wide grooves or planes.However,macro-EJM generates large amounts of electrolytic products,thereby increasing the difficulty of rapid product removal with a standard tool and reducing the surface quality.Therefore,for enhanced product transport,a novel tool with a back inclined end face was proposed for macroEJM of TC4 titanium alloy.For comparison,also proposed were ones with a standard flat end face,a front inclined end face,and both front and back inclined end faces.The flow field distributions of all proposed tools were simulated numerically,and experiments were also conducted to validate the simulation results.The results show that one with a 5°back inclined end face can decrease the lowvelocity flow zone in the machining area and increase the high-velocity flow zone at the back end of tool,thereby promoting rapid product removal.A relatively smooth bright-white groove surface was obtained.The same tool also resulted in the highest machining depth and material removal rate among the tested ones.In addition,rapid product removal was beneficial to the subsequent processing.Because of its rapid product removal,the machining depth and material removal rate during deep groove machining using the tool with a 5°back inclined end face were respectively 7%and14%higher than those produced using a standard one.Moreover,the lowest bottom height difference of 0.027 mm can be obtained when the step-over value was 8.2 mm,and a plane with a depth of0.285 mm and a bottom height difference of 0.03 mm was fabricated using the tool with a 5°back inclined end face.