A new surface treatment process is presented that improves the properties of Ti-6Al-4V alloy.This process is based on thermal oxidation,in which the surface properties of the titanium alloy are improved via simultaneo...A new surface treatment process is presented that improves the properties of Ti-6Al-4V alloy.This process is based on thermal oxidation,in which the surface properties of the titanium alloy are improved via simultaneous nitriding and oxidation.The test results indicate that the resulting surface layer consists of TiO 2 and TiN.The sample with the best mechanical properties and corrosion resistance was sintered at a temperature of 800℃.展开更多
Surface mechanical attrition treatment (SMAT) was performed on biomedicalβ-type TiNbZrFe alloy for 60 min at room temperature to study the effect of surface nanocrystallization on the corrosion resistance of TiNbZrFe...Surface mechanical attrition treatment (SMAT) was performed on biomedicalβ-type TiNbZrFe alloy for 60 min at room temperature to study the effect of surface nanocrystallization on the corrosion resistance of TiNbZrFe alloy in physiological environment. The surface nanostructure was characterized by TEM, and the electrochemical behaviors of the samples with nanocrystalline layer and coarse grain were comparatively investigated in 0.9% NaCl and 0.2% NaF solutions, respectively. The results indicate that nanocrystallines with the size of 10-30 nm are formed within the surface layer of 30 μm in depth. The nanocrystallized surface behaves higher impedance, more positive corrosion potential and lower corrosion current density in 0.9%NaCl and 0.2%NaF solutions as compared with the coarse grain surface. The improvement of the corrosion resistance is attributed to the rapid formation of stable and dense passive film on the nanocrystallized surface of TiNbZrFe alloy.展开更多
Mg-Li alloy,as a superlight metallic engineering material,shows great potential in the fields of aerospace and militarydue to its high specific strength,better formability,and excellent electromagnetic shielding perfo...Mg-Li alloy,as a superlight metallic engineering material,shows great potential in the fields of aerospace and militarydue to its high specific strength,better formability,and excellent electromagnetic shielding performance.The research process ofMg-Li alloys is reviewed and three main problems are pointed out.Aimed at the poor corrosion resistance of Mg-Li alloys,thecorrosion behavior is mainly summarized.The surface treatment technologies,including electroplating,electroless plating,plasmaspraying,molten salt replacement,conversion coating,anodizing,micro-arc oxidation,organic coating,and organic-inorganic hybridcoating,are introduced in detail.Finally,the future development of corrosion and protection of Mg?Li alloys is discussed.展开更多
A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray d...A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray diffraction(XRD),respectively.The tribological performance was measured to investigate its dependence on the nitriding-sulfurizing composite treatment process.The results indicated that the composite layer was mainly comprised of Ti2N,TiN,and TiS2.It was found that the composite layer exhibited superior tribological properties under dry friction and absolute sliding conditions due to the formation of sulfides with self-lubricating function.展开更多
Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process paramete...Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.展开更多
In the oxygen diffusion hardened condition,untreated and laser surface melted pure titanium alloy (TA4) by Nd:YAG pulsed laser,are hardened at temperatures of 650 to 700℃ with the end result being a passive,mechanica...In the oxygen diffusion hardened condition,untreated and laser surface melted pure titanium alloy (TA4) by Nd:YAG pulsed laser,are hardened at temperatures of 650 to 700℃ with the end result being a passive,mechanically stable,abrasion resistant oxide ceramic rutile surface layer.The thickness of this surface layer depends on the time,temperature,and the microstructure of the Ti substrate.This paper describes the results of x-ray diffraction analysis,scanning electron microscope (SEM),microhardness measurements,and corrosion resistance measurements of hardened pure and laser treated Ti substrate.The oxygen diffusion hardened titanium alloy after laser surface melted samples (L-TA4) had a more pronounced grain structure and significantly higher roughness values than the untreated pure TA4 (U-TA4)samples.The L-TA4 samples also exhibited at least equivalent corrosion behavior and a definite increase in surface hardness compared to the U-TA4 samples.The results of this work suggest that laser surface melting plays a key role for effective oxygen diffusion hardening at 650-700℃ for pure and laser treated pure Ti alloys.展开更多
Magnesium(Mg)alloys have been widely used in automobile,aviation,computer,and other fields due to their lightweight,high specific strength and stiffness,low pollution,and good electromagnetic shielding performance.How...Magnesium(Mg)alloys have been widely used in automobile,aviation,computer,and other fields due to their lightweight,high specific strength and stiffness,low pollution,and good electromagnetic shielding performance.However,the chemical stability of Mg alloys is poor,especially in the corrosive medium environment with high stress corrosion sensitivity,which causes sudden damage to structural components and restricts their application field.In recent years,owing to the increasing failure rate of engineering structures caused by stress corrosion of Mg alloys,it has become necessary to understand and pay more attention to the stress corrosion cracking(SCC)behavior of Mg alloys.In this paper,the SCC mechanisms and test methods of Mg alloys have been summarized.The recent research progress on SCC of Mg alloys has been reviewed from the aspects of alloying,preparation process,surface modification,corrosive medium,and strain rate.More importantly,future research trends in the field of SCC of Mg alloys have also been proposed.展开更多
The influence of hydrofluoric acid(HF) treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations...The influence of hydrofluoric acid(HF) treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations at room temperature.Microstructural evolutions of the specimens were characterized by atomic force microscopy,X-ray diffraction,field-emission scanning electron microscopy.The corrosion resistance was examined through potentiodynamic polarization and immersion test in Kokubo solution.The results revealed that the fluoride treated Mg-0.5Ca alloys produced by immersion in 40% HF provided more uniform,dense and thicker coating layer(12.6 μm) compared with the 35% HF treated specimen.The electrochemical test showed that the corrosion resistance of fluoride treated specimen was 35 times higher compared with the untreated Mg-0.5Ca alloy specimen in Kokubo solution.In vitro degradation rate of the fluoride treated specimens was much lower than untreated Mg-0.5Ca alloy in Kokubo solution.After immersion test the surface of 40% HF treated sample showed a few corrosion dots,while untreated specimens were fully covered by corrosion products and delamination.Fluoride treated Mg-0.5Ca alloy with 40% HF is a promising candidate as biodegradable implants due to its low degradation kinetics and good biocompatibility.展开更多
C,N-codoped TiO 2 films have been deposited onto stainless steel substrates using plasma surface alloying and thermal oxidation duplex process.Composition analysis shows that the films shield the substrates entirely.T...C,N-codoped TiO 2 films have been deposited onto stainless steel substrates using plasma surface alloying and thermal oxidation duplex process.Composition analysis shows that the films shield the substrates entirely.The TiO 2 films are anatase in structure as characterized by X-ray diffraction.The electrochemical measurements show that the equilibrium corrosion potential positively shifts from-0.275 eV for bare stainless steel to-0.267 eV for C,N-codoped TiO 2 coated stainless steel,and the corrosion current density decreases from 1.3×10-5 A/cm2 to 4.1×10-6 A/cm2.The corrosion resistance obtained by electrochemistry noise also reveals that the C,N-codoped TiO 2 films provide good protection for stainless steel against corrosion in stimulated body fluid.The above results indicate that C,N-codoped TiO 2 films deposited by plasma surface alloying and thermal oxidation duplex process are effective in protecting stainless steel from corrosion.展开更多
The state-of-art of patented technologies for surface treatment of magnesium alloys including chemical conversion electrochemical plating, surface coating, and multiple-step surface treatment technologies was reviewed...The state-of-art of patented technologies for surface treatment of magnesium alloys including chemical conversion electrochemical plating, surface coating, and multiple-step surface treatment technologies was reviewed and analyzed. Some new techniques were introduced. It was found that conversion film technologies account for a large amount of proportion among the patents of surface treatment. These technologies are also the main technologies used in industry. As the structures and service conditions of Mg alloy parts are of variety, a single surface-treatment process can not satisfy all requirements. Combined surface-treatment techniques can meet the needs in different applications. More and more new and environmental friendly techniques were invented. Factors such as capital investment, ease of manufacturing, and coating performances have to be considered when developing a coating technology for the industrial application.展开更多
In order to improve the wear resistance of titanium alloy Ti6Al4V and high temperature oxidation resistance of intermetallic compound TiAl, the Double Glow Plasma Surface Alloying Technique (DG technique) was applied ...In order to improve the wear resistance of titanium alloy Ti6Al4V and high temperature oxidation resistance of intermetallic compound TiAl, the Double Glow Plasma Surface Alloying Technique (DG technique) was applied to modify the surface properties of these materials. Mo, Nb, Cr, Ni were diffused into the substrate materials to form alloyed layers with different properties. This paper shows the microstructure, microhardnesses, distributions of the alloy elements on the alloyed layers. Wear and high temperature oxidation tests were carried out. Test results indicate that the wear resistance of Ti6Al4V and the high temperature oxidation resistance of TiAl were improved significantly.展开更多
Surface treatment of magnesium alloys AZ31 and AZ91HP by a high current pulsed electron beam (HCPEB) was investigated in the present paper. The corrosion resistance of treated samples was tested in a 5% (wt%) NaCl sol...Surface treatment of magnesium alloys AZ31 and AZ91HP by a high current pulsed electron beam (HCPEB) was investigated in the present paper. The corrosion resistance of treated samples was tested in a 5% (wt%) NaCl solution, showing remarkably improvement as manifested by polarization curves. According to EPMA analysis, the intermetallic Mg17Al12 in the surface layer of AZ91HP sample almost disappeared after the treatment of HCPEB, leaving the surface layer in a state of supersaturated solid solution. Both the augmentation of aluminum content and the formation of supersaturated structure in the surface layer are believed to contribute to the improved corrosion resistance of AZ31 and AZ91HP.展开更多
It has been known that the lack of excellent corrosion resistance is the key problem restricting the wide application of Mg−Li alloys.Based on a quantity of literature about corrosion behavior of Mg−Li alloys,this rev...It has been known that the lack of excellent corrosion resistance is the key problem restricting the wide application of Mg−Li alloys.Based on a quantity of literature about corrosion behavior of Mg−Li alloys,this review elaborates the factors affecting the corrosion behavior of Mg−Li alloys and the processing methods for improving corrosion resistance.The corrosion characteristics of Mg−Li alloys are described firstly.Then,it is explained that the grain size,orientation,second phase,and surface film strongly influence corrosion performance,which can be tailored by alloying,plastic deformation,and heat treatment.Further in-depth discussion about the corrosion mechanisms for Mg−Li alloys was also presented.Finally,important points of improving corrosion resistance are suggested.展开更多
文摘A new surface treatment process is presented that improves the properties of Ti-6Al-4V alloy.This process is based on thermal oxidation,in which the surface properties of the titanium alloy are improved via simultaneous nitriding and oxidation.The test results indicate that the resulting surface layer consists of TiO 2 and TiN.The sample with the best mechanical properties and corrosion resistance was sintered at a temperature of 800℃.
基金Projects(N100702001,N120310001)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(20131036)supported by Doctoral Fund of Liaoning Province,ChinaProject(51301037)supported by the National Natural Science Foundation of China
文摘Surface mechanical attrition treatment (SMAT) was performed on biomedicalβ-type TiNbZrFe alloy for 60 min at room temperature to study the effect of surface nanocrystallization on the corrosion resistance of TiNbZrFe alloy in physiological environment. The surface nanostructure was characterized by TEM, and the electrochemical behaviors of the samples with nanocrystalline layer and coarse grain were comparatively investigated in 0.9% NaCl and 0.2% NaF solutions, respectively. The results indicate that nanocrystallines with the size of 10-30 nm are formed within the surface layer of 30 μm in depth. The nanocrystallized surface behaves higher impedance, more positive corrosion potential and lower corrosion current density in 0.9%NaCl and 0.2%NaF solutions as compared with the coarse grain surface. The improvement of the corrosion resistance is attributed to the rapid formation of stable and dense passive film on the nanocrystallized surface of TiNbZrFe alloy.
基金Project(2017zzts005) supported by the Fundamental Research Funds for the Central Universities of Central South University
文摘Mg-Li alloy,as a superlight metallic engineering material,shows great potential in the fields of aerospace and militarydue to its high specific strength,better formability,and excellent electromagnetic shielding performance.The research process ofMg-Li alloys is reviewed and three main problems are pointed out.Aimed at the poor corrosion resistance of Mg-Li alloys,thecorrosion behavior is mainly summarized.The surface treatment technologies,including electroplating,electroless plating,plasmaspraying,molten salt replacement,conversion coating,anodizing,micro-arc oxidation,organic coating,and organic-inorganic hybridcoating,are introduced in detail.Finally,the future development of corrosion and protection of Mg?Li alloys is discussed.
文摘A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray diffraction(XRD),respectively.The tribological performance was measured to investigate its dependence on the nitriding-sulfurizing composite treatment process.The results indicated that the composite layer was mainly comprised of Ti2N,TiN,and TiS2.It was found that the composite layer exhibited superior tribological properties under dry friction and absolute sliding conditions due to the formation of sulfides with self-lubricating function.
基金supported financially by the National Natural Science Foundation of China(Nos.52275148 and U21B2077)Natural Science Foundation of Shanghai(20ZR1415300)+1 种基金Innovation Program of Shanghai Municipal Education Commission(2019-01-07-00-02-E00068)Innovation Program Phase II of AECC Commercial Aircraft Engine Co.Ltd.(Grant No.HT-3RJC1053-2020)。
文摘Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.
基金Foundation item:National Nature Science Foundation of China(50801050)
文摘In the oxygen diffusion hardened condition,untreated and laser surface melted pure titanium alloy (TA4) by Nd:YAG pulsed laser,are hardened at temperatures of 650 to 700℃ with the end result being a passive,mechanically stable,abrasion resistant oxide ceramic rutile surface layer.The thickness of this surface layer depends on the time,temperature,and the microstructure of the Ti substrate.This paper describes the results of x-ray diffraction analysis,scanning electron microscope (SEM),microhardness measurements,and corrosion resistance measurements of hardened pure and laser treated Ti substrate.The oxygen diffusion hardened titanium alloy after laser surface melted samples (L-TA4) had a more pronounced grain structure and significantly higher roughness values than the untreated pure TA4 (U-TA4)samples.The L-TA4 samples also exhibited at least equivalent corrosion behavior and a definite increase in surface hardness compared to the U-TA4 samples.The results of this work suggest that laser surface melting plays a key role for effective oxygen diffusion hardening at 650-700℃ for pure and laser treated pure Ti alloys.
基金supported by the National Natural Science Foundation of China(52071175)the Key Research&Development Plan(Social Development)of Jiangsu Province(BE2020702)。
文摘Magnesium(Mg)alloys have been widely used in automobile,aviation,computer,and other fields due to their lightweight,high specific strength and stiffness,low pollution,and good electromagnetic shielding performance.However,the chemical stability of Mg alloys is poor,especially in the corrosive medium environment with high stress corrosion sensitivity,which causes sudden damage to structural components and restricts their application field.In recent years,owing to the increasing failure rate of engineering structures caused by stress corrosion of Mg alloys,it has become necessary to understand and pay more attention to the stress corrosion cracking(SCC)behavior of Mg alloys.In this paper,the SCC mechanisms and test methods of Mg alloys have been summarized.The recent research progress on SCC of Mg alloys has been reviewed from the aspects of alloying,preparation process,surface modification,corrosive medium,and strain rate.More importantly,future research trends in the field of SCC of Mg alloys have also been proposed.
基金supported financially by Ministry of Higher Education of Malaysia under the Vote Number 78610
文摘The influence of hydrofluoric acid(HF) treatment on the corrosion behavior of the Mg-0.5Ca alloys was investigated by immersion specimen in sodium hydroxide and HF solutions with various concentrations and durations at room temperature.Microstructural evolutions of the specimens were characterized by atomic force microscopy,X-ray diffraction,field-emission scanning electron microscopy.The corrosion resistance was examined through potentiodynamic polarization and immersion test in Kokubo solution.The results revealed that the fluoride treated Mg-0.5Ca alloys produced by immersion in 40% HF provided more uniform,dense and thicker coating layer(12.6 μm) compared with the 35% HF treated specimen.The electrochemical test showed that the corrosion resistance of fluoride treated specimen was 35 times higher compared with the untreated Mg-0.5Ca alloy specimen in Kokubo solution.In vitro degradation rate of the fluoride treated specimens was much lower than untreated Mg-0.5Ca alloy in Kokubo solution.After immersion test the surface of 40% HF treated sample showed a few corrosion dots,while untreated specimens were fully covered by corrosion products and delamination.Fluoride treated Mg-0.5Ca alloy with 40% HF is a promising candidate as biodegradable implants due to its low degradation kinetics and good biocompatibility.
基金Funded by the National Natural Science Foundation of China (No.50771070)Project Innovation of the Graduate Students of Shanxi Province(No.20093038)
文摘C,N-codoped TiO 2 films have been deposited onto stainless steel substrates using plasma surface alloying and thermal oxidation duplex process.Composition analysis shows that the films shield the substrates entirely.The TiO 2 films are anatase in structure as characterized by X-ray diffraction.The electrochemical measurements show that the equilibrium corrosion potential positively shifts from-0.275 eV for bare stainless steel to-0.267 eV for C,N-codoped TiO 2 coated stainless steel,and the corrosion current density decreases from 1.3×10-5 A/cm2 to 4.1×10-6 A/cm2.The corrosion resistance obtained by electrochemistry noise also reveals that the C,N-codoped TiO 2 films provide good protection for stainless steel against corrosion in stimulated body fluid.The above results indicate that C,N-codoped TiO 2 films deposited by plasma surface alloying and thermal oxidation duplex process are effective in protecting stainless steel from corrosion.
基金the financial support of Beijing Key Laboratory for Corrosion,Erosion and Surface Technology and project 9140A18060409QT0202 in China
文摘The state-of-art of patented technologies for surface treatment of magnesium alloys including chemical conversion electrochemical plating, surface coating, and multiple-step surface treatment technologies was reviewed and analyzed. Some new techniques were introduced. It was found that conversion film technologies account for a large amount of proportion among the patents of surface treatment. These technologies are also the main technologies used in industry. As the structures and service conditions of Mg alloy parts are of variety, a single surface-treatment process can not satisfy all requirements. Combined surface-treatment techniques can meet the needs in different applications. More and more new and environmental friendly techniques were invented. Factors such as capital investment, ease of manufacturing, and coating performances have to be considered when developing a coating technology for the industrial application.
文摘In order to improve the wear resistance of titanium alloy Ti6Al4V and high temperature oxidation resistance of intermetallic compound TiAl, the Double Glow Plasma Surface Alloying Technique (DG technique) was applied to modify the surface properties of these materials. Mo, Nb, Cr, Ni were diffused into the substrate materials to form alloyed layers with different properties. This paper shows the microstructure, microhardnesses, distributions of the alloy elements on the alloyed layers. Wear and high temperature oxidation tests were carried out. Test results indicate that the wear resistance of Ti6Al4V and the high temperature oxidation resistance of TiAl were improved significantly.
基金the scientific research foundation for the returned overseas Chinese scholars from state education ministry of P.R.China.
文摘Surface treatment of magnesium alloys AZ31 and AZ91HP by a high current pulsed electron beam (HCPEB) was investigated in the present paper. The corrosion resistance of treated samples was tested in a 5% (wt%) NaCl solution, showing remarkably improvement as manifested by polarization curves. According to EPMA analysis, the intermetallic Mg17Al12 in the surface layer of AZ91HP sample almost disappeared after the treatment of HCPEB, leaving the surface layer in a state of supersaturated solid solution. Both the augmentation of aluminum content and the formation of supersaturated structure in the surface layer are believed to contribute to the improved corrosion resistance of AZ31 and AZ91HP.
基金financial supports from the Natural Science Foundation of China (Nos. 51771060, 51871068, 51971071, 52011530025)the Domain Foundation of Equipment Advance Research of the 13th Fiveyear Plan, China (No. 61409220118)+2 种基金the National Key Research and Development Program, China (No. 2021YFE0103200)the Zhejiang Province Key Research and Development Program, China (No. 2021C01086)the Open Foundation of Key Laboratory of Superlight Materials & Surface Technology of Ministry of Education, China (No. HEU10202104)。
文摘It has been known that the lack of excellent corrosion resistance is the key problem restricting the wide application of Mg−Li alloys.Based on a quantity of literature about corrosion behavior of Mg−Li alloys,this review elaborates the factors affecting the corrosion behavior of Mg−Li alloys and the processing methods for improving corrosion resistance.The corrosion characteristics of Mg−Li alloys are described firstly.Then,it is explained that the grain size,orientation,second phase,and surface film strongly influence corrosion performance,which can be tailored by alloying,plastic deformation,and heat treatment.Further in-depth discussion about the corrosion mechanisms for Mg−Li alloys was also presented.Finally,important points of improving corrosion resistance are suggested.