Based on the loose medium flow field theory, the loose top-coal drawing law of longwall top-coal caving(LTCC) mining technology is studied by using self-developed three-dimensional(3D) test device. The loose top-c...Based on the loose medium flow field theory, the loose top-coal drawing law of longwall top-coal caving(LTCC) mining technology is studied by using self-developed three-dimensional(3D) test device. The loose top-coal drawing test with shields and the controlled test without shields are performed in the condition without any boundary effect. Test results show that shields will cause reduction in drawing volume of coal in the LTCC mining. The deflection phenomenon of drawing body is also observed in the controlled test, which is verified that the deflection of drawing body is caused by shield. It is found that the deflection angle decreases with increasing caving height, with the maximum value of atailand the minimum value of 0. In addition, the formula to calculate the drawing volume is proposed subsequently.The deflection of drawing body is numerically simulated using particle flow code PFC3 Dand the proposed formula to calculate drawing volume in LTCC is also verified.展开更多
A great development has been achieved on thick seam longwall top-coal caving technology in China for the recent years, which has raised face output and efficiency and reduced production cost greatly. In this paper, ac...A great development has been achieved on thick seam longwall top-coal caving technology in China for the recent years, which has raised face output and efficiency and reduced production cost greatly. In this paper, achievements in its production, safety and theoretical research and future tasks are discussed.展开更多
Based on the analysis of the top-coal movement, the appropriate position of holes through which dustcoutrol water is injected is confirmed. And a practical test has been carried out, which has achieved good reuslts bo...Based on the analysis of the top-coal movement, the appropriate position of holes through which dustcoutrol water is injected is confirmed. And a practical test has been carried out, which has achieved good reuslts both in dust control and in the flow rate of water injected into coal.展开更多
Discrete element calculations of the top-coal drawing process for diferent gangue-coal density ratios were conducted to investigate the efect of the gangue-coal density ratio on the drawing mechanism in longwall top-c...Discrete element calculations of the top-coal drawing process for diferent gangue-coal density ratios were conducted to investigate the efect of the gangue-coal density ratio on the drawing mechanism in longwall top-coal caving.The efects were analyzed for the drawing body,the top-coal boundary,and the recovery of top coal.The results show that for increasing density ratio,the initial drawing body on the goaf side is farther away from the drawing support and its width and volume gradually increase.The upper part of the sickle-shaped drawing body extends near the initial drawing body with increasing density ratio in the normal cycling stage,and the distance from the drawing body to the initial drawing body is its maximum width.The larger the density ratio,the smaller the height of the top coal above the goaf at the end of the initial drawing process.The height of the top-coal boundary decreases with increasing density ratio,until it reaches a limit.In a normal cycle,due to hysteretic development,the top-coal boundary moves toward the goaf until the density ratio is approximately 2.0,which is consistent with the physical experiment results.Finally,increasing the advance length of the working face is benefcial for increasing the overall recovery of top coal.展开更多
According to spontaneous combustion propensity,the longwall gob is divided into three zones,including heat dissipation zone,self-heating zone and the choking zone.Only in the self-heating zone can temperature of coal ...According to spontaneous combustion propensity,the longwall gob is divided into three zones,including heat dissipation zone,self-heating zone and the choking zone.Only in the self-heating zone can temperature of coal rise due to oxidation.Studying the distribution of the "Three Zones" in gob is important for predicting and preventing spontaneous combustion in coalmine.In normal mining operations,temperature of coal is roughly constant.The process of mass transfer in the gob is considered to be steady.Based on mass conservation,gas species conservation,darcy's law,Ficks law of diffusion and coal oxidation 1-grade reaction rule,governing equation for air leakage intensity and species concentration are deduced.With critical value of coal spontaneous combustion and the size of longwall workface as basic dimension,a dimensionless steady coupled model of air flow diffusion and chemical reaction in loose coal of Fully Mechanized Top-Coal Caving Mining Workface(FMTCCMW) is setup.By solving the model numerically,regulation of three zones' distribution and spontaneous combustion in the gob can be obtained.The results can be easily popularized to prediction of spontaneous combustion in other coalmines' longwall gob.展开更多
Comprehensive mechanized top-coal caving mining is one of the efficient mining methods in coal mines.However,the goaf formed by comprehensive mechanized top-coal caving mining is high,and the goaf roof collapse will c...Comprehensive mechanized top-coal caving mining is one of the efficient mining methods in coal mines.However,the goaf formed by comprehensive mechanized top-coal caving mining is high,and the goaf roof collapse will cause strong dynamic pressure disturbance,especially the collapse of thick hard roof.Strong dynamic pressure disturbance has an influence on the stability of the roadway,which can lead to large deformation.In order to solve the above problem,a comprehensive pressure releasing and constant resistance energy absorbing control method is proposed.Comprehensive pressure releasing can change the roadway roof structure and cut off the stress transfer between goaf and roadway,which can improve the stress environment of the roadway.The constant resistance energy absorbing(CREA)anchor cable can absorb the energy of surrounding rock deformation and resist the impact load of gangue collapse,so as to ensure the stability of roadway disturbed by strong dynamic pressure.A three-dimensional geomechanics model test is carried out,based on the roadway disturbed by strong dynamic pressure of the extra-large coal mine in western China,to verify the control effect of the new control method.The stress and displacement evolution laws of the roadway with traditional control method and new control method are analyzed.The pressure releasing and energy absorbing control mechanism of the new control method is clarified.The geomechanics model test results show that the new control method can increase the range of low stress zone by 150%and reduce the average stress and the displacement by 34.7%and 67.8%respectively,compared with the traditional control method.The filed application results show that the new control method can reduce the roadway surrounding rock displacement by 67.4%compared with the traditional control method.It shows that the new control method can effectively control the displacement of the roadway disturbed by strong dynamic pressure and ensure that the roadway meets the safety requirements.On this basis,the engineering suggestions for large deformation control of this kind of roadway are put forward.The new control method can provide a control idea for the roadway disturbed by strong dynamic pressure.展开更多
Mineable coal reserves in thick and extra-thick seams account for 44% of the total deposit in China. Fullymechanized top-coal caving technology is a new mining method of safe and efficient underground operations in ex...Mineable coal reserves in thick and extra-thick seams account for 44% of the total deposit in China. Fullymechanized top-coal caving technology is a new mining method of safe and efficient underground operations in extra-thick seams in China. The development of fullymechanized top-coal caving technology in China, which was successfully applied in Face 8105 in Tashan Coal Mine, Datong, Shanxi, China, is analyzed in this paper.Studies on movement pattern of top-coal and roof from fully-mechanized top caving face in 14–20 m extra-thick seams have been carried out. A series of key technologies were successfully developed, including strata control technology, equipment for high-efficient and high-recovery top caving operations, and safety guarantee technology for low gas occurrence and high gas emission. As a result, the fully-mechanized top-coal caving Face 8105, with large mining height in Tashan Coal Mine, has achieved a recovery rate of 88.9% and an average equipment operation rate of 92.1%. With coal production of 10.84 Mt in 2011,the demonstration project is a technology and equipment breakthrough for fully-mechanized top-coal caving face in extra-thick coal seams with large mining height.展开更多
基金financially supported by the Coal Joint Funds of the National Natural Science Foundation of China(No.U1361209)the National Basic Research Program of China(973 Program)(No.2013CB227903)
文摘Based on the loose medium flow field theory, the loose top-coal drawing law of longwall top-coal caving(LTCC) mining technology is studied by using self-developed three-dimensional(3D) test device. The loose top-coal drawing test with shields and the controlled test without shields are performed in the condition without any boundary effect. Test results show that shields will cause reduction in drawing volume of coal in the LTCC mining. The deflection phenomenon of drawing body is also observed in the controlled test, which is verified that the deflection of drawing body is caused by shield. It is found that the deflection angle decreases with increasing caving height, with the maximum value of atailand the minimum value of 0. In addition, the formula to calculate the drawing volume is proposed subsequently.The deflection of drawing body is numerically simulated using particle flow code PFC3 Dand the proposed formula to calculate drawing volume in LTCC is also verified.
文摘A great development has been achieved on thick seam longwall top-coal caving technology in China for the recent years, which has raised face output and efficiency and reduced production cost greatly. In this paper, achievements in its production, safety and theoretical research and future tasks are discussed.
文摘Based on the analysis of the top-coal movement, the appropriate position of holes through which dustcoutrol water is injected is confirmed. And a practical test has been carried out, which has achieved good reuslts both in dust control and in the flow rate of water injected into coal.
基金supported by the Natural Science Foundation of China,China(Grant No.51904305)the Research Fund of the State Key Laboratory of Coal Resources and Safe Mining,China University of Mining and Technology(Grant No.SKLCRSM19KF023)+2 种基金the Fundamental Research Funds for the Central Universities(Grant No.2022YQNY03)the Research Fund of Key Laboratory of Safety and High-efficiency Coal Mining,Ministry of Education(Grant No.JYBSYS2021204)the Open Fund of State Key Laboratory of Coal Resources and Safe Mining(Grant No.SKLCRSM21KFA09).
文摘Discrete element calculations of the top-coal drawing process for diferent gangue-coal density ratios were conducted to investigate the efect of the gangue-coal density ratio on the drawing mechanism in longwall top-coal caving.The efects were analyzed for the drawing body,the top-coal boundary,and the recovery of top coal.The results show that for increasing density ratio,the initial drawing body on the goaf side is farther away from the drawing support and its width and volume gradually increase.The upper part of the sickle-shaped drawing body extends near the initial drawing body with increasing density ratio in the normal cycling stage,and the distance from the drawing body to the initial drawing body is its maximum width.The larger the density ratio,the smaller the height of the top coal above the goaf at the end of the initial drawing process.The height of the top-coal boundary decreases with increasing density ratio,until it reaches a limit.In a normal cycle,due to hysteretic development,the top-coal boundary moves toward the goaf until the density ratio is approximately 2.0,which is consistent with the physical experiment results.Finally,increasing the advance length of the working face is benefcial for increasing the overall recovery of top coal.
基金Supported by the National Natural Science Foundatin of China(10972178)
文摘According to spontaneous combustion propensity,the longwall gob is divided into three zones,including heat dissipation zone,self-heating zone and the choking zone.Only in the self-heating zone can temperature of coal rise due to oxidation.Studying the distribution of the "Three Zones" in gob is important for predicting and preventing spontaneous combustion in coalmine.In normal mining operations,temperature of coal is roughly constant.The process of mass transfer in the gob is considered to be steady.Based on mass conservation,gas species conservation,darcy's law,Ficks law of diffusion and coal oxidation 1-grade reaction rule,governing equation for air leakage intensity and species concentration are deduced.With critical value of coal spontaneous combustion and the size of longwall workface as basic dimension,a dimensionless steady coupled model of air flow diffusion and chemical reaction in loose coal of Fully Mechanized Top-Coal Caving Mining Workface(FMTCCMW) is setup.By solving the model numerically,regulation of three zones' distribution and spontaneous combustion in the gob can be obtained.The results can be easily popularized to prediction of spontaneous combustion in other coalmines' longwall gob.
基金supported by the National Natural Science Foundation of China (Grant Nos.52074164,42077267,42277174 and 42177130)the Fundamental Research Funds for the Central Universities,China (Grant No.2022JCCXSB03).
文摘Comprehensive mechanized top-coal caving mining is one of the efficient mining methods in coal mines.However,the goaf formed by comprehensive mechanized top-coal caving mining is high,and the goaf roof collapse will cause strong dynamic pressure disturbance,especially the collapse of thick hard roof.Strong dynamic pressure disturbance has an influence on the stability of the roadway,which can lead to large deformation.In order to solve the above problem,a comprehensive pressure releasing and constant resistance energy absorbing control method is proposed.Comprehensive pressure releasing can change the roadway roof structure and cut off the stress transfer between goaf and roadway,which can improve the stress environment of the roadway.The constant resistance energy absorbing(CREA)anchor cable can absorb the energy of surrounding rock deformation and resist the impact load of gangue collapse,so as to ensure the stability of roadway disturbed by strong dynamic pressure.A three-dimensional geomechanics model test is carried out,based on the roadway disturbed by strong dynamic pressure of the extra-large coal mine in western China,to verify the control effect of the new control method.The stress and displacement evolution laws of the roadway with traditional control method and new control method are analyzed.The pressure releasing and energy absorbing control mechanism of the new control method is clarified.The geomechanics model test results show that the new control method can increase the range of low stress zone by 150%and reduce the average stress and the displacement by 34.7%and 67.8%respectively,compared with the traditional control method.The filed application results show that the new control method can reduce the roadway surrounding rock displacement by 67.4%compared with the traditional control method.It shows that the new control method can effectively control the displacement of the roadway disturbed by strong dynamic pressure and ensure that the roadway meets the safety requirements.On this basis,the engineering suggestions for large deformation control of this kind of roadway are put forward.The new control method can provide a control idea for the roadway disturbed by strong dynamic pressure.
文摘Mineable coal reserves in thick and extra-thick seams account for 44% of the total deposit in China. Fullymechanized top-coal caving technology is a new mining method of safe and efficient underground operations in extra-thick seams in China. The development of fullymechanized top-coal caving technology in China, which was successfully applied in Face 8105 in Tashan Coal Mine, Datong, Shanxi, China, is analyzed in this paper.Studies on movement pattern of top-coal and roof from fully-mechanized top caving face in 14–20 m extra-thick seams have been carried out. A series of key technologies were successfully developed, including strata control technology, equipment for high-efficient and high-recovery top caving operations, and safety guarantee technology for low gas occurrence and high gas emission. As a result, the fully-mechanized top-coal caving Face 8105, with large mining height in Tashan Coal Mine, has achieved a recovery rate of 88.9% and an average equipment operation rate of 92.1%. With coal production of 10.84 Mt in 2011,the demonstration project is a technology and equipment breakthrough for fully-mechanized top-coal caving face in extra-thick coal seams with large mining height.