A new online system of monitoring yarn quality and fault diagnosis is presented. This system integrates the technologies of sensor, signal process, communication, network, computer, control, instrument structure and m...A new online system of monitoring yarn quality and fault diagnosis is presented. This system integrates the technologies of sensor, signal process, communication, network, computer, control, instrument structure and mass knowledge of experts. Comparing with conventional off-line yarn test, the new system can find the quality defects of yarn online in time and compensate for the lack of expert knowledge in manual analysis. It can save a lot of yarn wasted in off-line test and improve product quality. By using laser sensor to sample the diameter signal of yarn and doing wavelet analysis and FFT to extract fault characteristics, a set of reasoning mechanism is established to analyze yarn quality and locate the fault origination. The experimental results show that new system can do well in monitoring yarn quality online comparing with conventional off-line yarn test. It can test the quality of yarn in real-time with high efficiency and analyze the fault reason accurately. It is very useful to apply this new system to upgrade yarn quality in cotton textile industry at present.展开更多
文摘A new online system of monitoring yarn quality and fault diagnosis is presented. This system integrates the technologies of sensor, signal process, communication, network, computer, control, instrument structure and mass knowledge of experts. Comparing with conventional off-line yarn test, the new system can find the quality defects of yarn online in time and compensate for the lack of expert knowledge in manual analysis. It can save a lot of yarn wasted in off-line test and improve product quality. By using laser sensor to sample the diameter signal of yarn and doing wavelet analysis and FFT to extract fault characteristics, a set of reasoning mechanism is established to analyze yarn quality and locate the fault origination. The experimental results show that new system can do well in monitoring yarn quality online comparing with conventional off-line yarn test. It can test the quality of yarn in real-time with high efficiency and analyze the fault reason accurately. It is very useful to apply this new system to upgrade yarn quality in cotton textile industry at present.