A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost...A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost of iron trough castables. Effects of the two bauxite aggregates on properties of iron trough eastables were investigated. The results show that the two kinds of bauxite affect flowability, bulk density, strength and slag corrosion resistance of trough castables differently. Compared with homogenized bauxite, high alumina bauxite clinker is more suitable to substitute brown corundum. The castables prepared from the bauxite clinker have similar performances with those prepared from brown corundum, especially used in medium or small blast furnaces with weak thermal impact and lower temperature hot metal. However, in large blast furnaces with severe thermal impact and high temperature hot metal, the performances of the two castables are significantly different. So it is suggested to use the brown corundum based castables in the front gyral zone of the slag skimmer.展开更多
A new cement free iron trough castable was prepared with dense corundum and silicon carbide as the main raw materials and submicron SiO_(2) powder(d_(50)=0.242μm,SiO_(2)=99.9 mass%)as the binder.The effect of the sub...A new cement free iron trough castable was prepared with dense corundum and silicon carbide as the main raw materials and submicron SiO_(2) powder(d_(50)=0.242μm,SiO_(2)=99.9 mass%)as the binder.The effect of the submicron SiO_(2) powder addition(3%,4%,5%,6%,7%,8%,and 9%,by mass,respectively)on the properties of the prepared castables was studied.The working mechanism of submicron SiO_(2) powder was analyzed from the perspective of the particle size distribution and infrared absorption spectrum.The results show that:(1)cement free iron trough castables can be prepared using submicron SiO_(2) powder alone as the binder;(2)compared with traditional castables,the cement free castables have made a breakthrough in the water addition and hot modulus of rupture.The optimal submicron SiO_(2) powder addition is 4%-6%.展开更多
In order to improve the performance of Al_(2)O_(3)-SiC-C castables for iron trough,samples were prepared using brown corundum,dense corundum,activated alumina micropowder,ball pitch,and silicon as main raw materials,c...In order to improve the performance of Al_(2)O_(3)-SiC-C castables for iron trough,samples were prepared using brown corundum,dense corundum,activated alumina micropowder,ball pitch,and silicon as main raw materials,calcium aluminate cement as the binder.Several kinds of silica fumes(93SiO_(2),96SiO_(2),and 99SiO_(2))with different particle size distributions and chemical composition were added to research the effects on the properties of castables.The results show that the sample with 99SiO_(2) fume has high water requirement for molding,but the bulk density is the lowest,the apparent porosity is the highest,the oxidation resistance is the worst,and the permanent linear change on heating is low after firing at 1 450 ℃ for 3 h.The bulk density and the apparent porosity of the sample with 93SiO_(2) fume or 96SiO_(2) fume are equivalent,the hot modulus of rupture of the sample with 93SiO_(2) fume is the lowest,and the slag resistance of the sample with 96SiO_(2) fume is the best.The comprehensive performance of the sample with 96SiO_(2) fume is the best.展开更多
Effects of B4C additions （0,0.2%,0.4%,and 0.6%） on cold physical properties and hot modulus of rupture of Al2O3-SiC-Si3N4 castables for iron trough were investigated. The phase composition and microstructure were an...Effects of B4C additions （0,0.2%,0.4%,and 0.6%） on cold physical properties and hot modulus of rupture of Al2O3-SiC-Si3N4 castables for iron trough were investigated. The phase composition and microstructure were analyzed by XRD and SEM. The results show that bulk density,cold strength,and hot modulus of rupture of the castables first increase and then decrease while apparent porosity first drops and then increases with B4C addition increasing. The optimum addition of B4C is 0.4%. B4C mainly contributes to sintering and antioxidation. Compared with the specimens without B4C,the specimens with B4C have more fibrous O＇-SiAlON with larger length-diameter ratio. The growth mechanism of O＇-SiAlON crystals is deduced to gas-solid mechanism.展开更多
In this study,in order to evaluate the performance of homogenized bauxite,two Al_2O_3-SiC-C castables were prepared using homogenized bauxite and brown fused corundum as aggregates,respectively. 5 mass%andalusite was ...In this study,in order to evaluate the performance of homogenized bauxite,two Al_2O_3-SiC-C castables were prepared using homogenized bauxite and brown fused corundum as aggregates,respectively. 5 mass%andalusite was introduced into the two castables so as to research the effect and mechanism of andalusite in Al_2O_3-SiC-C castables. The results showed that：（1） compared with the brown fused corundum based castables,the homogenized bauxite based castables had higher cold strength after heat treatment,but lower hot modulus of rupture;（2） addition of 5 mass% andalusite could enhance the cold and hot modulus of rupture,improve the thermal shock resistance,and optimize the microstructure of specimens;（ 3） the mullitization of andalusite was not obvious in the castables fired at 1100-1400℃.展开更多
文摘A1203-SiC-C iron trough castables were prepared using high alumina bauxite clinker GL-90 （ 〉 1 mm ） or homogenized bauxite GL-88 to replace the traditional brown corundum aggregates （ 〉 1 mm ） to reduce the cost of iron trough castables. Effects of the two bauxite aggregates on properties of iron trough eastables were investigated. The results show that the two kinds of bauxite affect flowability, bulk density, strength and slag corrosion resistance of trough castables differently. Compared with homogenized bauxite, high alumina bauxite clinker is more suitable to substitute brown corundum. The castables prepared from the bauxite clinker have similar performances with those prepared from brown corundum, especially used in medium or small blast furnaces with weak thermal impact and lower temperature hot metal. However, in large blast furnaces with severe thermal impact and high temperature hot metal, the performances of the two castables are significantly different. So it is suggested to use the brown corundum based castables in the front gyral zone of the slag skimmer.
基金support from the National Natural Science Foundation of China(NSFC,No.51804233)。
文摘A new cement free iron trough castable was prepared with dense corundum and silicon carbide as the main raw materials and submicron SiO_(2) powder(d_(50)=0.242μm,SiO_(2)=99.9 mass%)as the binder.The effect of the submicron SiO_(2) powder addition(3%,4%,5%,6%,7%,8%,and 9%,by mass,respectively)on the properties of the prepared castables was studied.The working mechanism of submicron SiO_(2) powder was analyzed from the perspective of the particle size distribution and infrared absorption spectrum.The results show that:(1)cement free iron trough castables can be prepared using submicron SiO_(2) powder alone as the binder;(2)compared with traditional castables,the cement free castables have made a breakthrough in the water addition and hot modulus of rupture.The optimal submicron SiO_(2) powder addition is 4%-6%.
文摘In order to improve the performance of Al_(2)O_(3)-SiC-C castables for iron trough,samples were prepared using brown corundum,dense corundum,activated alumina micropowder,ball pitch,and silicon as main raw materials,calcium aluminate cement as the binder.Several kinds of silica fumes(93SiO_(2),96SiO_(2),and 99SiO_(2))with different particle size distributions and chemical composition were added to research the effects on the properties of castables.The results show that the sample with 99SiO_(2) fume has high water requirement for molding,but the bulk density is the lowest,the apparent porosity is the highest,the oxidation resistance is the worst,and the permanent linear change on heating is low after firing at 1 450 ℃ for 3 h.The bulk density and the apparent porosity of the sample with 93SiO_(2) fume or 96SiO_(2) fume are equivalent,the hot modulus of rupture of the sample with 93SiO_(2) fume is the lowest,and the slag resistance of the sample with 96SiO_(2) fume is the best.The comprehensive performance of the sample with 96SiO_(2) fume is the best.
基金supported by the Natural Science Foundation of Hebei Province(No:E2009000784)Educational Department of Hebei Province (2008453)
文摘Effects of B4C additions （0,0.2%,0.4%,and 0.6%） on cold physical properties and hot modulus of rupture of Al2O3-SiC-Si3N4 castables for iron trough were investigated. The phase composition and microstructure were analyzed by XRD and SEM. The results show that bulk density,cold strength,and hot modulus of rupture of the castables first increase and then decrease while apparent porosity first drops and then increases with B4C addition increasing. The optimum addition of B4C is 0.4%. B4C mainly contributes to sintering and antioxidation. Compared with the specimens without B4C,the specimens with B4C have more fibrous O＇-SiAlON with larger length-diameter ratio. The growth mechanism of O＇-SiAlON crystals is deduced to gas-solid mechanism.
文摘In this study,in order to evaluate the performance of homogenized bauxite,two Al_2O_3-SiC-C castables were prepared using homogenized bauxite and brown fused corundum as aggregates,respectively. 5 mass%andalusite was introduced into the two castables so as to research the effect and mechanism of andalusite in Al_2O_3-SiC-C castables. The results showed that：（1） compared with the brown fused corundum based castables,the homogenized bauxite based castables had higher cold strength after heat treatment,but lower hot modulus of rupture;（2） addition of 5 mass% andalusite could enhance the cold and hot modulus of rupture,improve the thermal shock resistance,and optimize the microstructure of specimens;（ 3） the mullitization of andalusite was not obvious in the castables fired at 1100-1400℃.
