Research on the Generation Mechanism and Suppression Method of Aerodynamic Noise in Expansion Cavity Based on Hybrid Method

The expansion chamber serves as the primary silencing structure within the exhaust pipeline.However,it can also act as a sound-emitting structure when subjected to airflow.This article presents a hybrid method for numerically simulating and analyzing the unsteady flow and aerodynamic noise in an expansion chamber under the influence of airflow.A fluid simulation model is established,utilizing the Large Eddy Simulation(LES)method to calculate the unsteady flow within the expansion chamber.The simulation results effectively capture the development and changes of the unsteady flow and vorticity inside the cavity,exhibiting a high level of consistency with experimental observations.To calculate the aerodynamic noise sources within the cavity,the flow field results are integrated using the method of integral interpolation and inserted into the acoustic grid.The acoustic analogy method is then employed to determine the aerodynamic noise sources.An acoustic simulation model is established,and the flow noise source is imported into the sound field grid to calculate the sound pressure at the far-field response point.The calculated sound pressure levels and resonance frequencies show good agreement with the experimental results.To address the issue of airflow regeneration noise within the cavity,perforated tubes are selected as a means of noise suppression.An experimental platformfor airflow regeneration noise is constructed,and experimental samples are processed to analyze and verify the noise suppression effect of perforated tube expansion cavities under different airflow velocities.The research findings indicate that the perforated tube expansion cavity can effectively suppress low-frequency aerodynamic noise within the cavity by impeding the formation of strong shear layers.Moreover,the semi-perforated tube expansion cavity demonstrates the most effective suppression of aerodynamic noise.

Texture evolution and mechanical anisotropy of an ultrafine/nano-grained pure copper tube processed via hydrostatic tube cyclic expansion extrusion

Texture evolution and mechanical anisotropic behavior of an ultrafine-grained(UFG)pure copper tube processed by recently introduced method of hydrostatic tube cyclic expansion extrusion(HTCEE)was investigated.For the UFG tube,different deformation behavior and a significant anisotropy in tensile properties were recorded along the longitudinal and peripheral directions.The HTCEE process increased the yield strength and the ultimate strength in the axial direction by 3.6 and 1.67 times,respectively.Also,this process increased the yield strength and the ultimate strength in the peripheral direction by 1.15 and 1.12 times,respectively.The ratio of ultimate tensile strength in the peripheral direction to that in the axial direction,as a criterion for mechanical anisotropy,are 1.7 and 1.16 for the as-annealed coarse-grained and the HTCEE processed UFG tube,respectively.The results are indicative of a reducing effect of the HTCEE process on the mechanical anisotropy.Besides,after HTCEE process,a low loss of ductility was observed in both directions,which is another advantage of HTCEE process.Hardness measurements revealed a slight increment of hardness values in the peripheral direction,which is in agreement with the trend of tensile tests.Texture analysis was conducted in order to determine the oriental distribution of the grains.The obtained{111}pole figures demonstrate the texture evolution and reaffirm the anisotropy observed in mechanical properties.Scanning electron microscopy micrographs showed that different modes of fracture occurred after tensile testing in the two orthogonal directions.

Measurement and simulation of the two-phase velocity correlation in sudden-expansion gas-particle flows

In this paper the present authors measured the gas-particle two-phase velocity correlation in sudden expansion gas-particle flows with a phase Doppler particle anemometer （PDPA） and simulated the system behavior by using both a Reynolds-averaged Navier-Stokes （RANS） model and a large-eddy simulation （LES）. The results of the measurements yield the axial and radial time-averaged velocities as well as the fluctuation velocities of gas and three particle-size groups （30μm, 50μm, and 95μm） and the gasparticle velocity correlation for 30μm and 50μm particles. From the measurements, theoretical analysis, and simulation, it is found that the two-phase velocity correlation of sudden-expansion flows, like that of jet flows, is less than the gas and particle Reynolds stresses. What distinguishes the two-phase velocity correlations of sudden-expansion flow from those of jet and channel flows is the absence of a clear relationship between the two-phase velocity correlation and particle size in sudden-expansion flows. The measurements, theoretical analysis, and numerical simulation all lead to the above-stated conclusions. Quantitatively, the results of the LES are better than those of the RANS model.

Warm hydroforming of magnesium alloy tube with large expansion ratio

Process of warm tube hydroforming was experimentally investigated for forming an AZ31B magnesium alloy tubular part with a large expansion ratio.Effects of temperature on the mechanical properties and formability were studied by uniaxial tensile test and hydraulic bulge test.Total elongation increases with temperature up to 250 °C,but uniform elongation and maximum expansion ratio get the highest value at 175 °C.Different axial feeding amounts were applied in experiments to determine the reasonable loading path.A preform with useful wrinkles was then realized and the tubular part with an expansion ratio of 50% was formed.Finally,mechanical condition to produce useful wrinkles is deduced and the result illustrates that useful wrinkles are easier to be obtained for tube with higher strain hardening coefficient value and tubular part with smaller expansion ratio.

FEM NUMERICAL SIMULATION OF THE SOFT MEDIUM TUBE EXPANSION PROCESS

In this paper the soft medium tube expanding process of different loading case and tube sheet structure is simulated with FEM. The expanding patterns under different conditions are obtained. The correction of the Single-tube Model is verified, and cor- responding procedures are also proposed to correct the error.

Expansive Performance of Self-stressing and Self-compacting Concrete Confined with Steel Tube

Combining with the technology of self-compacting concrete, self-stressing concrete and concrete-filled steel tube, we can get self-compacting and self-stressing concrete-filled steel tube. In order to study the expansive mechanism of self-stressing concrete, the continuous observation of 47 days on six specimens was carried on. The specimens have different steel area to concrete area ratio. The expansive process in hoop and axial direction were studied, and the expansive mechanism was discussed too. The experimental results identify that the creep and elastic deformation take a large proportion in effective free expansion. The calculating formulas of self-stress in hoop and axial directions were presented here.

Experimental and Numerical Research on Deformation Behavior of Thin-Walled and Large Expansion Ratio Guide Vane Liner in Hydroforming Process

Some tube hydroforming process tests and further research work were conducted to manufacture hollow guide vane liners( made of super alloy GH3030).The relative thickness( t0/ OD) of the tubular blank is approximately 0. 01,and the maximum expansion ratio( Dmax/ OD) of the needed part is more than 40%,and the length to diameter ratio of the expansion regionis more than 3. 0. It is very hard to manufacture this kind of ultra-thin-wall,curved axis and large expansion ratio tubular part without fracture and wrinkles. The success of the process is highly dependent on useful wrinkles with appropriate internal pressure and axial feeding. A simplified finite element model and a theoretical model are used for detecting the deformation behavior and forming laws. Further study results demonstrate that the useful wrinkles do not appear at the same time and middle-wrinkles need bigger axial force than tube-end-wrinkles and feeding-wrinkles. The wrinkles can transfer bigger axial force after its wave peak has come into contact with the die inner surface. The thickness thinning rate of the element at the peak is bigger than that at the trough. With the increase of the axial and hoop stress ratio,the critical buckling stress also increases. Microstructure examination results show that the grain size in the maximum thinning zone has been stretched and refined after the large deformation and annealing treatment.The process is feasible and the finished part is qualified.

A new model for the expansion tube considering the stress coupling:Theory,experiments and simulations

Based on the two-arc profile assumption,the expansion deformation and energy absorption of circular tubes compressed by conical-cylindrical dies were reconsidered.First,the deformation of the two arcs was analyzed independently and an improved model denoted as Model-I was established.Then,by further involving the coupling between the bending moment and membrane forces,a more elaborate model,i.e.,Model-II was developed.Afterwards,experiments and simulations were conducted to verify the models,which show that,compared with previous theoretical models,Model-II could not only capture the prominent features of the deformation,but also improve the prediction accuracy of the steady driving force significantly.By means of this model,it was found that the critical semi-conical angle,which makes the driving force minimum,increases with the increase of the friction coefficient,expansion ratio as well as the radius/thickness ratio of the tube.And,the energy dissipation due to stretching is always greater than that of bending,while the friction dissipation can account for the largest proportion at small semi-conical angle or large friction coefficient.At a certain friction and die conditions,the specific energy absorption of expanded tubes can be much higher than that under progressive collapse mode.

Platelet adhesion to the surface of a sudden tubular expansion tube under swirling flow condition

The size mismatch in an end-to-end vascular anastomosis between the host vessel and the graft may cause flow disturbance and predispose to thrombosis [1].Although a number of techniques have been employed to reduce the risk of anastomotic thrombosis due to the size mismatch。

Rapid Expansion of Supercritical Solution of Poly (1,1,2,2- Tetrahy-droperfluorodecyl Acrylate)

Poly(1,1,2,2- tetrahydroperfluorodecyl acrylate) (poly (TA-N)) was synthesized in laboratory. The resulting morphology of rapid expansion of supercritical solution (RESS) sprays of poly(TA - N) was investigated. At apre - expansion temperature of 45℃), amorphous polymer was formed. At temperature around 60 ℃ to 80 ℃ , fibers were formed. Increase of temperature increasesparticle size slightly. At temperature of 105℃ , most of particles are spheres. The RESS is an attractive process. To apply the polymers desired for coating applications in an organic solvent - free process that is economically viable , and it will have implications for pollution prevention during polymer film

Simulation Analysis of Torsion Beam Hydroforming Based on the Fluid-Solid Coupling Method

Hydroformed parts are widely used in industrial automotive parts because of their higher stiffness and fatigue strength and reduced weight relative to their corresponding cast and welded parts.This paper reports a hydraulicforming experimental platform for rectangular tube fittings that was constructed to conduct an experiment on the hydraulic forming of rectangular tube fittings.A finite element model was established on the basis of the fluid–solid coupling method and simulation analysis.The correctness of the simulation analysis and the feasibility of the fluid–solid coupling method for hydraulic forming simulation analysis were verified by comparing the experimental results with the simulation results.On the basis of the simulation analysis of the hydraulic process of the torsion beam using the fluid–solid coupling method,a sliding mold suitable for the hydroforming of torsion beams was designed for its structural characteristics.The effects of fluid characteristics,shaping pressure,axial feed rate,and friction coefficient on the wall thicknesses of torsions beams during formation were investigated.Fluid movement speed was related to tube deformation.Shaping pressure had a significant effect on rounded corners and straight edges.The axial feed speed was increased,and the uneven distribution of wall thicknesses was effectively improved.Although the friction coefficient had a nonsignificant effect on the wall thickness of the ladder-shaped region,it had a significant influence on a large deformation of wall thickness in the V-shaped area.In this paper,a method of fluid-solid coupling simulation analysis and sliding die is proposed to study the high pressure forming law in torsion beam.

Development of non-shrinkable ceramic composites for use in high-power microwave tubes

Al_2O_3–CaO–SiC-based ceramic composites with four different compositions were sintered at 1700℃ for 3 h in an air furnace. The phase analysis, microstructural characterization, and elemental composition determination of the developed composites were performed by X-ray diffraction(XRD), field-emission scanning electron microscopy(FESEM), and energy-dispersive X-ray(EDAX) analysis, respectively. The shrinkage, thermal properties, and electrical resistivity of the composites were also studied. The experimental results showed the effects of adding silicon carbide and calcia to alumina on the thermal, electrical, and shrinkage properties of the resultant composites. Among the four investigated ceramic composites, the one composed of 99 wt% alumina, 0.5 wt% CaO, and 0.5 wt% SiC exhibited the best characteristics for use as a potting material in a dispenser cathode of a microwave tube. The material exhibited slight expansion instead of shrinkage during drying or firing. Other properties of the composite powder, such as its thermal properties and electrical resistivity, were comparable to those of a commercial alumina powder.

THE SHRINKAGE OF EXPANSIVE CONCRETE FILLED STEEL TUBE AND ITS IMPROVEMENT METHOD

The shrinkage characteristics tics of expansive concrete filled steel tube (CFST) are analyzed, Cold shrinkage, creep and autogenous shrinkage are considered as the main reasons of causing CFST contraction. In accordance with the shrinkage characteristics of expansive CFST, a kind of energy-stored delayed expansive agent is exploited, which can not only compensate the shrinkage of the core concrete in every stages, but also make CFST expand according to the delayed expansion mechanism. As the result, the prestress loss weill be reduced and expansive energy will be utilized effectively.

Performance Investigation of Square Concrete-filled Steel Tube Columns

The behaviour of square concrete-filled steel tube columns under concentrical loading was studied. More than one hundred specimens were tested to investigate the effects of thickness of steel tube on the load carrying capacity of the concrete-filled tubular columns （CFTs）. The effect of the grade of concrete and content of expansive agent were also investigated. The effect of these parameters on the confinement of the concrete core was studied as well. From the experimental study it was found that for both CFTs with different strength grade concrete core, the ultimate load carrying capacity increases with the increase in percentage of expansive agent up to 20% but it again decreases at 25% of expansive agent content. It was also shown that the failure mode of CFTs depends on the strength grade of concrete core.

Optimisation of Direct Expansion (DX) Cooling Coils Aiming to Building Energy Efficiency

Efficient Air Conditioning (A/C) system is the key to reducing energy consumption in building operation. In order to decrease the energy consumption in an A/C system, a method to calculate the optimal tube row number of a direct expansion (DX) cooling coil for minimizing the entropy generation in the DX cooling which functioned as evaporator in the A/C system was developed. The optimal tube row numbers were determined based on the entropy generation minimization (EGM) approach. Parametric studies were conducted to demonstrate the application of the analytical calculation method. Optimal tube row number for different air mass flow rates, inlet air temperatures and sensible cooling loads were investigated. It was found that the optimal tube row number of a DX cooling coil was in the range of 5 - 9 under normal operating conditions. The optimal tube row number was less when the mass flow rate and inlet air temperature were increased. The tube row number increased when the sensible cooling load was increased. The exergy loss when using a non-optimal and optimal tube row numbers was compared to show the advantage of using the optimal tube row number. The decrease of exery loss ranged from around 24% to 70%. Therefore the new analytical method developed in this paper offers a good practice guide for the design of DX cooling coils for energy conservation.

Air-flow Analysis for BCF Texturing Tube

In this paper,the Reynolds number,velocity,pressureand kinetic energy of the BCF processing hot air-floware analyzed with the help of the aero-dynamic theory,and their distributions inside the texturing tube are ob-tained by pressure measuring.

基于ANSYS的膨胀管膨胀过程力学研究

为了研究膨胀管在均布挤压载荷作用下的应力、应变情况,采用有限元软件ANSYS Workbench对膨胀管膨胀过程进行显示动力学仿真模拟。膨胀锥在不同载荷作用下对膨胀管挤压,使其发生弹塑性变形。膨胀管受到膨胀锥的挤压力作用与套管密切接触,达到了对套管的修补和密封作用。通过分析膨胀管的膨胀过程获得了膨胀套管装配体不同零件的应力、应变云图结果和对应的应力、应变曲线变化情况,从而为实际工程应用提供有价值的理论参考。

螺旋套管换热器大变形与热应力分析

采用“流-固”共轭传热与“热-固”单向耦合的方法,分析了螺旋套管换热器对流换热特性、热膨胀大变形以及对热应力计算的影响。结果表明:受离心力影响,螺旋管及夹层流体质点形成二次流混合强化螺旋外侧换热,螺旋内管外侧比同一截面内侧点温度更低;在高温换热工况下,在螺旋管因热膨胀而出现显著的变形,其变形量与管壁厚度处于同一数量级,高温工况下螺旋套管换热器热应力计算属于大变形问题,采用大变形有限单元非线性计算结果比小位移线性计算的热应力更大、更加符合实际。最后,以减小热应力为优化目标,对螺旋套管T型接头布置方位进行了优化,当接管径向布置时热应力比轴向布置减小约1/3。