Performance Simulation of a Double Tube Heat Exchanger Based on Different Nanofluids by Aspen Plus

A heat exchanger’s performance depends heavily on the operating fluid’s transfer of heat capacity and thermal conductivity.Adding nanoparticles of high thermal conductivity materials is a significant way to enhance the heat transfer fluid’s thermal conductivity.This research used engine oil containing alumina(Al_(2)O_(3))nanoparticles and copper oxide(CuO)to test whether or not the heat exchanger’s efficiency could be improved.To establish the most effective elements for heat transfer enhancement,the heat exchangers thermal performance was tested at 0.05%and 0.1%concentrations for Al_(2)O_(3)and CuO nanoparticles.The simulation results showed that the percentage increase in Nusselt number(Nu)for nanofluid at 0.05%particle concentration compared to pure oil was 9.71%for CuO nanofluids and 6.7%for Al_(2)O_(3)nanofluids.At 0.1%concentration,the enhancement percentage in Nu was approximately 23%for CuO and 18.67%for Al_(2)O_(3)nanofluids,respectively.At a concentration of 0.1%,CuO nanofluid increased the LMTD and overall heat transfer coefficient(U)by 7.24 and 5.91%respectively.Both the overall heat transfer coefficient(U)and the heat transfer coefficient(hn)for CuO nanofluid at a concentration of 0.1%increased by 5.91%and 10.68%,respectively.The effectiveness(εn)of a heat exchanger was increased by roughly 4.09%with the use of CuO nanofluid in comparison to Al_(2)O_(3)at a concentration of 0.1%.The amount of exergy destruction in DTHX goes down as Re and volume fractions go up.Moreover,at 0.05%and 0.1%nanoparticle concentrations,the percentage increase in dimensionless exergy is 10.55%and 13.08%,respectively.Finally,adding the CuO and Al_(2)O_(3)nanoparticles improved the thermal conductivity of the main fluid(oil),resulting in a considerable increase in the thermal performance and rate of heat transfer of a heat exchanger.

Heat transfer enhancement of finned shell and tube heat exchanger using Fe_(2)O_(3)/water nanofluid

Heat transfer mechanisms and their thermal performances need to be comprehensively studied in order to optimize efficiency and minimize energy losses.Different nanoparticles in the base fluid are investigated to upgrade the thermal performance of heat exchangers.In this numerical study,a finned shell and tube heat exchanger has been designed and different volume concentrations of nanofluid were tested to determine the effect of utilizing nanofluid on heat transfer.Fe_(2)O_(3)/water nanofluids with volume concentration of 1%,1.5% and 2% were utilized as heat transfer fluid in the heat exchanger and the obtained results were compared with pure water.ANSYS Fluent software as a CFD method was employed in order to simulate the mentioned problem.Numerical simulation results indicated the successful utilization of nanofluid in the heat exchanger.Also,increasing the ratio of Fe_(2)O_(3) nanoparticles caused more increment in thermal energy without important pressure drop.Moreover,it was revealed that the highest heat transfer rate enhancement of 19.1% can be obtained by using nanofluid Fe_(2)O_(3)/water with volume fraction of 2%.

Efficiency and Effectiveness Concepts Applied in Shell and Tube Heat Exchanger Using Ethylene Glycol-Water Based Fluid in the Shell with Nanoparticles of Copper Oxide (CuO)

This article consists of an analytical solution for obtaining the outlet temperatures of the hot and cold fluids in a shell and tube heat exchanger. The system analyzed through the concepts of efficiency, effectiveness (ε-NTU), and irreversibility consisted of a shell and tube heat exchanger, with cold nanofluid flowing in the shell and hot water flowing in the tube. The nanofluid consists of 50% of ethylene glycol and water as the base fluid and copper oxide (CuO) nanoparticles in suspension. The volume fractions of the nanoparticles range from 0.1 to 0.5. The flow rate in the nanofluid ranges from 0.0331 to 0.0568 Kg/s, while two mass flow rates, from 0.0568 and 0.5 Kg/s, for the hot fluid, are used as parameters for analysis. Results for the efficiency, effectiveness, irreversibility, heat transfer rate, and outlet temperatures for cold and hot fluids were obtained graphically. The flow laminarization effect was observed through the results obtained and had significant relevance in the results.

Fluid flow and heat transfer characteristics of spiral coiled tube: Effects of Reynolds number and curvature ratio

Numerical analysis was performed to investigate flow and heat transfer characteristics in spiral coiled tube heat exchanger. Radius of curvature of the spiral coiled tube was gradually increased as total rotating angle reached 12n. As the varying radius of curvature became a dominant flow parameter, three-dimensional flow analysis was performed to this flow together with different Reynolds numbers while constant wall heat flux condition was set in thermal field. From the analysis, centrifugal force due to curvature effect is found to have significant role in behavior of pressure drop and heat transfer. The centrifugal force enhances pressure drop and heat transfer to have generally higher values in the spiral coiled tube than those in the straight tube. Even then, friction factor and Nusselt number are found to follow the proportionality with square root of the Dean number. Individual effect of flow parameters of Reynolds number and curvature ratio was investigated and effect of Reynolds number is found to be stronger than that of curvature effect.

Experimental Study on Heat Transfer and Pressure Drop of Micro-Sized Tube Heat Exchanger

A micro-sized tube heat exchanger(MTHE) was fabricated, and its performance in heat transfer and pressure drop was experimentally studied. The single-phase forced convection heat transfer correlation on the sides of the MTHE tubes was proposed and compared with previous experimental data in the Reynolds number range of 500—1 800. The average deviation of the correlation in calculating the Nusselt number was about 6.59%. The entrance effect in the thermal entrance region was discussed. In the same range of Reynolds number, the pressure drop and friction coefficient were found to be considerably higher than those predicted by the conventional correlations. The product of friction factor and Reynolds number was also a constant, but much higher than the conventional.

Efficiency and Effectiveness Thermal Analysis of the Shell and Helical Coil Tube Heat Exchanger Used in an Aqueous Solution of Ammonium Nitrate Solubility (<i>ANSOL</i>) with 20% H₂O and 80% <i>AN</i>

The case study is about obtaining the flow rate and saturation temperature of steam that makes it possible to heat a solution of water and ammonia nitrate (ANSOL) in a shell and helical coil tube heat exchanger, within a time interval, without that the crystallization of the ANSOL solution occurs. The desired production per batch of the solution is 5750 kg in 80 minutes. The analysis uses the concepts of efficiency and effectiveness to determine the heat transfer rate and temperature profiles that satisfy the imposed condition within a certain degree of safety and with the lowest possible cost in steam generation. Intermediate quantities necessary to reach the objective are the Reynolds number, Nusselt number, and global heat transfer coefficient for the shell and helical coil tube heat exchanger. Initially, the water is heated for a specified period and, subsequently, the ammonium nitrate is added to a given flow in a fixed mass flow rate.

Review on the effect of heat exchanger tubes on flow behavior and heat/mass transfer of the bubble/slurry reactors

Bubble/Slurry bubble column reactors(BCR/SBCR)are intensively used as multiphase reactors for a wide range of application in the chemical,biochemical and petrochemical industries.Most of these applications involve complicate gas–liquid/gas–liquid–solid flow behavior and exothermic process,thus it is necessary to equip the BCR/SBCR with heat exchanger tubes to remove the heat and govern the performance of the reactor.Amounts of experimental and numerical studies have been carried out to describe the phenomena taking place in BCR/SBCRs with heat exchanger tubes.Unfortunately,little effort has been put on reviewing the experiments and simulations for examining the effect of internals on the performance and hydrodynamics of BCR/SBCR.The objective of this work is to give a state-of-the-art review of the literature on the effects of heat exchanger tubes with different types and configurations on flow behavior and heat/mass transfer,then provide adequate information and scientific basis for the design and the development of heat exchanger tubes in BCR/SBCR,ultimately provide reasonable suggestions for better comprehend the performance of different heat exchanger tubes on hydrodynamics.

ENHANCED HEAT TRANSFER OF GLASS TUBE HEAT EXCHANGER

The enhancement of convective heat transfer in a glass tube heat exchanger was researched.A simple and efficient method using spiral wire turbulence promotors in the glass tube isrecommended.A series of experiments were conducted,and thetlon have been obtained.Performance evaluations Nr the enhanced heattrans比r In this heatexchanger are su门niii ed up and discussed Based on the vlewp01nt Of止berinodynaffi1CS,止he avaHableenergy lossof the heat transfer swtern Inside the tube Is analwed to determine and evaluate the over-all趴ct oQthe enhanced heat transfer,The mechanism ofenhanced heat transfer]n the glass tubeand the Influence of turbutlvlty In the fough tube are also analysed and discussed.

A Numerical Study on Fully Developed Fluid Flow and Heat Transfer in a Spiral Finned Tube

In this paper, the standard k-ε two-equation model is adopted to numerically simulate fully developed fluid flow and heat transfer in a spiral finned tube within a cracking furnace for ethylene manufacturing. By variable transformation, the original 3-D problem is converted into a 2-D problem in spiral coordinates. The algorithm of SIMPLEC is used to study the fully developed fluid flow and heat transfer in the spiral finned tube at constant periphery temperature and constant axial heat flux. The computed results agree pretty well with the experimental data obtained from the industry. Further studies on the fluid flows and temperature profiles at different Reynolds numbers within straight and spiral finned tubes are conducted and the mechanisms involved are explored. It is found that with the spiral finned tube, pressure drop increases to a great extent whereas heat transfer tends to be decreased.

An advanced turbulator with blades and semi-conical section for heat transfer improvement in a helical double tube heat exchanger

In present work,a helical double tube heat exchanger is proposed in which an advanced turbulator with blades,semi-conical part,and two holes is inserted in inner section.Two geometrical parameters,including angle of turbulator’s blades(θ) and number of turbulator’s blades(N),are considered.Results indicated that firstly,the best thermal stratification is achieved at θ=180°.Furthermore,at the lowest studied mass flow rate(m = 8 × 10^(-3) kg/s),heat transfer coefficient of turbulator with blade angle of 180° is 130.77%,25%,and 36.36% higher than cases including without turbulator,with turbulator with blade angle of θ =240°,and θ =360°,respectively.Moreover,case with N=12 showed the highest overall performance.At the highest studied mass flow rate(m = 5.842 × 10^(-2) kg/s),heat transfer coefficient for case with N=12 is up to 54.76%,27.45%,and 6.56% higher than cases including without turbulator,with turbulator with N=6,and with turbulator with N=9,respectively.

CFD-Based Optimization of a Shell-and-Tube Heat Exchanger

The main objective of this study is the technical optimization of a Shell-and-Tube Heat Exchanger(STHE).In order to do so,a simulation model is introduced that takes into account the related gas-phase circulation.Then,simulation verification experiments are designed in order to validate the model.The results show that the tem-peraturefield undergoes strong variations in time when an inlet wind speed of 6 m/s is considered,while the heat transfer error reaches a minimum of 5.1%.For an inlet velocity of 9 m/s,the heat transfer drops to the lowest point,while the heat transfer error reaches a maximum,i.e.,9.87%.The pressure drop increasesfirst and then decreases with an increase in the wind speed and reaches a maximum of 819 Pa under the 9 m/s wind speed con-dition.Moreover,the pressure drops,and the heat transfer coefficient increases with the Reynolds number.

Experimental Study on Performance of Supercritical CO_2 Heat Exchanger with Four Different Inner Tubes

The experiment was conducted to investigate the heat transfer performance of supercritical CO_2 in a casing heat exchanger by comparing their heat transfer,entropy production unit number,non-dimensional entropy production rate and field synergy factor.The results show that both heat transfer and entropy production unit number in four tubes decrease with water temperature increasing.Heat transfer and entropy production unit number in multiple tubes( i. e.,triple straight tube and double helix tube) is higher than their single counterparts; the non-dimensional entropy production rate increases with water temperature. Non-dimensional entropy production rate of triple straight tube and double helix tube is far below the single tube. Field synergy factor of double helix tube is much higher than that of the triple straight tube under the same condition. Further experiment was carried out in double helix tube,under various CO_2 pressure and inlet water temperature,the results are analyzed and reported in this paper.

Refrigerant Distribution Characteristics in Vertical Header of Flat-Tube Heat Exchanger without Internal Protrusion

A heat exchanger that arranges flat tubes horizontally has a vertical header that distributes the refrigerant to each tube. When the heat exchanger works as an evaporator, differences in flow conditions at each branch, such as the ratio and distribution of vapor and liquid, due to the differences in densities and momentums of vapor and liquid in the two-phase flow make equal distribution difficult. This paper describes the distribution characteristics of a four-branch header that has a rectangular cross-section without the internal protrusion of flat tubes in the case of the inflow of the refrigerant R32 from the bottom of the header by using an equipment that can estimate the distribution ratio of the liquid and vapor phase to each branch. This paper also discusses the distribution characteristics on the basis of the flow visualization in the header. The flow visualization shows that a liquid level that contains vapor phase exists in the header and affects the distribution greatly.

Design of Portable Shell and Tube Heat Exchanger for a Solar Powered Water Distiller

This study presents theoretical considerations and results of a portable shell and tube heat exchanger in a solar water distiller system. The device is composed of a glass heat exchanger, which served as a condenser for vapor condensing which were produced in black paint solar absorber. It was also composed of a tank for water source and a tank for produced distilled water. Shell and tube was designed and simulated using an implicit numerical scheme. Simulation results showed that accumulated mass water greatly depended on the inlet vapor temperature and volume, heat exchanger material, coolant water temperature and volume. Thus, changing the material from stainless steel to glass in the same condition （vapor temperature, vapor volume, coolant temperature and coolant volume）. These inexpensive shell and tube heat exchangers permitted to produce 40 litre/day, distilled water from vapor with 378 K inlet temperature in atmosphere pressure. If inlet pressure increases, vapor temperature will decline and thereupon, heat exchanger＇s efficiency tangibility will increase.

Mathematical Modelling of Operating Temperature Variations of Shell-and-Tube Heat Exchanger (10-E-01)

The technique of modeling operating temperature variations of shell-and-tube heat exchanger 10-E-01 of kerosene-crude oil streams of Port Harcourt refinery crude distillation unit is presented in this research. Appropriate first-order model equations were developed applying principles of energy balance. The differential equations developed for the process streams which exchanged heat was evaluated numerically to predict the temperature variations as a function of time. The relevant parameters associated with typical heat exchanger works were calculated using plant data of 10-E-02. The model strives to predict the final kerosene temperature from 488 to 353.6 K. While the crude oil streams temperature rose from 313 to 353.6 K. The developed model enables the operator to predict the final temperature at the kerosene hydro-treating unit and thereby prevent regular emergency shutdowns due to excessive temperature rise.

Numerical analysis of heat transfer enhancement on steam condensation in the presence of air outside the tube

In loss-of-coolant accidents,a passive containment heat removal system protects the integrity of the containment by condensing steam.As a large amount of air exists in the containment,the steam condensation heat transfer can be significantly reduced.Based on previous research,traditional methods for enhancing pure steam condensation may not be applicable to steam–air condensation.In the present study,new methods of enhancing condensation heat transfer were adopted and several potentially enhanced heat transfer tubes,including corrugated tubes,spiral fin tubes,and ring fin tubes were designed.STAR-CCM+was used to determine the effect of enhanced heat transfer tubes on the steam condensation heat transfer.According to the calculations,the gas pressure ranged from 0.2 to 1.6 MPa,and air mass fraction ranged from 0.1 to 0.9.The effective perturbation of the high-concentration air layer was identified as the key factor for enhancing steam–air condensation heat transfer.Further,the designed corrugated tube performed well at atmospheric pressure,with a maximum enhancement of 27.4%,and performed poorly at high pressures.In the design of spiral fin tubes,special attention should be paid to the locations that may accumulate high-concentration air.Nonetheless,the ring-fin tubes generally displayed good performance under all conditions of interest,with a maximum enhancement of 24.2%.

Investigation of the Vibration Behavior of Fluidelastic Instability in Closely Packed Square Tube Arrays

Flow-induced vibrations in heat exchanger tubes have led to numerous accidents and economic losses in the past. Fluidelastic instability is the most critical flow-induced vibration mechanism in heat exchangers. Both experimental and computational studies conducted to determine fluidelastic instability were presented in this paper. In the experiment, a water channel was built, and a closely packed normal square tube array with a pitch-to-diameter ratio of 1.28 was tested, and significant fluidelastic instability was observed. A numerical model adopting large-eddy simulation and moving mesh was established using ANSYS CFX, and results showed good agreement with the experimental findings. The vibration behaviors of fluidelastic instability were discussed, and results showed that the dominant vibration direction of the tubes changed from streamwise to transverse beyond a critical velocity. A 180° phase lag between adjacent tubes was observed in both the experiment and simulations. Normal and rotated square array cases with pitch-to-diameter ratios of 1.28 and 1.5 were also simulated. The results of this study provide better insights into the vibration characteristics of a square tube array and will help improve the fundamental research and safety design of heat exchangers.

Compound forming technology of outside 3D integral fin of copper tubes

Using rolling-ploughing-extrusion compound processing methods,a 3D integral-fin structure on outside surface of red copper tube with diameter of 16.0 mm and wall thickness of 1.5 mm was obtained. When both rolling depth and ploughing-extrusion(P-E) depth were 0.2 mm,rotating speed was 50 r/min,feed speed was 0.16 mm/r,3D fin structures with height of 0.25 mm were gotten. Two different fin structures were obtained in grooves formed with rolling-ploughing-extrusion compound forming technology and observed by scanning electron microscope(SEM). One is the compound structure with V-shaped groove and U-shaped groove,and the other is the single structure with V-shaped grooves. Two kinds of groove structures obtained by rolling processing and ploughing extrusion processing are restricted together by groove interval and rolling depth,and pitch and P-E depth,respectively. Based on the analysis of interaction of rolling and P-E processing,it is found from the result that the outside 3D integral-fin can be achieved by rolling-ploughing-extrusion compound processing when single V-shaped groove structures are formed by both rolling and P-E processing.

Theoretical Analysis of a Shell and Tubes Condenser with R134a Working Refrigerant and Water-Based Oxide of Aluminum Nanofluid (Al₂O₃)

The article analyzes a shell and tube type condenser’s thermal performance using concepts of efficiency and effectiveness. Freon 134a is used as a coolant flowing through the shell. Water or water-based aluminum oxide nanoparticles are at relatively low saturation pressure in the tube. The condenser consists of 36 tubes divided into three central regions for analysis: superheated steam, saturated steam, and subcooled liquid. The three regions contain four tubes with three steps each, that is, 12 tubes. Region I, superheated steam, includes three horizontal baffles. Profiles of temperature, efficiency, and effectiveness are presented graphically for the three regions, with fixed refrigerant flow equal to 0.20 kg/s and fluid flow rate in the tube ranging from 0.05 kg/s to 0.40 kg/s. The experimental result for vapor pressure equal to 1.2 MPa and water flow equal to 0.41 kg/s was used as one of the references for the model’s physical compatibility.

A Comprehensive Review of the Influence of Heat Exchange Tubes on Hydrodynamic,Heat,and Mass Transfer in Bubble and Slurry Bubble

Bubble and slurry bubble column reactors(BCRs/SBCRs)are used for various chemical,biochemical,and petro-chemical applications.They have several operational and maintenance advantages,including excellent heat and mass transfer rates,simplicity,and low operating and maintenance cost.Typically,a catalyst is present in addition to biochemical processes where microorganisms are used to produce industrially valuable bio-products.Since most applications involve complicated gas-liquid,gas-liquid-solid,and exothermic processes,the BCR/SBCR must be equipped with heat-exchanging tubes to dissipate heat and control the reactor’s overall performance.In this review,past and very recent experimental and numerical investigations on such systems are critically dis-cussed.Furthermore,gaps to befilled and critical aspects still requiring investigation are identified.