High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and eco...High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.展开更多
Based on the analysis of heat radiation intensity from flame, a new mathematical model ofthe tube-wall temperatmp of heated tubes is developed by taking down-fired, upright-tube cylindricalfurnace for example. The pro...Based on the analysis of heat radiation intensity from flame, a new mathematical model ofthe tube-wall temperatmp of heated tubes is developed by taking down-fired, upright-tube cylindricalfurnace for example. The proposed mathematical model can be employed to indicate both the positionand size of the hot spot at fire-facing wall of heated tube of combustion chamber, and is characteristicof simplicity and efficiency If coupled with thermoelectric couple or infrared viewer, the presentedlocation method of combustion hot spot can offer engineers very valuable proposal to keep furnacerunning more safely The same is true for any other type of tubular furnaces.展开更多
Plastic wrinkling predictions and shear enforced wrinkling characteristics of Ti-alloy thin-walled tubes under combination die constraints have become key problems urgently in need of solutions in order to improve for...Plastic wrinkling predictions and shear enforced wrinkling characteristics of Ti-alloy thin-walled tubes under combination die constraints have become key problems urgently in need of solutions in order to improve forming quality in their shear bending processes under differential temperature fields. To address this, a wrinkling wave function was developed by considering their shear bend deformation characteristics. Based on this wave function and the thin shell theory, an energy prediction model for this type of wrinkling was established. This model enables consideration of the effects of shear deformation zone ranges, material parameters, loading modes, and friction coefficients between tube and dies on the minimum wrinkling energy. Tube wrinkling sensitive zones(WSZs) can be revealed by combining this wrinkling prediction model with a thermalmechanical coupled finite element model for simulating these bending processes. The reliability of this wrinkling prediction model was verified, and an investigation into the tube wrinkling characteristics was carried out based on the experimental conditions. This found that the WSZs are located on either a single side or both sides of the maximum shear stress zone. When the friction coefficients between the tube and the various dies coincide, the WSZs are located on both sides.The larger the value of the tube inner corner radius and/or the smaller the value of the outer cornerradius, the smaller the wrinkling probability. With an increase in the value of the moving die displacement, the wrinkling probability increases at first, and then decreases.展开更多
在低质量流速条件下,对垂直上升内螺纹管内汽水两相流动沸腾传热特性进行了系统的试验研究。试验段采用了材料为SA-213T12的φ32mm×6.3mm四头内螺纹管。试验参数范围为压力p=12～21MPa,质量流速G=232～773kg/(m2·s),内壁热流...在低质量流速条件下,对垂直上升内螺纹管内汽水两相流动沸腾传热特性进行了系统的试验研究。试验段采用了材料为SA-213T12的φ32mm×6.3mm四头内螺纹管。试验参数范围为压力p=12～21MPa,质量流速G=232～773kg/(m2·s),内壁热流密度q=132～663kW/m2。试验得到了不同工况下垂直上升内螺纹管的壁温分布特性,分析了压力、内壁热负荷和质量流速变化对内螺纹管传热特性的影响,探讨了传热恶化的发生机制,并给出了能用于工程实际的传热试验关联式。试验结果表明:在亚临界及近临界压力区,垂直上升内螺纹管会发生第2类传热恶化——干涸(dryout),而在试验中未观测到第1类传热恶化——膜态沸腾(departure from nucleate boiling,DNB)。压力与内壁热负荷的增大,以及质量流速的减小,均会导致干涸提前发生和干涸后的壁温飞升值增大。与亚临界压力区相比,内螺纹管在近临界压力区的传热特性变差,管壁温度显著升高,发生传热恶化时的临界焓值减小。展开更多
文摘High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.
基金This project is supported by National Natural Science Foundation of China(No.50175081).
文摘Based on the analysis of heat radiation intensity from flame, a new mathematical model ofthe tube-wall temperatmp of heated tubes is developed by taking down-fired, upright-tube cylindricalfurnace for example. The proposed mathematical model can be employed to indicate both the positionand size of the hot spot at fire-facing wall of heated tube of combustion chamber, and is characteristicof simplicity and efficiency If coupled with thermoelectric couple or infrared viewer, the presentedlocation method of combustion hot spot can offer engineers very valuable proposal to keep furnacerunning more safely The same is true for any other type of tubular furnaces.
基金support of National Natural Science Foundation of China (No. 51305415)
文摘Plastic wrinkling predictions and shear enforced wrinkling characteristics of Ti-alloy thin-walled tubes under combination die constraints have become key problems urgently in need of solutions in order to improve forming quality in their shear bending processes under differential temperature fields. To address this, a wrinkling wave function was developed by considering their shear bend deformation characteristics. Based on this wave function and the thin shell theory, an energy prediction model for this type of wrinkling was established. This model enables consideration of the effects of shear deformation zone ranges, material parameters, loading modes, and friction coefficients between tube and dies on the minimum wrinkling energy. Tube wrinkling sensitive zones(WSZs) can be revealed by combining this wrinkling prediction model with a thermalmechanical coupled finite element model for simulating these bending processes. The reliability of this wrinkling prediction model was verified, and an investigation into the tube wrinkling characteristics was carried out based on the experimental conditions. This found that the WSZs are located on either a single side or both sides of the maximum shear stress zone. When the friction coefficients between the tube and the various dies coincide, the WSZs are located on both sides.The larger the value of the tube inner corner radius and/or the smaller the value of the outer cornerradius, the smaller the wrinkling probability. With an increase in the value of the moving die displacement, the wrinkling probability increases at first, and then decreases.
文摘在低质量流速条件下,对垂直上升内螺纹管内汽水两相流动沸腾传热特性进行了系统的试验研究。试验段采用了材料为SA-213T12的φ32mm×6.3mm四头内螺纹管。试验参数范围为压力p=12～21MPa,质量流速G=232～773kg/(m2·s),内壁热流密度q=132～663kW/m2。试验得到了不同工况下垂直上升内螺纹管的壁温分布特性,分析了压力、内壁热负荷和质量流速变化对内螺纹管传热特性的影响,探讨了传热恶化的发生机制,并给出了能用于工程实际的传热试验关联式。试验结果表明:在亚临界及近临界压力区,垂直上升内螺纹管会发生第2类传热恶化——干涸(dryout),而在试验中未观测到第1类传热恶化——膜态沸腾(departure from nucleate boiling,DNB)。压力与内壁热负荷的增大,以及质量流速的减小,均会导致干涸提前发生和干涸后的壁温飞升值增大。与亚临界压力区相比,内螺纹管在近临界压力区的传热特性变差,管壁温度显著升高,发生传热恶化时的临界焓值减小。
