Preliminary build and application of a data analysis platform for coiled tubing steel strips

To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex multivariate statistical analysis, and low accuracy and difficulty in mechanical property prediction, an industrial data analysis platform for coiled tubing steel strips production has been preliminarily developed.As the premise and foundation of analysis, industrial data collection, storage, and utilization are realized by using multiple big data technologies.With Django as the agile development framework, data visualization and comprehensive analyses are achieved.The platform has functions including overview survey, stability analysis, comprehensive analysis(such as exploratory data analysis, correlation analysis, and multivariate statistics),precise steel strength prediction, and skin-passing process recommendation.The platform is helpful for production overviewing and prompt responding, laying a foundation for an in-depth understanding of product characteristics and improving product performance stability.

Experimental and Numerical Studies on Sea Sand Concrete Filled Stainless Steel Tube with Inner FRP Tube Subjected to Axial Compression

Since fibre-reinforced polymer(FRP) and stainless steel(SS) offer advantages of corrosion resistance and hybrid confinement, this study proposed a new type of composite column: sea sand concrete(SSC)-filled SS tubular columns with an inner FRP tube(CFSTFs) to help exploit abundant ocean resources in marine engineering. To study compressive behaviours of these novel members, eight CFSTFs and two SSC-filled SS tubular columns(CFSTs)were tested under axial compression. Their axial load-displacement curves, axial load-strain curves in SS or FRP tubes were obtained, and influences of key test parameters(the existence of glass FRP(GFRP) tubes, steel tube shapes, and GFRP tube thicknesses and diameters) were discussed. Further, specimen failure mechanism was analyzed employing the finite element method using ABAQUS software. Test results confirmed the excellent ductility and load-bearing capacity of CFSTFs. The existence of GFRP tubes inside can postpone SS tube buckling, and the content of inner FRP tubes, particularly increasing diameters, was found to improve compressive behaviours. GFRP contents helped develop the second elastic-plastic stage of the load-displacement curves. Furthermore, the bearing capacity of CFSTFs with a circular cross-section was approximately 26% higher than that with a square cross-section, and this difference narrowed with the increase in GFRP ratios.

An Experimental Study of Composite Columns Filled with Eucalyptus nitens Timber under Axial Compression

Eucalyptus nitens(E.nitens)has been much used for producing paper but also shows promise for structural applications.In this study,static compressive tests were undertaken to examine its suitability to be used in an innovative composite column.The composite column was comprised of a rectangular steel tube with E.nitens timber infill.The nonlinear compressive behaviour of the composite column filled with E.nitens wood for both dry and wet conditions was examined.The same tests on rectangular steel tubes and bare dry and wet E.nitens samples were also undertaken as a comparison.For samples with different conditions,the ultimate capacity was evaluated and the effect of each condition on the compressive behaviour of the composite column was clarified.The steel tubes showed greater ductile behaviour,and more ductility was found in the wet samples.The steel tubes with E.nitens timber infill samples exhibited a greater linear elastic range connected with higher maximum loads,while the bare timber samples could support only lower maximum loads.The results from this research were promising for the use of rectangular steel tubes with E.nitens timber infill in structural applications.

Seismic performance of recycled concrete-filled square steel tube columns

An experimental study on the seismic performance of recycled concrete-filled square steel tube （RCFST） columns is carried out. Six specimens were designed and tested under constant axial compression and cyclic lateral loading. Two parameters, replacement percentage of recycled coarse aggregate （RCA） and axial compression level, were considered in the test. Based on the experimental data, the hysteretic loops, skeleton curves, ductility, energy dissipation capacity and stiffness degradation of RCFST columns were analyzed. The test results indicate that the failure modes of RCFST columns are the local buckling of the steel tube at the bottom of the columns, and the hysteretic loops are full and their shapes are similar to normal CFST columns. Furthermore, the ductility coefficient of all specimens are close to 3.0, and the equivalent viscous damping coefficient corresponding to the ultimate lateral load ranges from 0.323 to 0.360, which demonstrates that RCFST columns exhibit remarkable seismic performance.

Experimental study on the seismic behavior of high strength concrete fi lled double-tube columns

To study the seismic behavior of high strength concrete fi lled double-tube(CFDT) columns,each consisting of an external square steel tube and an internal circular steel tube,quasi-static tests on eight CFDT column specimens were conducted.The test variables included the width-to-thickness ratio(β1) and the area ratio(β2) of the square steel tube,the wall thickness of the circular steel tube,and the axial force(or the axial force ratio) applied to the CFDT columns.The test results indicate that for CFDT columns with a square steel tube with β1 of 50.1 and 24.5,local buckling of the specimen was found at a drift ratio of 1/150 and 1/50,respectively.The lateral force-displacement hysteretic loops of all specimens were plump and stable.Reducing the width-to-thickness ratio of the square steel tube,increasing its area ratio,or increasing the wall thickness of the internal circular steel tube,led to an increased fl exural strength and deformation capacity of the specimens.Increasing the design value of the axial force ratio from 0.8 to 1.0 may increase the fl exural strength of the specimens,while it may also decrease the ultimate deformation capacity of the specimen with β1 of 50.1.

Axial Bearing Capacity of Short FRP Confined Concrete-filled Steel Tubular Columns

The bearing capacity of FRP confined concrete-filled steel tubular （FRP-CFST） columns under axial compression was investigated. This new type of composite column is a concrete-filled steel tube （CFST） confined with fiber-reinforced polymer （FRP） wraps. Totally 11 short column specimens were tested to failure under axial compression. The influences of the type and quantity of FRP, the thickness of steel tube and the concrete strength were studied. It was found that the bearing capacity of short FRP-CFST column was much higher than that of comparable CFST column. Furthermore, the formulas for calculating the bearing capacity of the FRP-CFST columns are proposed. The analytical calculated results agree well with the experimental results.

Effect of Ca2+ and Mg2+ on CO2 Corrosion Behavior of Tube Steel

Effects of Ca2+ and Mg2+ on the CO2 corrosion behaviors of tube steel were studied in simulated oil-field environment.The influence of Ca2+and Mg2+ on the corrosion rate and morphologies of corrosion product layer was determined by scanning electron microscope and measuring mass loss.Potentiodynamic polarization and impedance spectroscopy were used to investigate the change of electrochemical characteristic parameters of corrosion product layer and corrosion dynamic process.The results show that with Ca2+ and Mg2+ in electrolyte,the morphologies and microstructures of corrosion product layer changed obviously,thus affecting the corrosion process.

Damage assessment for seismic response of recycled concrete filled steel tube columns

A model for evaluating structural damage of recycled aggregate concrete filled steel tube （RCFST） columns under seismic effects is proposed in this paper. The proposed model takes the lateral deformation and the effect of repeated cyclic loading into account. Available test results were collected and utilized to calibrate the parameters of the proposed model. A seismic test for six RCFST columns was also performed to validate the proposed damage assessment model. The main test parameters were the recycled coarse aggregate （RCA） replacement percentage and the bond-slip property. The test results indicated that the seismic performance of the RCFST member depends on the RCA contents and their damage index increases as the RCA replacement percentage increases. It is also indicated that the damage degree of RCFST changes with the variation of the RCA replacement percentage. Finally, comparisons between the RCA contents, lateral deformation ratio and damage degree were implemented. It is suggested that an improvement procedure should be implemented in order to compensate for the performance difference between the RCFST and normal concrete filled steel tubes （CFST）.

Research on seismic performance of shear walls with concrete filled steel tube columns and concealed steel trusses

In order to further improve the seismic performance of RC shear walls, a new composite shear wall with concrete filled steel tube （CFT） columns and concealed steel trusses is proposed. This new shear wall is a double composite shear wall; the first composite being the use of three different force systems, CFT, steel truss and shear wall, and the second the use of two different materials, steel and concrete. Three 1/5 scaled experimental specimens： a traditional RC shear wall, a shear wall with CFT columns, and a shear wall with CFT columns and concealed steel trusses, were tested under cyclic loading and the seismic performance indices of the shear walls were comparatively analyzed. Based on the data from these experiments, a thorough elastic-plastic finite element analysis and parametric analysis of the new shear walls were carried out using ABAQUS software. The finite element results of deformation, stress distribution, and the evolution of cracks in each phase were compared with the experimental results and showed good agreement. A mechanical model was also established for calculating the load-carrying capacity of the new composite shear walls. The results show that this new type of shear wall has improved seismic performance over the other two types of shear wails tested.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Seismic behavior of concrete filled steel tubular arch structures

Shaking table tests of a 1:10 scale arch model performed to investigate the seismic behavior and resistance of concrete filled steel tubular (CFT) arch structures are described in this paper. The El-Centro record and Shanghai artificial wave were adopted as the input excitation. The entire test process can be divided into three stages depending on the lateral brace configurations, i.e., fully (five) braced, two braces removed, and all braces removed. A total of 46 tests, starting from the elastic state to failure condition, have been conducted. The natural vibration frequencies, responses of acceleration, displacement and strain were measured. From the test results, it is demonstrated that the CFT arch structures are capable of resisting severe ground motions and that CFT arches offer a credible alternative to reinforced concrete arches, especially in regions of high seismic intensity.

Bearing capacity of composite columns reinforced by concrete filled steel tube

In this study, nine simplified short composite columns consisting of core CFST (concrete filled steel tube) of different diameters and outer reinforced concrete were constructed to study their compressive performance under axial or eccentric compression. The failure mode is characterized by the crush of the outer concrete. The bearing capacity increases at first and then decreases with further increase of the position coefficient. It can be concluded that position coefficient is an important structural parameter that has considerable influences on the ultimate bearing capacity of the composite columns. The outer concrete, steel tubes and longitudinal reinforcement are found to work in a cooperative manner under axial or eccentric compression when the position coefficient is about 0.5. An improved bearing capacity algorithm that takes the position coefficient into account has been proposed based on the experimental and simulation results and current technical specification in China. It has been proven to be precise and safe.

Analysis and seismic tests of composite shear walls with CFST columns and steel plate deep beams

A composite shear wall concept based on concrete filled steel tube （CFST） columns and steel plate （SP） deep beams is proposed and examined in this study. The new wall is composed of three different energy dissipation elements： CFST columns; SP deep beams; and reinforced concrete （RC） strips. The RC strips are intended to allow the core structural elements - the CFST columns and SP deep beams - to work as a single structure to consume energy. Six specimens of different configurations were tested under cyclic loading. The resulting data are analyzed herein. In addition, numerical simulations of the stress and damage processes for each specimen were carried out, and simulations were completed for a range of location and span-height ratio variations for the SP beams. The simulations show good agreement with the test results. The core structure exhibits a ductile yielding mechanism characteristic of strong column-weak beam structures, hysteretic curves are plump and the composite shear wall exhibits several seismic defense lines. The deformation of the shear wall specimens with encased CFST column and SP deep beam design appears to be closer to that of entire shear walls. Establishing optimal design parameters for the configuration of SP deep beams is pivotal to the best seismic behavior of the wall. The new composite shear wall is therefore suitable for use in the seismic design of building structures.

Behavior of High Strength Concrete Filled Square Steel Tube Stub Columns with Inner CFRP Tube Under Biaxial Eccentric Compression

This paper studies the contribution of CFRP(carbon fiber-reinforced polymer)to the mechanical behavior of high strength concrete-filled square steel tube(HCFST)under biaxial eccentric compression.The new type of composite member is composed of an inner CFRP tube and an outer steel tube with concrete filled in the two tubes.The finite element analysis was made by ABAQUS on the behavior of high strength concrete filled square steel tubular columns with inner CFRP circular tube subjected to bi-axial eccentric loading.The results obtained from the finite element analysis were verified with the experimental results.In addition,the load-deflection curves in the whole process were calculated and analyzed,which can be divided into three segments:Elastic phase,plastic phase,descending phase.Based on the load-deflection curves,the stresses analysis on the core concrete,CFRP tube and steel tube were conducted.The confinement effect of the CFRP tube improves the ductility of HCFST-CFRP stub column.CFRP ratio and eccentricity affect the ultimate bearing capacity of HCFST stub column.Finally,a calculation formula of ultimate bearing capacity was proposed in the paper.

Review of research developments of 12Cr1MoVG heat resistant steel in China

In this paper, we review the evolution of 12CrlMoV steel standards at home and abroad, analyze the effects of various elements and determine their optimal contents in steel. The influence of heat treatment and microstructure on the creep strength of 12CrlMoV steel is investigated. Statistical results from conventional mechanical properties, ductile-brittle transition temperature, high temperature oxidation resistance, aging, instant high temperature properties, and creep are introduced. The results show that the chemical composition and heat treatment process of 12CrlMoVG steel identified in the GB 5310 - 2008 standard is appropriate, resulting in a steel with higher creep strength and good comprehensive properties.

Scheduling problem for hot-rolling seamless steel tube production

Taking the seamless tube plant of Baoshan Iron & Steel Complex in China as the background,we analyze the characters of hot rolling seamless steel tube:multi varieties,low volume,complicated production process,flexible production routes.Then integrated scheduling problem for hot rolling seamless steel tube production is studied,which covers two key points;order-grouping problem and solution method for flowshop/jobshop scheduling problem.On the basis of these two problems,integrated scheduling decision system is developed.The design idea,function flow sheet,data processing method,and functional module of visualized human-computer interactive scheduling system implemented in seamless steel tube plant of Shanghai Baoshan Iron & Steel Complex are described into detail.Compared with manual system,the performance of system shows the applicability and superiority in several criteria.

Reliability analysis of circular concrete-filled steel tube with material and geometrical nonlinearity

Most of the previous research on concrete-filled steel tube is restricted to a deterministic approach. To gain clear insight into the random properties of circular concrete-filled steel tube, reliability analysis is carried out in the present study. To obtain the Structural nonlinear response and ultimate resistance capacity, material and geometrical nonlinear analysis of circular concrete-filled steel tube is performed with a three-dimensional degenerated beam ele- ment. Then we investigate the reliability of concrete-filled steel tube using the first-order reliability method combined with nonlinear finite element analysis. The influences of such parameters as material strength, slenderness, initial geo- metrical imperfection, etc. on the reliability of circular concrete-filled steel tube column are studied. It can be con- cluded that inevitable random fluctuation of those parameters has significant influence on structural reliability, and that stochastic or reliability methods can provide a more rational and subjective evaluation on the safety of CFT structures than a deterministic approach.

Performance Investigation of Square Concrete-filled Steel Tube Columns

The behaviour of square concrete-filled steel tube columns under concentrical loading was studied. More than one hundred specimens were tested to investigate the effects of thickness of steel tube on the load carrying capacity of the concrete-filled tubular columns （CFTs）. The effect of the grade of concrete and content of expansive agent were also investigated. The effect of these parameters on the confinement of the concrete core was studied as well. From the experimental study it was found that for both CFTs with different strength grade concrete core, the ultimate load carrying capacity increases with the increase in percentage of expansive agent up to 20% but it again decreases at 25% of expansive agent content. It was also shown that the failure mode of CFTs depends on the strength grade of concrete core.

Application of Large-diameter and Long-span Micro-expansive Pumping Concrete Filled Steel Tube Arch Bridge

In this article the high strength micro-expansive concrete that has been applied on big-diameter and long-span steel arch bridge is researched. The applications show that the concrete has some merits, such as good fluidity, low bleeding ratio and no segregation, low slump loss, high early strength and high later strength, micro-expansion etc.

Expansive Performance of Self-stressing and Self-compacting Concrete Confined with Steel Tube

Combining with the technology of self-compacting concrete, self-stressing concrete and concrete-filled steel tube, we can get self-compacting and self-stressing concrete-filled steel tube. In order to study the expansive mechanism of self-stressing concrete, the continuous observation of 47 days on six specimens was carried on. The specimens have different steel area to concrete area ratio. The expansive process in hoop and axial direction were studied, and the expansive mechanism was discussed too. The experimental results identify that the creep and elastic deformation take a large proportion in effective free expansion. The calculating formulas of self-stress in hoop and axial directions were presented here.