CO2 laser is adopted on the surface of austenitic stainless steel (ICrlSNiQ) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research...CO2 laser is adopted on the surface of austenitic stainless steel (ICrlSNiQ) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ^lOOnm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.展开更多
Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures co...Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.展开更多
The preparation, characterization, and test of the first wall materials designed to be used in the fusion reactor have remained challenging problems in the material science. This work uses the firstprinciples method a...The preparation, characterization, and test of the first wall materials designed to be used in the fusion reactor have remained challenging problems in the material science. This work uses the firstprinciples method as implemented in the CASTEP package to study the influ ences of the doped titanium carbide on the structural sta bility of the WTiC material. The calculated total energy and enthalpy have been used as criteria to judge the structural models built with consideration of symmetry. Our simulation indicates that the doped TiC tends to form its own domain up to the investigated nanoscale, which implies a possible phase separation. This result reveals the intrinsic reason for the composite nature of the WTiC material and provides an explanation for the experimen tally observed phase separation at the nanoscale. Our approach also sheds a light on explaining the enhancing effects of doped components on the durability, reliability, corrosion resistance, etc., in many special steels.展开更多
The microstructure of lneonel 601 nickel-based superalloy after gas tungsten arc welding and its transformation at different solution temperatures are studied. The results show that the original microstructure of weld...The microstructure of lneonel 601 nickel-based superalloy after gas tungsten arc welding and its transformation at different solution temperatures are studied. The results show that the original microstructure of weld seam is characterized coarsened austenitic granular crystal, there are a large amount of dispersed carbide and γ＇ phase with carbide as the core in the boundary of grains. Grain of heat-affected zone grows up severely with very little precipitated carbide. The carbide and γ＇ phase are gradually solved into the austenite matrix with the increase of solution treatment temperature. Especicdly solution treated at 1 150 ℃, the carbide and γ＇ phase are completely solved into the austenite matrix, the coarsened equiaxed anstenite grain sizes are refined.展开更多
研究了采用ZGA351大孔强碱性阴离子交换树脂从粗钨酸铵溶液中吸附分离钼的工艺方法,考察了树脂型号、料液硫含量、料液陈化时间、料液陈化温度、料液pH值、吸附流速、吸附温度对树脂吸附分离钼效果的影响。结果表明:使用100 mL ZGA351...研究了采用ZGA351大孔强碱性阴离子交换树脂从粗钨酸铵溶液中吸附分离钼的工艺方法,考察了树脂型号、料液硫含量、料液陈化时间、料液陈化温度、料液pH值、吸附流速、吸附温度对树脂吸附分离钼效果的影响。结果表明:使用100 mL ZGA351树脂进行动态吸附试验,在料液硫含量为理论量1.1倍、料液陈化时间48 h、料液陈化温度40℃、料液pH值10.0、吸附流速15 mL/h、吸附温度40℃的最优条件下,料液钨损失率仅为0.54%,树脂钼穿透容量为107.77 g/L_(湿树脂),相比目前工业生产应用的HBDM-1树脂钼穿透容量提高了3.15倍。另外,重复试验稳定性良好,ZGA351树脂吸附后得到的纯钨酸铵溶液平均钼钨比为0.88×10^(-4),满足工业生产APT产品用纯钨酸铵溶液钼钨比小于2×10^(-4)的需求。综合而言,采用强碱性阴离子交换树脂从粗钨酸铵溶液中分离钼具有钼穿透容量高、钨损失率低、钨钼分离效率高等优势,为工业化应用提供了一种有效技术参考。展开更多
文摘CO2 laser is adopted on the surface of austenitic stainless steel (ICrlSNiQ) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ^lOOnm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.
基金Funded by the Ocean Public Science and Technology Research Fund Projects of China(No.201405013-3)the National Natural Science Foundation of China(No.51609133)+1 种基金the China Postdoctoral Science Foundation(No.2017M620153)the Science&Technology Program of Shanghai Maritime University(No.20130448)
文摘Fe-based coatings reinforced by spherical WC particles were produced on the 304 stainless steel by plasma transferred arc(PTA) to enhance the surface wear properties. Three different Fe/WC composite powder mixtures containing 0 wt%, 30 wt%, and 60 wt% of WC were investigated. The microstructure and phase composition of the Fe/WC composite PTA coatings were evaluated systemically by using scanning electron microscope(SEM) and X-ray diffraction(XRD). The wear properties of the three fabricated PTA coatings were investigated on a BRUKER UMT TriboLab. The morphologies of the worn tracks and wear debris were characterized by using SEM and 3 D non-contract profiler. The experimental results reveal that the microhardness on the cross-section and the wear resistance of the fabricated coatings increase dramatically with the increasing adding WC contents. The coating containing 60 wt% of WC possesses excellent wear resistance validated by the lower coefficients of friction(COF), narrower and shallower wear tracks and smaller wear rate. In the pure Fe-based coating, the main wear mechanism is the combination of adhesion and oxidative wear. Adhesive and two-body abrasive wear are predominated in the coating containing 30 wt% of WC, whereas threebody abrasion wear mechanism is predominated in the coating containing 60 wt% of WC.
基金finantially supported by the Science Foundation for International Cooperation of Sichuan Province (2014HH0016)the Fundamental Research Funds for the Central Universities (SWJTU2014: A0920502051113-10000)National Magnetic Confinement Fusion Science Program (2011GB112001)
文摘The preparation, characterization, and test of the first wall materials designed to be used in the fusion reactor have remained challenging problems in the material science. This work uses the firstprinciples method as implemented in the CASTEP package to study the influ ences of the doped titanium carbide on the structural sta bility of the WTiC material. The calculated total energy and enthalpy have been used as criteria to judge the structural models built with consideration of symmetry. Our simulation indicates that the doped TiC tends to form its own domain up to the investigated nanoscale, which implies a possible phase separation. This result reveals the intrinsic reason for the composite nature of the WTiC material and provides an explanation for the experimen tally observed phase separation at the nanoscale. Our approach also sheds a light on explaining the enhancing effects of doped components on the durability, reliability, corrosion resistance, etc., in many special steels.
基金The work was supported by the National High Technology Research and Development Program of China （ No. 2008AAO4Z136 ）, National Natural Science Foundation of China （50975197）, Tianjin Municipal Science and Technology Commission of China （09JCZDJC24000）.
文摘The microstructure of lneonel 601 nickel-based superalloy after gas tungsten arc welding and its transformation at different solution temperatures are studied. The results show that the original microstructure of weld seam is characterized coarsened austenitic granular crystal, there are a large amount of dispersed carbide and γ＇ phase with carbide as the core in the boundary of grains. Grain of heat-affected zone grows up severely with very little precipitated carbide. The carbide and γ＇ phase are gradually solved into the austenite matrix with the increase of solution treatment temperature. Especicdly solution treated at 1 150 ℃, the carbide and γ＇ phase are completely solved into the austenite matrix, the coarsened equiaxed anstenite grain sizes are refined.
