Post-riser Regeneration Technology in FCC Unit

In our present work, a post-riser regeneration technology （PRRT） for fluid catalytic cracking （FCC） units was developed to deal with increasingly heavier feedstock and hereby the larger amount of coke deposited on the catalyst particles during reaction. This technology can make full use of the advantages of riser regenerator, such as high cokeburning efficiency and low residual carbon, and at the same time overcome its disadvantages, such as difficulty in starting combustion. The average particles concentration on the cross section of the system was studied on a large scale cold model experimental set-up. Also a necessary software was developed by combining the hydrodynamics research results in our work with the coke-burning kinetics model and the heat and mass transfer model developed by previous researchers. The simulation results showed that the PRRT could increase regeneration capability by 16.28%-26.24% over the conventional turbulent fluidized bed regenerator under the similar operation conditions, and that the residual carbon could be kept below 0.1 wt %.

A Reynolds mass flux model for gas separation process simulation:Ⅱ.Application to adsorption on activated carbon in a packed column

Simulations of adsorption process using the Reynolds mass flux model described in Part I of these serial articles are presented. The object of the simulation is the methylene chloride adsorption in a packed column(0.041 m id,packed with spherical activated carbon up to a length of 0.2 m). With the Reynolds mass flux model,breakthrough/regeneration curves, concentration and temperature as well as the velocity distributions can be obtained. The simulated results are compared with the experimental data reported in the literature and satisfactory agreement is found both in breakthrough/regeneration curves and temperature curves. Moreover,the anisotropic turbulent mass diffusion is characterized and discussed.

Experimental study on reactor performance of gas-solids low-velocity fluidized beds

Reactor performance of bubbling fluidized bed(BFB)and turbulent fluidized bed(TFB)was carefully examined and systematically compared using catalytic ozone decomposition as a model reaction,based on a complete mapping of local flow structures and spatial distributions of ozone conversion and solids holdup.TFB clearly has a higher conversion and shows better reactor performance than BFB as a result of the vigorously turbulent flow and the relatively homogeneous gas–solids mixing in TEB.Besides,the intensive interaction between gas and solids in TFB leads to greater gas–solids contact efficiency of TFB over that of BFB.Due to gas bypassing and backmixing caused by bubbling behaviours and two-phase structure,BFB deviates significantly from a plug flow reactor and sometimes from a continuously stirred tank reactor.The flow structures essentially dictate the reactor performance in the low-velocity fluidized beds.

Simulation with a structure-based mass-transfer model for turbulent fluidized beds

A structure-based mass-transfer model for turbulent fluidized beds （TFBs） was established according to mass conservation and the balance of mass transfer and reaction. Unlike the traditional method, which assumes a homogeneous structure, this model considered the presence of voids and particle clusters in TFBs and built correlations for each phase. The flow parameters were solved based on a previously proposed structure-based drag model. The catalytic combustion of methane at three temperatures and ozone decomposition at various gas velocities were used to validate the model. The TFB reactions com- prised intrinsic reaction kinetics, internal diffusion, and external diffusion. The simulation results, which compared favorably with experimental data and were better than those based on the average method, demonstrated that methane was primarily consumed at the bottom of the bed and the methane concentration was closely related to the presence of the catalyst. The flow and diffusion had an important effect on the methane concentration. This model also predicted the outlet concentrations for ozone decomposition, which increased with increasing gas velocity, lnterphase mass transfer was presented as the limiting step for this system. This structure-based mass-transfer model is important for the industrial application of TFBs.

Drag models for simulating gas–solid flow in the turbulent fluidization of FCC particles

This paper examines the suitability of various drag models for predicting the hydrodynamics of the turbulent fluidization of FCC particles on the Fluent V6.2 platform. The drag models included those of Syamlal-O＇Brien, Gidaspow, modified Syamlal-O＇Brien, and McKeen. Comparison between experimental data and simulated results showed that the Syamlal-O＇Brien, Gidaspow, and modified Syamlal-O＇Brien drag models highly overestimated gas-solid momentum exchange and could not predict the formation of dense phase in the fiuidized bed, while the McKeen drag model could not capture the dilute charac- teristics due to underestimation of drag force. The standard Gidaspow drag model was then modified by adopting the effective particle cluster diameter to account for particle clusters, which was, however, proved inapplicable for FCC particle turbulent fluidization. A four-zone drag model （dense phase, sub- dense phase, sub-dilute phase and dilute phase） was finally proposed to calculate the gas-solid exchange coefficient in the turbulent fluidization of FCC particles, and was validated by satisfactory agreement between prediction and experiment.

Solids behavior in dilute zone of a CFB riser under turbulent conditions

The behavior of the solid phase in the upper zone of a circulating fluidized bed riser was studied using a phase Doppler anemometer. Glass particles of mean diameter 107μm and superficial gas velocities UE covering the turbulent and the beginning of the fast fluidization regime were investigated. Three static bed heights were tested. Ascending and descending particles were found co-existing under all oper ating conditions tested, and at all measurement locations. Superficial gas velocity proved/happened to have a larger effect on descending particles at the wall and on ascending particles in the central region. Transversal particle velocities in both directions （toward the center and toward the wall） behaved rela- tively equivalently, with only slight difference observed at the wall. However, observation of the number of particles moving in either transversal direction showed a change in bed structure when increasing Ug. Furthermore, a balance was constantly observed between the core zone and the annulus zone where the mutual mass transfer between these two zones occurred continuously. Transition from a slow to a fast particle motion was accompanied by a transition to high levels of velocity fluctuations, and was found corresponding to the appearance of significant solid particle flow rate.

Effect of solid mass flux on anisotropic gas-solid flow in risers determined with an LES-SOM model

Within the framework of the two-fluid approach, gas was treated with a large-eddy simulation and a sub-grid-scale （SGS） turbulent kinetic energy model while particles were treated with a second-order- moment method to describe the anisotropy of the fluctuating velocity. A modified 5imonin model was derived for the gas-solid interphase fluctuating energy transfer. The anisotropic gas-solid flow in a cir- culating fluidized bed was investigated. Predictions were in good agreement with experimental data. The distributions of the second-order moment of particles and SGS-turbulent kinetic energy of gas were simulated at different solid mass fluxes. The effects of the solid mass flux on the particle second-order moment, particle anisotropic behavior, gas SGS-turbulent kinetic energy and gas SGS energy dissipation were analyzed for the circulating fluidized bed.