Color and Gloss Changes of a Lignin-Based Polyurethane Coating under Accelerated Weathering

The purpose of this research study was to investigate the properties of polyurethane coatings based on lignin nano-particles.For this purpose,the prepared coatings were applied to pine wood surfaces and weathered artificially.Subsequently,color and gloss of the coatings were measured before and after the weathering test.Field emission scanning electron microscopy(FE-SEM)micrographs prepared from the coatings showed that the average size of nano-particles in the polyurethane substrate was approximately 500 nm.Nuclear magnetic resonance(13C-NMR)spectroscopy showed that strong urethane bonds were formed in the nano-lignin-based polyurethane.Differential calorimetric analysis(DSC)test revealed that the glass-transition temperature(Tg)of lignin nanoparticles modified with diethylenetriamine(DETA)was 112.8℃ and Tg of lignin nano-particles modified with ethylenediamine(EDA)was 102.5℃,which is lower than the Tg of un-modified lignin(114.6℃)and lignin modified with DETA(126.8℃)and lignin modified with EDA(131.3℃).The coatings modified with lignin nano-particles had a greater change in gloss.The lignin nano-particles in the modified coating are trapping hydroxyl radicals which reduces photoactivity and yellowing of the polyurethane by about 3 times compared to unmodified polyurethane coatings.After weathering test,the nano-lignin-based coating had a rougher surface with a lower contact angle(0.78°)compared to the unmodified polyurethane coating(0.85°).

Synthesis of Ionic and Non-Ionic Modified Waterborne Polyurethane Curing Agent

By using HDI and TMP as the main raw materials,polyethylene glycol 400(PEG400)is used as a non-ionic hydrophilic modifier,and sodium hydroxyethyl sulfonate is used as an ionic hydrophilic modifier to synthesize a dual hydrophilic modified polyurethane curing agent.Research revealed that introducing PEG400 for hydrophilic chain segments and sodium hydroxyethyl sulfonate for hydrophilic ionic groups in the polyurethane curing agent component leads to a uniform distribution of hydrophilic components,significantly enhancing compatibility with the aqueous polyol component,and results in excellent film performance.The synthesis process and film were characterized using Fourier transform infrared spectroscopy and high-resolution scanning electron microscopy in the study.

SYNTHESIS, CROSSLINKING MECHANISM AND PROPERTIES OF A POLYACRYLATE/POLYURETHANE COMPOSITE COATING

A polyacrylate/polyurethane (P(A)/P(U)) composite coating has been prepared by crosslinking an acetoacetylated polyacrylate with a vinylic group terminated polyurethane at room temperature. A model Michael reaction between ethyl acetoacetate (EAA) and methyl acrylate (MA) was designed to study the crosslinking mechanism. It was found that the two active hydrogen atoms in acetoacetyl group can both add to vinylic groups and the yield of mono-and bis-adducts are much affected by the molar ratio of acetoacetyl to vinylic groups. Higher crosslinking degree and better properties could be obtained with decreasing the molar ratio of the two active groups from 1/1 to 0.6/1 in the composite coatings.

Waterborne Polyurethane from Polycaprolactone and Tetramethylxylene Diisocyanate: Synthesis by Varying NCO/OH Ratio and Its Characterization as Wood Coatings

Environmentally friendly, polyacrylic-based polyurethane dispersion (PUD) was synthesised using various molar ratios of polycaprolactone, dimethylolpropionic acid and tetramethyl xylene diisocyanate. Synthesis was carried out in flowing nitrogen atmosphere. The PUD’s preparations are free of NMP (n-methyl pyrrolidone), a toxic processing solvent generally used during the preparation of PUD’s. The performance of the synthesised polyurethane dispersions with varying NCO/OH molar ratio was tested on wood surface. The physical, chemical, thermal and mechanical properties such as viscosity, particle size, chemical resistance, thermal stability and taber abrasion of applied polyurethane dispersion were carried out as a function of NCO/OH molar ratio. The PUD’s preparation with NCO/OH ratio of 1.4 or 1.6 showed better performance as a wood finish and the results are described in the present study.

Polyurethane coating for ductile iron pipes

A special polyurethane coating designed for ductile iron pipe was developed. The effects of the ingredients on properties, such as viscosity, flow leveling, solidification-rate, adhesion and hardness, were researched. It was then analyzed in what ways the technical parameters, such as temperature and pressure, influence the coat quality. The results showed that the molar ratio and synthesizing conditions must be strictly controlled to obtain suitable pre-polymer viscosity by adjusting the formula ratio of the B component, satisfactory mechanical properties and cure rate can be obtained and bubbles in the coat can be avoided.

Evaluation on Fabrication and Properties of Composite Polyurethane Coatings with Wollastonite Partially Substituting for Rutile Titanium Dioxide

This study aims to prepare a composite polyurethane coating through a facile synthesis process. Titanium dioxide, which is a component of the prepared hydroxyl acrylic resin polyurethane varnish, was partially substituted by wollastonite, and an optimal substitution ratio was obtained. Analyses based on scanning electron microscope, powder X-ray diffraction, and Raman scattering measurements demonstrated that the addition of wollastonite caused nearly no change in the basic structure of the coating. Coating with a substitution ratio of 25% showed high thermal stability, good cover effect, considerable moisture-proof and water resistance ability, great acidic and basic resistance, and improved performance and hardness in performance tests. Furthermore, the production cost was reduced significantly at this substitution ratio.

Polyurethane/poly(vinyl alcohol) hydrogel coating improves the cytocompatibility of neural electrodes

Neural electrodes,the core component of neural prostheses,are usually encapsulated in polydimethylsiloxane（PDMS）.However,PDMS can generate a tissue response after implantation.Based on the physicochemical properties and excellent biocompatibility of polyurethane（PU）and poly（vinyl alcohol）（PVA）when used as coating materials,we synthesized PU/PVA hydrogel coatings and coated the surface of PDMS using plasma treatment,and the cytocompatibility to rat pheochromocytoma（PC12）cells was assessed.Protein adsorption tests indicated that the amount of protein adsorption onto the PDMS substrate was reduced by 92%after coating with the hydrogel.Moreover,the PC12 cells on the PU/PVA-coated PDMS showed higher cell density and longer and more numerous neurites than those on the uncoated PDMS.These results indicate that the PU/PVA hydrogel is cytocompatible and a promising coating material for neural electrodes to improve their biocompatibility.

Polyurethane Coating and Lining on Ductile Iron Pipes

In this technical paper,we will discuss polyurethane linings and coatings to ductile iron pipe for transporting corrosive and abrasive fluids in a sub soil,that is extremely corrosive in nature.The capabilities of ECL(Electrosteel Castings Limited)in this regard will be discussed.

Adhesion Improvement of Zirconium Coating on Polyurethane Modified by Plasmas

In order to improve the adhesion of the middle frequency magnetic sputtered zirconium coating on a polyurethane film,an anode layer source was used to pretreat the polyurethane film with nitrogen and oxygen ions.SEMs and AFM roughness profiles of treated samples and the contrast groups were obtained.Besides,XPS survey spectrums and high resolution spectrums were also investigated.The adhesion test revealed that ion bombardment could improve the adhesion to the polyurethane coating substrate.A better etching result of oxygen ions versus nitrogen predicts a higher bonding strength of zirconium coating on polyurethane and,indeed,the highest bonding strengths are for oxygen ion bombardment upto 13.3 MPa.As demonstrated in X-ray photoelectron spectroscopy,the oxygen ion also helps to introduce more active groups,and,therefore,it achieves a high value of adhesion strength.

Influence of Ageing with UV Radiation on Physicochemical Properties of Acrylic-Polyurethane Coatings

Investigated systems of acrylic-polyurethane coatings consisted of three kinds of coatings: base coat (acrylic), intermediate (polyurethane) and top coat (acrylic);each made up of two layers. Mean thickness of the coating system was equal (145 ± 1) μm. In time of accelerated UV ageing, electromagnetic radiation was emitted of wave length in the range (300 - 400) nm which was progressively inducing a destruction of coatings chemical structure, especially photooxidation and photolysis of coating material. Carried out X-ray investigations revealed increased contents of oxygen in aged coatings due to their photooxidation which resulted in increased tendency of coating microfragments to chip off from surface layer with the ageing time flow. The hardness increase of UV aged coatings was also observed which intensified their surface layer brittleness. This contributed to their thickness decrease by more than 10% after 2016 h of ageing. Photodestruction of UV aged coatings was documented as well by characteristics obtained during investigations carried out with DMA method use. A noticeable physical destruction of the coatings was observed in the form of silver cracks, etchings and grooves in surface layer as well as craters extending also into interlayer. Processes of physical and chemical destruction undergoing in aged coatings influenced roughness profile change and coatings surface topography shaping. After 2016 h of UV ageing, the roughness parameters (Ra, Rz, Rt) increased several times. Long-lasting UV radiation influence on the surface of investigated acrylic-polyurethane coating systems contributed to their decorativeness loss. Microscopic examinations revealed colour change (yellowing) of blue pigment contained in polyurethane interlayer. Decline in coating gloss was also observed as the result of surface roughness increase.

Synthesis and Performance of Polyurethane Coated Urea as Slow/controlled Release Fertilizer

Polyurethane coated urea slow/controlled release fertilizer was prepared based on urea granules, isocyanate, polyols and paraffin. Isocyanate reacted with polyols to synthesize the polyurethane skin layer on urea granules surface. Paraffin serves as a lubricant during syntheses of polyurethane skin layers. The structure and nutrient release characteristics of the polyurethane skin layers were investigated by FTIR, SEM and TG. Urea nitrogen slow-release behavior of the polyurethane coated urea was tested. The experimental results indicated that compact and dense polyurethane skin layers with a thickness of 10-15 lam were formed on urea surface, the urea nitrogen slow-release time can reach 40-50 days. Paraffin proves to play a key role in inhibiting water to penetrate into urea, but excessive addition would decrease the polyurethane crosslinking density.

Synthesis of Waterborne Polyurethane Modified by Nano-SiO_2 Silicone and Properties of the WPU Coated RDX

A series of nano silica/silicone modified waterborne polyurethane(WPU) have been synthesized from polytetramethylene glycol and isophorone diisocyanate, dihydroxymethyl propionic acid and triethylamine, ethylenediamine, trimethylolpropane, nano-SiO2 and the silane coupling agent KH550. The effect of the dosage of nano-SiO2 on the WPU-Si membrane and the coated RDX(cyclotrimethylenetrinitramine) particles have been studied in terms of their surface properties, mechanical properties, and thermal stability. The results showed that with the increase of Si content, the stability of the emulsion reduced gradually. The material with more Si content displayed an increased thermodynamic stability, an increased high temperature resistance, an increased tensile strength and a decreased elongation at break. With the increase of Si content, the surface tension of the material decreased, the bibulous rate reduced, and the contact angle increased gradually, so that the surface tension of the polyurethane and RDX are close to each other which could improve the performance of coating.

MODIFIED ULTRAVIOLET-CURABLE WATER DISPERSIBLE POLYURETHANE-ACRYLATES

Three kinds of UV-curable self-emulsified polyurethane-acrylate (PUA) prepolymer, i.e., conventional, chain extended and grafted PUAs, were prepared. The relatively small particle size of the PUA dispersions indicates that the PUA prepolymers exhibit sufficient aqueous dispersibility. The PUA prepolymers can substantially lower the interfacial tension of water. Chain-extended PUA dispersions exhibit pseudoplastic behavior and thixotropy to a greater extent than do their conventional counterpart. The chain-extended and grafted PUA photocure to higher conversion than do the conventional PU equivalent. The results of DSC measurement suggest that there exists phase mixing between the hard and the soft segment phases for the PUAs based on PEG 400 that is the comparatively short soft segment in the prepolymer. For the PUA prepolymers based on PEG having higher M-n values, chain-extending and grafting could impede the phase separation between the hard and the soft segment domains. The adhesion, impact strength and flexibility of the photocured films were tested.

Plant Oil-Based Waterborne Polyurethanes: A Brief Review

The increasing pressure from consumers and policy makers to reduce the use of synthetic polymers,whose production contributes to the depletion of non-renewable resources and are usually non-biodegradable,has prompted the efforts to find suitable bio-based sources for the production of polymers.Vegetable oils have been a frequently spotted in this search because they are versatile,highly available and a low cost liquid biosource,which can be used in the synthesis of a wide plethora of different polymers and reactive monomers.Following the same idea of reducing the environmental stress,the traditional polyurethanes that are soluble in organic solvents have been targeted for replacement,particularly in applications such as adhesives and coatings,in which the solvent is released to the atmosphere increasing the air pollution.Instead,waterborne polyurethanes(WBPU),which are polyurethane dispersions(PUD)prepared in aqueous media,release benign water to the atmosphere during use as supported or self-standing films for different applications.In this brief review,the contributions to the development of WBPUs based on vegetable oils are discussed,focusing mainly on the contributions of the last decade.The synthesis of ionic and nonionic PUDs,their characterization and the properties of the resulting dried materials,as well as derived composite materials are considered.

Self - Crosslinking Behavior of Self - Emulsion Water - Based Polyure-thane Coating Agents

The relation between structures and properties of polyurethane are investigated by modern physical and chemical methods.The results obtained are as follows:the effects of the content of self-crosslinking agent on the properties of polyurethane,i.e.,dispersion stability,dynamical viscoelasticity and mechanical properties are discussed.It is found that the optimum molar ratio of epichlorohydrin and diethylenetriamine is 1:2.A mois-

Preparation and Characterization of Waterborne Polyurethane with Unique Nanoparticles by Controlling Water

A facile method,focusing on emulsification,chain extension and dispersion process in preparing waterborne polyurethane,was developed to prepare emulsion with rod-like nanoparticles.The facile method involves a water addition procedure by in situ generated water to react with polyurethane prepolymer instead of the external water addition process.As a comparison,waterborne polyurethane was synthesized through the external water addition process.According to the characterization methods including FTIR,1H-NMR,TEM and water swelling experiments,it is suggested there are two kinds of hydrogen bonds interactions in hard/soft domain of the novel polyurethane,and the phase separation of hard/soft domains increases significantly.The morphology of the two polyurethanes was quite different(nanorods and spherical particles,respectively),presenting a different surface property.In addition,the water swelling of the novel polyurethane indicates that it holds significant potential application as degradable material.

Silane Terminated Prepolymers: An Alternative to Silicones and Polyurethanes

Silane terminated prepolymers for adhesives, sealants and coatings are of great industrial importance. They are very important because of their low toxicity over polyurethanes, silicones, and solvent-based products. Hence, many pieces of literature which deal with the synthesis, properties and applications of this Silane terminated polymers hybrid system exist. Silylated polyether (MS polymers) and Silylated Polyurethane Polymers (SPUR) are the bases for numerous sealants, adhesives and coatings used worldwide. A hybrid system mixed with organic-polyurethane proportion and inorganic-alkoxysilane proportion combines the benefits of conventional polyurethane and silicone-based products. This article reviews the chemistry of MS polymers and SPUR and their advantages and disadvantages in silyl terminated prepolymer-based adhesives, sealants and coatings as well as provides information on different end applications.

Preparation and Properties of Tung Oil-Based Polyurethane

Tung oil-based polyols were synthesized by the esterification and transesterification between Tung oilbased anhydride and butanediol. The hydroxyl values of the polyols prepared were tested and discussed. Polyurethane was prepared by using Tung oil-based polyols and/or poly(propylene glycol) as polyols and by using isophorone diisocyanate as isocyanate. The effect of the ratio of Tung oil-based polyols to poly(propylene glycol) on the properties of polyurethane prepared was investigated by the water resistance, alcohol resistance and hardness tests. The results show that Tung oil-based polyols are effective to improve the hardness, water resistance and alcohol resistance of polyurethane.

聚氨酯和环氧树脂涂层耐水性能对比研究

本文选择了不同类型的聚氨酯(PU)涂层和环氧树脂(EP)涂层作为代表,通过红外光谱、固态核磁共振、热失重分析和热力学性能分析,研究了长期水下浸泡对涂层结构和性能的影响,并进一步对比了上述不同材料的水解稳定性。结果表明,聚醚型聚氨酯(PTMG-PU)涂层具有最优的耐水性,并且其化学结构基本没发生化学水解作用,然而加入陶瓷增强颗粒会降低材料的耐水性,并可能加速水解作用对涂层结构和性能的影响;相同水解条件下,聚酯型聚氨酯(PEA-PU)和EP涂层在水中的耐水性较差,并且可能发生聚合物链的化学水解作用,进而导致材料储能模量的提高。

植物油基聚氨酯包膜肥料研究进展

缓释肥包膜材料采用的聚氨酯主要由石油基原料制备,由于石油基聚氨酯成本高、环境风险较大,近年来逐渐被生物基聚氨酯所取代。在众多的生物基材料中,植物油因价格低廉、来源广泛、无毒性、可生物降解等特点,成为缓控释肥料膜材的研究热点。本文分别综述了植物油基多元醇的制备方法,植物油基聚氨酯包膜的分类,植物油基聚氨酯包膜肥料的改性及应用。环氧开环、酯交换反应、氨解法、加氢甲酰化以及臭氧氧化还原是植物油改性制备植物油基多元醇的常用技术手段。丙烯酸酯、环氧树脂、有机硅、氟改性、纳米材料等是植物油基聚氨酯包膜材料改性的常用原料,试验证明植物油基聚氨酯包膜肥料具有减少氨挥发、氮淋溶,提高氮素利用效率的作用。如何提高植物油基聚氨酯交联密度、降低生产成本、深入揭示缓释机理以及扩大在大田试验的应用场景将是今后研究的重点。