In order to optimize the conditions for residual stress measurement using a two-dimensional X-ray diffraction (2D-XRD) in terms of both efficiency and accuracy. The measurements have been conducted on three stainless ...In order to optimize the conditions for residual stress measurement using a two-dimensional X-ray diffraction (2D-XRD) in terms of both efficiency and accuracy. The measurements have been conducted on three stainless steel specimens in this study. The three specimens were processed by annealing, a cavitating jet in air and a disc grinder, with each method introducing different residual stresses at the surface. The specimens were oscillated in the ω-direction, representing a right-hand rotation of the specimen about the incident X-ray beam. The range of the oscillation, Δω, was varied and optimum Δω was determined. Moreover, combinations of the tilt angle between the specimen surface normal and the diffraction vector, ψ, with the rotation angle about its surface normal, f, have been studied with a view to find the most optimum condition. The results show that the use of ω oscillations is an effective method for improving analysis accuracy, especially for large grain metals. The standard error rapidly decreased with increasing range of the ω oscillation, especially for the annealed specimen which generated strong diffraction spots due to its large grain size.展开更多
For higher efficiency and precision manufacturing,more and more attentions are focused on the surface roughness and residual stress of machined parts to obtain a good fatigue life.At present,the in-situ TiB_2/7050 Al ...For higher efficiency and precision manufacturing,more and more attentions are focused on the surface roughness and residual stress of machined parts to obtain a good fatigue life.At present,the in-situ TiB_2/7050 Al metal matrix composites are widely researched due to its attractive properties such as low density,good wear resistance and improved strength.It is of great significance to investigate the machined surface roughness,residual stress and fatigue life for higher efficiency and precision manufacturing of this new kind material.In this study,the surface roughness including two-dimensional and three-dimensional roughness,residual stress and fatigue life of milling in-situ TiB_2/7050 Al metal matrix composites were analyzed.It was found from comparative investigation that the three-dimensional surface roughness would be more appropriate to represent the machined surface profile of milling particle reinforced metal matrix composites.The cutting temperature played a great role on the residual stress.However,the effect of increasing cutting force could slow down the transformation from compressive stress to tensile stress under 270°C.An exponential relationship between three-dimensional roughness and fatigue life was established and the main fracture mechanism was brittle fracture with observation of obvious shellfish veins,river pattern veins and wave shaped veins in fracture surface.展开更多
对几种磁测残余应力的方法和特点进行了归纳对比,它们是磁巴克豪森效应应力检测方法,利用逆磁致伸缩效应测量应力,利用铁磁类材料的磁记忆检测应力分布,应力致磁各向异性法SMA(Stress-induced Magnetic Anisotropy)和磁致伸缩法(Magneto...对几种磁测残余应力的方法和特点进行了归纳对比,它们是磁巴克豪森效应应力检测方法,利用逆磁致伸缩效应测量应力,利用铁磁类材料的磁记忆检测应力分布,应力致磁各向异性法SMA(Stress-induced Magnetic Anisotropy)和磁致伸缩法(Magnetostriction)。从目前研究现状而言,利用Barkhausen效应实施铁磁类结构构件应力检测技术相对来说最为成熟和广泛,但它有自身的缺陷,故本文又介绍了1台新的磁力仪MAPS(Magnetic Anisotropy and Permeability System),并对MAPS及其他的磁力仪作了比较。展开更多
文摘In order to optimize the conditions for residual stress measurement using a two-dimensional X-ray diffraction (2D-XRD) in terms of both efficiency and accuracy. The measurements have been conducted on three stainless steel specimens in this study. The three specimens were processed by annealing, a cavitating jet in air and a disc grinder, with each method introducing different residual stresses at the surface. The specimens were oscillated in the ω-direction, representing a right-hand rotation of the specimen about the incident X-ray beam. The range of the oscillation, Δω, was varied and optimum Δω was determined. Moreover, combinations of the tilt angle between the specimen surface normal and the diffraction vector, ψ, with the rotation angle about its surface normal, f, have been studied with a view to find the most optimum condition. The results show that the use of ω oscillations is an effective method for improving analysis accuracy, especially for large grain metals. The standard error rapidly decreased with increasing range of the ω oscillation, especially for the annealed specimen which generated strong diffraction spots due to its large grain size.
基金National Natural Science Foundation of China(No.51775443)National Science and Technology Major Project of China(No.2017-VII-00150111)。
文摘For higher efficiency and precision manufacturing,more and more attentions are focused on the surface roughness and residual stress of machined parts to obtain a good fatigue life.At present,the in-situ TiB_2/7050 Al metal matrix composites are widely researched due to its attractive properties such as low density,good wear resistance and improved strength.It is of great significance to investigate the machined surface roughness,residual stress and fatigue life for higher efficiency and precision manufacturing of this new kind material.In this study,the surface roughness including two-dimensional and three-dimensional roughness,residual stress and fatigue life of milling in-situ TiB_2/7050 Al metal matrix composites were analyzed.It was found from comparative investigation that the three-dimensional surface roughness would be more appropriate to represent the machined surface profile of milling particle reinforced metal matrix composites.The cutting temperature played a great role on the residual stress.However,the effect of increasing cutting force could slow down the transformation from compressive stress to tensile stress under 270°C.An exponential relationship between three-dimensional roughness and fatigue life was established and the main fracture mechanism was brittle fracture with observation of obvious shellfish veins,river pattern veins and wave shaped veins in fracture surface.
文摘对几种磁测残余应力的方法和特点进行了归纳对比,它们是磁巴克豪森效应应力检测方法,利用逆磁致伸缩效应测量应力,利用铁磁类材料的磁记忆检测应力分布,应力致磁各向异性法SMA(Stress-induced Magnetic Anisotropy)和磁致伸缩法(Magnetostriction)。从目前研究现状而言,利用Barkhausen效应实施铁磁类结构构件应力检测技术相对来说最为成熟和广泛,但它有自身的缺陷,故本文又介绍了1台新的磁力仪MAPS(Magnetic Anisotropy and Permeability System),并对MAPS及其他的磁力仪作了比较。
