Experimental analysis on adjusting performance of vapor-liquid two-phase flow controller

The vapor-liquid self-adjusting controller is an innovative automatic regulating valve.In order to ensure adjusted objects run safely and economically,the controller automatically adjusts the liquid flux to keep liquid level at a required level according to physical properties of vapor-liquid two-phase fluid.The adjusting mechanics,the controller’s performance and influencing factors of its stability have been analyzed in this paper.The theoretical analysis and successful applications have demonstrated this controller can keep the liquid level steady with good performance.The actual application in industry has shown that the controller can satisfactorily meet the requirement of industrial production and has wide application areas.

Optimization of Holding Temperature and Holding Thickness for Controlled Rolling on Plate Mill

Holding temperature and holding thickness are main parameters for two-phase controlled rolling on plate mill. The optimization of holding temperature and holding thickness for pass schedule calculation of two-phase controlled rolling on plate mill was presented and its feature is as follows： （1） Determination of holding thickness can be automatically obtained based on the influence of mill safety limits, tracking zone length and holding time on holding thickness; （2） Determination of holding temperature can be automatically obtained and the holding time can be reduced as much as possible; （3） Algorithm can modify the holding temperature and thickness depending on slab size and product size.

Research and Development Trend of Shape Control for Cold Rolling Strip

Shape is an important quality index of cold rolling strip. Up to now, many problems in the shape control domain have not been solved satisfactorily, and a review on the research progress in the shape control domain can help to seek new breakthrough directions. In the past 10 years, researches and applications of shape control models, shape control means, shape detection technology, and shape con- trol system have achieved significant progress. In the aspect of shape control models, the researches in the past improve the accuracy, speed and robustness of the models. The intelligentization of shape control models should be strengthened in the future. In the aspect of the shape control means, the researches in the past focus on the roll opti- mization, mill type selection, process optimization, local strip shape control, edge drop control, and so on. In the future, more attention should be paid to the coordination control of both strip shape and other quality indexes, and the refinement of control objective should be strengthened. In the aspects of shape detection technology and shape control system, some new types of shape detection meters and shape control systems are developed and have successfully indus- trial applications. In the future, the standardization of shape detection technology and shape control system should be promoted to solve the problem of compatibility. In general,the four expected development trends of shape control for cold roiling strip in the future are intelligentization, coordi- nation, refinement, and standardization. The proposed research provides new breakthrough directions for improv- ing shape quality.

Research and Application of Non-symmetrical Roll Bending Control of Cold Rolling Mill

The existing research of the flatness control for strip cold rolling mainly focuses on the calculation of the optimum adjustment of individual flatness actuator in accordance with the flatness deviation, which can be used for general flatness control. However, it does not work for some special rolling processes, such as the elimination of ultra single side edge-waves and the prevention of strip break due to tilting roll control overshooting. For the purpose of solving these problems, the influences of non-symmetrical work roll bending and intermediate roll bending on flatness control were analyzed by studying efficiencies of them. Moreover, impacts of two kinds of non-symmetrical roll bending control on the pressure distribution between rolls were studied theoretically. A non-symmetrical work roll bending model was developed by theoretical analysis in accordance with practical conditions. The model was applied to the revamp of a 1250 6-H reversible universal crown mill (UCM) cold mill. Theoretical study and practical applications show that the coordination utilization of the non-symmetrical work roll bending control and tilting roll control was effective in flatness control when there appeared bad strip single side edge waves, especially when the incoming strip was with a wedge shape. In addition, the risk of strip break due to tilting control overshooting could be reduced. Furthermore, the non-symmetrical roll bending control can reduce the extent of uneven distribution of pressure between rolls caused by intermediate roll shifting in flatness control and slow down roll wear. The non-symmetrical roll bending control technology has important theoretical and practical significance to better flatness control.

Microstructure-Properties Correlation of Dual Phase Steels Produced by Controlled Rolling Process

The purpose of this research is to quantify the effects of compositional and processing parameters on the microstruc-ture and properties of dual phase steel produced directly by hot rolling and rapid cooling. Steels with the base composition of 0.1%C, 1.4%Si, and 1.0%Mn with additions of 0.5%Cr to influence hardenability, 0.04%Nb to retard recrystallization in the latter stages of rolling, or 0.02%Ti to inhibit grain growth during and after reheating were investigated. Investigation was made to predict microstructure evolution and to correlate microstructure with processing parameters. The effects of the important microstructure parameters such as ferrite grain size, martensite volume fraction (VM) and morphology (polygonal or fibrous) on the tensile and impact properties are discussed. Multiple linear regression analysis of the ultimate tensile strength has shown that, increasing VM and martensite microhardness and grain refinement of ferrite are the major contributions to increase the strength of the steel. It was found that the dual-phase steel produced by controlled rolling process, with a microstructure which consisted of fine grained ferrite (4 um) and 35%~40% fibrous martensite, presented optimum tensile and impact properties because of enhanced resistance to crack propagation.

Austenite Recrystallization and Controlled Rolling of Low Carbon Steels

The dynamic recrystallization and static recrystallization in a low carbon steel were investigated through single-pass and double-pass experiments. The results indicate that as the deformation temperature increases and the strain rate decreases, the shape of the stress-strain curve is changed from dynamic recovery shape to dynamic recrystallization shape. The austenite could not recrystallize within a few seconds after deformation at temperature below 900 ℃. According to the change in microstructure during deformation, the controlled rolling of low carbon steel can be divided into four stages： dynamic recrystallization, dynamic recovery, strain-induced ferrite transformation, and rolling in two-phase region. According to the microstructure after deformation, the controlled rolling of low carbon steel can be divided into five regions： non-recrystallized austenite, partly-recrystallized austenite, fully-recrystallized austenite, austenite to ferrite transformation, and dual phase.

Controlled Rolling and Cooling Process for Low Carbon Cold Forging Steel

Effect of controlled rolling and cooling process on the mechanical properties of low carbon cold forging steel was investigated for different processing parameters of a laboratory hot rolling mill. The results show that the specimens with fast cooling after hot rolling exhibit very good mechanical properties, and the improvement of the mechanical properties can be attributed mainly to the ferrite-grain refinement. The mechanical properties increase with decreasing final cooling temperature within the range from 670 ℃ to 570 ℃ due to the finer interlamellar spacing of pearlite colony. The specimen with fast cooling after low temperature rolling shows the highest values of the mechanical properties. The effect of the ferrite grain size on the mechanical properties was greater than that of pearlite morphology in the present study. The mechanical properties of specimens by controlled rolling and cooling process without thermal treatment were greatly superior to that of the same specimens by the conventional rolling, and their tensile strength reached 490 MPa grade even in the case of low temperature rolling without controlled rolling. It might be expected to realize the substitution medium-carbon by low-carbon for 490 MPa grade cold forging steel with controlled rolling and cooling process.

EFFECT OF THE CONTROLLED ROLLING CONTROLLED COOLING ON STRENGTH AND DUCTILITY OF THE BAINITE MICRO ALLOYED ENGINEERING STEEL

The continuous cooling transformation of hot deformation austenite austenite of test steel and the effect of different processing schedules of controlled rolling and controlled cooling on the strength and ductility have been studied. The theory and the experiment base are presented for controlled rolling and controlled cooling of the SBL micro alloyed engineering steel.

A control volume based finite element method for simulating incompressible two-phase flow in heterogeneous porous media and its application to reservoir engineering

Applying the standard Galerkin finite element method for solving flow problems in porous media encounters some difficulties such as numerical oscillation at the shock front and discontinuity of the velocity field on element faces.Discontinuity of velocity field leads this method not to conserve mass locally.Moreover,the accuracy and stability of a solution is highly affected by a non-conservative method.In this paper,a three dimensional control volume finite element method is developed for twophase fluid flow simulation which overcomes the deficiency of the standard finite element method,and attains high-orders of accuracy at a reasonable computational cost.Moreover,this method is capable of handling heterogeneity in a very rational way.A fully implicit scheme is applied to temporal discretization of the governing equations to achieve an unconditionally stable solution.The accuracy and efficiency of the method are verified by simulating some waterflooding experiments.Some representative examples are presented to illustrate the capability of the method to simulate two-phase fluid flow in heterogeneous porous media.

An Expert System in Automatic Gauge Control for Rolling Process

Beacuse the practical mathematic model of rolling process can't be built accurately,this paper established an expert system to control the rolling steels' gauge by adjusting the setup roll open, which combined the experience of theoreticians and operators. The system applied the expression method of rule-skeleton+rule-body', and selected an appropriate non-exact reference model and self-study algorithm. The whole system, including auxiliary routes, is designed in Borland C++. Some experiments on this system have been done, and a good result has been achieved.

Technological investigation on the Short Stroke Width Control Rolling in the Rougher Mills of Hot Strip Continuous Rolling Mill Train

According to technological requirement of hot charge rolling and hot direct rolling,in this paper,we investigated the technology of the width control rolling in the rougher mills of hot strip continuous rolling mill train.On the basis of improving width range of continuous casting of slab,we obtained a good result of greatly increasing the yield of slab→coil is achieved.

Study and application of crown feedback control in hot strip rolling

Crown feedback control is one part of the automatic shape control （ASC） system. On the basis of large simulation researches conducted, a linear crown feedback control model was put forward and applied in actual strip rolling. According to its successful op- eration in the ASP 1700 hot strip mill of Angang Group for one year and also from the statistical results of several crown measurements, it can be definitely said that this control model is highly effective and shows stable performance. The control effectiveness of different gauges of strips with the feedback control is found to increase by 10%-30% compared with that without feedback control.

Short Stroke Control with Gaussian Curve and PSO Algorithm in Plate Rolling Process

The precision width control is vital for product quality and production economy in plate width control process, so short stroke control method was used in plate rolling by opening or closing edger gap so as to avoid head end necking. Head end necking on different broadening ratio was analyzed, and sections of different elongations at edger roiling was calculated; based on the law of volume constancy, the adjustment functions were described by parabolic functions. Control curves were developed with three Gaussian curves by means of additional combining; SSC control curve was changed with different weights of those curves, w1 effect one-third of SSC length, w2 effect two-third of SSC length, w3 effect all three parts of SSC length. In order to adjust the amount of weights for precise quantification, PSO algorithm was used to build sufficiency function so as to obtain best rectangular degree by global optimization. Practical applications showed that the method proposed is available to improve the product rolling yields by 1.0% -2. 0% and worthy to apply to plate rolling.

Rolling Control Characteristic Experimental Investigation of a Canard Missile with Free-Spinning Tail

To study the rolling control characteristics of a canard-controlled missile, a series of wind tunnel experiment is conducted. The experimental method, the structure features of wind tunnel model and the experimental results are introduced in this paper. The experimental data show that the canard is an inefficient rolling control device for canard-controlled missile with fixed tail fins; but for the free-spinning tail fin configuration, the canard can conduct rolling control of the missile, and even have higher controlling efficiency under larger canard deflection angle.

Strip Thickness Control of Cold Rolling Mill with Roll Eccentricity Compensation by Using Fuzzy Neural Network

In rolling mill, the accuracy and quality of the strip exit thickness are very important factors. To realize high accuracy in the strip exit thickness, the Automatic Gauge Control (AGC) system is used. Because of roll eccentricity in backup rolls, the exit thickness deviates periodically. In this paper, we design PI controller in outer loop for the strip exit thickness while PD controller is used in inner loop for the work roll actuator position. Also, in order to reduce the periodic thickness deviation, we propose roll eccentricity compensation by using Fuzzy Neural Network with online tuning. Simulink model for the overall system has been implemented using MATLAB/SIMULINK software. The simulation results show the effectiveness of the proposed control.

Bending analysis and control of rolled plate during snake hot rolling

In order to study the bending behavior of aluminum alloy 7050 thick plate during snake hot rolling, several coupled thermo-mechanical finite element(FE) models were established. Effects of different initial thicknesses, pass reductions, speed ratios and offset distances on the bending value of the plate were analyzed. ‘Quasi smooth plate' and optimum offset distance were defined and quasi smooth plate could be acquired by adjusting offset distance, and then bending control equation was fitted. The results show that bending value of the plate as well as the extent of the increase grows with the increase of pass reduction and decrease of initial thickness; the bending value firstly increases and then keeps steady with the ascending speed ratio; the bending value can be reduced by enlarging the offset distance. The optimum offset distance varies for different rolling parameters and it is augmented with the increase of pass reduction and speed ratio and the decrease of initial thickness. A proper offset distance for different rolling parameters can be calculated by the bending control equation and this equation can be a guidance to acquire a quasi smooth plate. The FEM results agree well with experimental results.

Finite element analysis of shape control for continuous hot rolling mills of super wide strip steel

The efficacy of shape control is the core of this technology and the main basis of automatic shape control system model designing. This passage constructs the three-dimensional elastic deformation model of CVCplus roll system in 2250 mm hot rolling mill. Comparing and analyzing different influence of working factors on control characteristic, the shape control characteristic of CVCplus roll system in its whole work time is studied, and the cause is analyzed and the difference of the roll gap curve and crown adjustable area in early and latter work time is compared. The outcome has crucial meaning in both theory and production.

Numerical Simulation and Control of Two-Phase Flow with Evaporation in a Vertical Tube Submitted to a Conjugate Heat Transfer

A better understanding of two-phase flows with evaporation allows leading to an optimal design of evaporators. For that purpose, numerical simulations are very useful. In this paper, a numerical study has been carried out in order to model and simulate the combination of a two-phase flow with evaporation in a vertical tube. The VOF （volume-of-fluid） multiphase flow method and a phase-change model for the mass transfer have been used. For an accurate modeling, the effect of axial conduction has been also taken into account using a conjugate heat transfer model. Since thermal oscillations are undesirable as they can lead to the failure of the tube, flow instabilities have also been analyzed, using FFT （fast Fourier transforms）, in order to comprehend their behavior and influence. A control study of the flow instabilities in the tube is also presented. For that purpose tube inlet temperature has been varied using a gain control parameter.

Optimal Control of a Tandem Cold Rolling System for Tracking Problem

The optimal control principle and procedure of a tandem cold rolling system for tracking problem have been proposed in this paper for the first time. The state-space description of the tandem cold rolling system for the cold-strip mill of Wuhan Iron and Steel Company is: x_(k+1)=Ax_k+(_k,y_k=Cx_k+η_k The optimum performance index of the system for tracking problem is: J_(min)=minEr[(1/2)sum from k=0 to m e'_kOe_k sum from k=0 to m-1 u'_kRu_k] The authors have deduced the optimal control of the system for tracking problem as follows u_k~*=-S_k(Ay_k+_(k+1)-) the feedback gain matrix S_k is given by S_k=(B'P_(k+1)B-R)^(-1)B'P_(k+1) Pk satisfies the matrix difference equation p_k=P_(k+1)-[(S_k^(-1))'-B']^(-1)R(S_k^(-1)-B)^(-1)+Q with terminal condition P_m=Q. On the above-mentioned principle of optimal control,an optimal control procedure of the tandem cold rolling system has been obtained, and a computer simulation has been performed. The results of the simulation are satisfactory.

Slab Tracking and Controlling on Hot Plate Rolling Line

By studying the slab moving in detail in the plate rolling process, the problem of slab tracking and controlling was solved by using the distributed control system. The problems of rhythm control for the big-complex system, the exchange of manual and automatic operations, the data exchange between the levelⅠ, TCS (technology control system) and levelⅡ, PCS (process control system), are solved. By this way, the automatic level of the plate production line is improved.