Numerical simulation and analysis of solid-liquid two-phase threedimensional unsteady flow in centrifugal slurry pump

Based on RNG k-ε turbulence model and sliding grid technique, solid-liquid two-phase three-dimensional(3-D) unsteady turbulence of full passage in slurry pump was simulated by means of Fluent software. The effects of unsteady flow characteristics on solid-liquid two-phase flow and pump performance were researched under design condition. The results show that clocking effect has a significant influence on the flow in pump, and the fluctuation of flow velocity and pressure is obvious, particularly near the volute tongue, at the position of small sections of volute and within diffuser. Clocking effect has a more influence on liquid-phase than on solid-phase, and the wake-jet structure of relative velocity of solid-phase is less obvious than liquid-phase near the volute tongue and the impeller passage outlet. The fluctuation of relative velocity of solid-phase flow is 7.6% smaller than liquid-phase flow at the impeller outlet on circular path. Head and radial forces of the impeller are 8.1% and 85.7% of fluctuation, respectively. The results provide a theoretical basis for further research for turbulence, improving efficient, reducing the hydraulic losses and wear. Finally, field tests were carried out to verify the operation and wear of slurry pump.

Computational Analysis of Centrifugal Pump Delivering Solid-liquid Two-phase Flow during Startup Period

The transient behavior of centrifugal pumps during transient operating periods, such as startup and stopping, has drawn more and more attention recently because of urgent needs in engineering. Up to now, almost all the existing studies on this behavior are limited to using water as working fluid. The study on the transient behavior related to solid-liquid two-phase flow has not been seen yet. In order to explore the transient characteristics of a high specific-speed centrifugal pump during startup period delivering the pure water and solid-liquid two-phase flow, the transient flows inside the pump are numerically simulated using the dynamic mesh method. The variable rotational speed and flow rate with time obtained from experiment are best fitted as the function of time, and are written into computational fluid dynamics （CFD） code-FLUENT by using a user defined function. The predicted heads are compared with experimental results when pumping pure water. The results show that the difference in the transient performance during startup period is very obvious between water and solid-liquid two-phase flow during the later stage of startup process. Moreover, the time for the solid-liquid two-phase flow to achieve a stable condition is longer than that for water. The solid-liquid two-phase flow results in a higher impeller shaft power, a larger dynamic reaction force, a more violent fluctuation in pressure and a reduced stable pressure rise comparing with water. The research may be useful to tmderstanding on the transient behavior of a centrifugal pump under a solid-liquid two-phase flow during startup period.

Numerical modeling and parametric sensitivity analysis of heat transfer and two-phase oil and water flow characteristics in horizontal and inclined flowlines using OpenFOAM

Estimating the oil-water temperatures in flowlines is challenging especially in deepwater and ultra-deepwater offshore applications where issues of flow assurance and dramatic heat transfer are likely to occur due to the temperature difference between the fluids and the surroundings. Heat transfer analysis is very important for the prediction and prevention of deposits in oil and water flowlines, which could impede the flow and give rise to huge financial losses. Therefore, a 3D mathematical model of oil-water Newtonian flow under non-isothermal conditions is established to explore the complex mechanisms of the two-phase oil-water transportation and heat transfer in different flowline inclinations. In this work, a non-isothermal two-phase flow model is first modified and then implemented in the InterFoam solver by introducing the energy equation using OpenFOAM® code. The Low Reynolds Number (LRN) k-ε turbulence model is utilized to resolve the turbulence phenomena within the oil and water mixtures. The flow patterns and the local heat transfer coefficients (HTC) for two-phase oil-water flow at different flowlines inclinations (0°, +4°, +7°) are validated by the experimental literature results and the relative errors are also compared. Global sensitivity analysis is then conducted to determine the effect of the different parameters on the performance of the produced two-phase hydrocarbon systems for effective subsea fluid transportation. Thereafter, HTC and flow patterns for oil-water flows at downward inclinations of 4°, and 7° can be predicted by the models. The velocity distribution, pressure gradient, liquid holdup, and temperature variation at the flowline cross-sections are simulated and analyzed in detail. Consequently, the numerical model can be generally applied to compute the global properties of the fluid and other operating parameters that are beneficial in the management of two-phase oil-water transportation.

Simulation and Analysis on the Two-Phase Flow Fields in a Rotating-Stream-Tray Absorber by Using Computational Fluid Dynamics

The flow field of gas and liquid in a φ150mm rotating-stream-tray (RST) scrubber is simulated by using computational fluid dynamic (CFD) method. The sismulation is based on the two-equation RNG κ-ε turbulence model, Eulerian multiphase model, and a real-shape 3D model with a huge number of meshes. The simulation results include detailed information about velocity, pressure, volume fraction and so on. Some features of the flow field are obtained: liquid is atomized in a thin annular zone; a high velocity air zone prevents water drops at the bottom from flying towards the wall; the pressure varies sharply at the end of blades and so on. The results will be helpful for structure optimization and engineering design.

Oil–water two-phase flow pattern analysis with ERT based measurement and multivariate maximum Lyapunov exponent

Oil–water two-phase flow patterns in a horizontal pipe are analyzed with a 16-electrode electrical resistance tomography(ERT) system. The measurement data of the ERT are treated as a multivariate time-series, thus the information extracted from each electrode represents the local phase distribution and fraction change at that location. The multivariate maximum Lyapunov exponent(MMLE) is extracted from the 16-dimension time-series to demonstrate the change of flow pattern versus the superficial velocity ratio of oil to water. The correlation dimension of the multivariate time-series is further introduced to jointly characterize and finally separate the flow patterns with MMLE. The change of flow patterns with superficial oil velocity at different water superficial velocities is studied with MMLE and correlation dimension, respectively, and the flow pattern transition can also be characterized with these two features. The proposed MMLE and correlation dimension map could effectively separate the flow patterns, thus is an effective tool for flow pattern identification and transition analysis.

Numerical Simulation and Experimental Analysis of the Influence of Asymmetric Pressure Conditions on the Splitting of a Gas-Liquid Two-Phase Flow at a T-Junction

Dedicated experiments and numerical simulations have been conducted to investigate the splitting characteristics of a gas-liquid two phase flow at a T junction.The experiments were carried out for different gas-liquid velocities.The flow rates in the two branches were measured accurately to determine how the two considered phases distribute in the two outlets.The experimental results have shown that when the two outlet pressures are asymmetric,the two-phase flow always tends to flow into the outlet which has a lower pressure.As the inlet liquid velocity increases,however,the two-phase flow gradually tends to split evenly.Compared with the experiment results,the pressure difference between the two outlets can be determined more accurately by means of numerical simulation.The trends of experimental results and simulations are in very good agreement.

Multi-scale Chaotic Analysis of the Characteristics of Gas-Liquid Two-phase Flow Patterns

Using the high-speed camera the time sequences of the classical flow patterns of horizontal gas-liquid pipe flow are recorded, from which the average gray-scale values of single-frame images are extracted. Thus obtained gray-scale time series is decomposed by the Empirical Mode Decomposition (EMD) method, the various scales of the signals are processed by Hurst exponent method, and then the dual-fractal characteristics are obtained. The scattered bubble and the bubble cluster theories are applied to the evolution analysis of two-phase flow patterns. At the same time the various signals are checked in the chaotic recursion chart by which the two typical characteristics (diagonal average length and Shannon entropy) are obtained. Resulting term of these properties, the dynamic characteristics of gas-liquid two-phase flow patterns are quantitatively analyzed. The results show that the evolution paths of gas-liquid two-phase flow patterns can be well characterized by the integrated analysis on the basis of the gray-scale time series of flowing images from EMD, Hurst exponents and Recurrence Plot (RP). In the middle frequency section (2nd, 3rd, 4th scales), three flow patterns decomposed by the EMD exhibit dual fractal characteristics which represent the dynamic features of bubble cluster, single bubble, slug bubble and scattered bubble. According to the change of diagonal average lengths and recursive Shannon entropy characteristic value, the structure deterministic of the slug flow is better than the other two patterns. After the decomposition by EMD the slug flow and the mist flow in the high frequency section have obvious peaks. Anyway, it is an effective way to understand and characterize the dynamic characteristics of two-phase flow patterns using the multi-scale non-linear analysis method based on image gray-scale fluctuation signals.

Analysis of dynamic of two-phase flow in small channel based on phase space reconstruction combined with data reduction sub-frequency band wavelet

A new method of nonlinear analysis is established by combining phase space reconstruction and data reduction sub-frequency band wavelet. This method is applied to two types of chaotic dynamic systems(Lorenz and Rssler) to examine the anti-noise ability for complex systems. Results show that the nonlinear dynamic system analysis method resists noise and reveals the internal dynamics of a weak signal from noise pollution. On this basis, the vertical upward gas–liquid two-phase flow in a 2 mm × 0.81 mm small rectangular channel is investigated. The frequency and energy distributions of the main oscillation mode are revealed by analyzing the time–frequency spectra of the pressure signals of different flow patterns. The positive power spectral density of singular-value frequency entropy and the damping ratio are extracted to characterize the evolution of flow patterns and achieve accurate recognition of different vertical upward gas–liquid flow patterns(bubbly flow:100%, slug flow: 92%, churn flow: 96%, annular flow: 100%). The proposed analysis method will enrich the dynamics theory of multi-phase flow in small channel.

EVOLUTION FILTRATION PROBLEMS WITH SEAWATER INTRUSION: TWO-PHASE FLOW DUAL MIXED VARIATIONAL ANALYSIS

Tow-phase flow mixed variational formulations of evolution filtration problems with seawater intrusion are analyzed. A dual mixed fractional flow velocity-pressure model is considered with an air-fresh water and a fresh water-seawater characterization. For analysis and computational purposes, spatial decompositions based on nonoverlapping multidomains, above and below the sea level, are variationally introduced with internal boundary fluxes dualized as weak transmission constraints. Further, parallel augmented and exactly penalized duality algorithms, and proximation semi-implicit time marching schemes, are established and analyzed.

Complex network analysis in inclined oil-water two-phase flow

Complex networks have established themselves in recent years as being particularly suitable and flexible for representing and modelling many complex natural and artificial systems. Oil-water two-phase flow is one of the most complex systems. In this paper, we use complex networks to study the inclined oil water two-phase flow. Two different complex network construction methods are proposed to build two types of networks, i.e. the flow pattern complex network （FPCN） and fluid dynamic complex network （FDCN）. Through detecting the community structure of FPCN by the community-detection algorithm based on K-means clustering, useful and interesting results are found which can be used for identifying three inclined oil-water flow patterns. To investigate the dynamic characteristics of the inclined oil-water two-phase flow, we construct 48 FDCNs under different flow conditions, and find that the power-law exponent and the network information entropy, which are sensitive to the flow pattern transition, can both characterize the nonlinear dynamics of the inclined oil-water two-phase flow. In this paper, from a new perspective, we not only introduce a complex network theory into the study of the oil-water two-phase flow but also indicate that the complex network may be a powerful tool for exploring nonlinear time series in practice.

REVIEW ON MATHEMATICAL ANALYSIS OF SOME TWO-PHASE FLOW MODELS

The two-phase flow models are commonly used in industrial applications, such as nuclear, power, chemical-process, oil-and-gas, cryogenics, bio-medical, micro-technology and so on. This is a survey paper on the study of compressible nonconservative two-fluid model, drift-flux model and viscous liquid-gas two-phase flow model. We give the research developments of these three two-phase flow models, respectively. In the last part, we give some open problems about the above models.

Comparison of One-Dimensional Analysis with Experiment for CO₂Two-Phase Nozzle Flow

The aim of this study is to investigate CO2 two-phase nozzle flow in terms of both experimental and analytical aspects for the optimum design of two-phase flow nozzle of CO2 two-phase flow ejector. In the experiment, it is measured that the temperature profile in the stream-wise direction of a divergent-convergent nozzle through which CO2 in the supercritical pressure condition is blown down into the atmosphere. In the analysis, a one-dimensional model which assumes steady, adiabatic, frictionless, and equilibrium is proposed. In the convergent part of the nozzle the flow is treated as single-phase flow of liquid, whereas in the divergent part the flow is treated as separated two-phase flow with saturated condition. The analytical results indicate that the temperature and the pressure decrease rapidly in the divergent part, and the void fraction increases immediately near the throat. Although this analysis is quite simple, the analytical results can follow the experimental results well within this study.

The Finite Element Analysis for Parallel-wire Capacitance Probe in Small Diameter Two-phase Flow Pipe

This paper presents a novel capacitance probe, i.e., paraUel-wire capacitance probe （PWCP）, for two-phase flow measurement. Using finite element method （FEM）, the sensitivity field of the PWCP is investigated and the optimum sensor geometry is determiend in term of the characterisitc parameters. Then, the response of PWCP for the oil-water stratified flow is calculated, and it is found the PWCP has better linearity and sensitivity to the variation of water-layer thickness, and is almost independant of the angle between the oil-water interface and the sensor electrode. Finally, the static experiment for oil-water stratified flow is carried out and the calibration method of liquid holdup is presented.

Analysis of Gas and Liquid Two-Phase Slug Flow Production Logging Interpretation Model in near Horizontal Shale Gas Wells

The development of shale gas reservoir is mainly based on horizontal well production.Slug flow of gas-liquid two-phase is invariably encountered in inclined wells and horizontal wells of a producing environment.Due to gravitational differentiation,oil-water two-phase flow pattern,the local velocity and local phase holdup along the radial direction of pipe in near horizontal wells will perform complicatedly.This paper presented the results of an experimental study and a theoretical analysis of two-phase gas/water flow in horizontal and highly inclined systems.Extensive experiments were conducted using a test loop made of 124 mm diameter acrylic pipe with inclination angles from the horizontal of 0°,5°,15°,45°,°2°,°5°and°10°,and with the total flow rate ranging from 50 to 800 m3/day.Based on the research on the law of slug flow dynamics model for gas-water two-phase flow in near horizontal pipeline,the theoretical analysis and experimental researches were done to propose the expressions of stable and exact production logging interpretation model for two-phase flow in near horizontal pipeline.The performance of the proposed method for estimating water holdup and water superficial velocity is in good agreement with our measurements.As a result,the slug flow dynamics model of gas-water two-phase flow in near horizontal wellbore was developed.The application effect of production logging in near horizontal wells had been improved.

Transient pressure analysis of polymer flooding fractured wells with oil-water two-phase flow

The oil-water two-phase flow pressure-transient analysis model for polymer flooding fractured well is established by considering the comprehensive effects of polymer shear thinning,shear thickening,convection,diffusion,adsorption retention,inaccessible pore volume and effective permeability reduction.The finite volume difference and Newton iteration methods are applied to solve the model,and the effects of fracture conductivity coefficient,injected polymer mass concentration,initial polymer mass concentration and water saturation on the well-test type curves of polymer flooding fractured wells are discussed.The results show that with the increase of fracture conductivity coefficient,the pressure conduction becomes faster and the pressure drop becomes smaller,so the pressure curve of transitional flow goes downward,the duration of bilinear flow becomes shorter,and the linear flow appears earlier and lasts longer.As the injected polymer mass concentration increases,the effective water phase viscosity increases,and the pressure loss increases,so the pressure and pressure derivative curves go upward,and the bilinear flow segment becomes shorter.As the initial polymer mass concentration increases,the effective water phase viscosity increases,so the pressure curve after the wellbore storage segment moves upward as a whole.As the water saturation increases,the relative permeability of water increases,the relative permeability of oil decreases,the total oil-water two-phase mobility becomes larger,and the pressure loss is reduced,so the pressure curve after the wellbore storage segment moves downward as a whole.The reliability and practicability of this new model are verified by the comparison of the results from simplified model and commercial well test software,and the actual well test data.

Experimental analysis on adjusting performance of vapor-liquid two-phase flow controller

The vapor-liquid self-adjusting controller is an innovative automatic regulating valve.In order to ensure adjusted objects run safely and economically,the controller automatically adjusts the liquid flux to keep liquid level at a required level according to physical properties of vapor-liquid two-phase fluid.The adjusting mechanics,the controller’s performance and influencing factors of its stability have been analyzed in this paper.The theoretical analysis and successful applications have demonstrated this controller can keep the liquid level steady with good performance.The actual application in industry has shown that the controller can satisfactorily meet the requirement of industrial production and has wide application areas.

Pressure transient characteristics of non-uniform conductivity fractured wells in viscoelasticity polymer flooding based on oil-water two-phase flow

Polymer flooding in fractured wells has been extensively applied in oilfields to enhance oil recovery.In contrast to water,polymer solution exhibits non-Newtonian and nonlinear behavior such as effects of shear thinning and shear thickening,polymer convection,diffusion,adsorption retention,inaccessible pore volume and reduced effective permeability.Meanwhile,the flux density and fracture conductivity along the hydraulic fracture are generally non-uniform due to the effects of pressure distribution,formation damage,and proppant breakage.In this paper,we present an oil-water two-phase flow model that captures these complex non-Newtonian and nonlinear behavior,and non-uniform fracture characteristics in fractured polymer flooding.The hydraulic fracture is firstly divided into two parts:high-conductivity fracture near the wellbore and low-conductivity fracture in the far-wellbore section.A hybrid grid system,including perpendicular bisection(PEBI)and Cartesian grid,is applied to discrete the partial differential flow equations,and the local grid refinement method is applied in the near-wellbore region to accurately calculate the pressure distribution and shear rate of polymer solution.The combination of polymer behavior characterizations and numerical flow simulations are applied,resulting in the calculation for the distribution of water saturation,polymer concentration and reservoir pressure.Compared with the polymer flooding well with uniform fracture conductivity,this non-uniform fracture conductivity model exhibits the larger pressure difference,and the shorter bilinear flow period due to the decrease of fracture flow ability in the far-wellbore section.The field case of the fall-off test demonstrates that the proposed method characterizes fracture characteristics more accurately,and yields fracture half-lengths that better match engineering reality,enabling a quantitative segmented characterization of the near-wellbore section with high fracture conductivity and the far-wellbore section with low fracture conductivity.The novelty of this paper is the analysis of pressure performances caused by the fracture dynamics and polymer rheology,as well as an analysis method that derives formation and fracture parameters based on the pressure and its derivative curves.

Evaluation of frictional pressure drop correlations for air-water and air-oil two-phase flow in pipeline-riser system

Accurate prediction of the frictional pressure drop is important for the design and operation of subsea oil and gas transporting system considering the length of the pipeline. The applicability of the correlations to pipeline-riser flow needs evaluation since the flow condition in pipeline-riser is quite different from the original data where they were derived from. In the present study, a comprehensive evaluation of 24prevailing correlation in predicting frictional pressure drop is carried out based on experimentally measured data of air-water and air-oil two-phase flows in pipeline-riser. Experiments are performed in a system having different configuration of pipeline-riser with the inclination of the downcomer varied from-2°to-5°to investigated the effect of the elbow on the frictional pressure drop in the riser. The inlet gas velocity ranges from 0.03 to 6.2 m/s, and liquid velocity varies from 0.02 to 1.3 m/s. A total of885 experimental data points including 782 on air-water flows and 103 on air-oil flows are obtained and used to access the prediction ability of the correlations. Comparison of the predicted results with the measured data indicate that a majority of the investigated correlations under-predict the pressure drop on severe slugging. The result of this study highlights the requirement of new method considering the effect of pipe layout on the frictional pressure drop.

Insight into evolution of invasive patterns on fingering phenomenon during immiscible two-phase flow through pore structure

Understanding fingering, as a challenge to stable displacement during the immiscible flow, has become a crucial phenomenon for geological carbon sequestration, enhanced oil recovery, and groundwater protection. Typically governed by gravity, viscous and capillary forces, these factors lead invasive fluids to occupy pore space irregularly and incompletely. Previous studies have demonstrated capillary numbers,describing the viscous and capillary forces, to quantificationally induce evolution of invasion patterns.While the evolution mechanisms of invasive patterns have not been deeply elucidated under the constant capillary number and three variable parameters including velocity, viscosity, and interfacial tension.Our research employs two horizontal visualization systems and a two-phase laminar flow simulation to investigate the tendency of invasive pattern transition by various parameters at the pore scale. We showed that increasing invasive viscosity or reducing interfacial tension in a homogeneous pore space significantly enhanced sweep efficiency, under constant capillary number. Additionally, in the fingering crossover pattern, the region near the inlet was prone to capillary fingering with multi-directional invasion, while the viscous fingering with unidirectional invasion was more susceptible occurred in the region near the outlet. Furthermore, increasing invasive viscosity or decreasing invasive velocity and interfacial tension promoted the extension of viscous fingering from the outlet to the inlet, presenting that the subsequent invasive fluid flows toward the outlet. In the case of invasive trunk along a unidirectional path, the invasive flow increased exponentially closer to the outlet, resulting in a significant decrease in the width of the invasive interface. Our work holds promising applications for optimizing invasive patterns in heterogeneous porous media.

An Experimental Analysis of Gas-Liquid Flow Breakdown in a T-Junction

When a gas-liquid two-phase flow(GLTPF)enters a parallel separator through a T-junction,it generally splits unevenly.This phenomenon can seriously affect the operation efficiency and safety of the equipment located downstream.In order to investigate these aspects and,more specifically,the so-called bias phenomenon(all gas and liquid flowing to one pipe,while the other pipe is a liquid column that fluctuates up and down),laboratory experiments were carried out by using a T-junction connected to two parallel vertical pipes.Moreover,a GLTPF prediction model based on the principle of minimum potential energy was introduced.The research results indicate that this model can accurately predict the GLTPF state in parallel risers.The boundary of the slug flow and the churn flow in the opposite pipe can be predicted.Overall,according to the results,the pressure drop curves of the two-phase flow in the parallel risers are basically the same when there is no bias phenomenon,but the pressure drop in the parallel riser displays a large deviation when there is a slug flow-churn flow.Only when the parallel riser is in a state of asymmetric flow and one of the risers produces churn flow,the two-phase flow is prone to produce the bias phenomenon.