Optimum Determination of Partial Transmission Ratios of Mechanical Driven Systems Using a Chain Drive and a Two-step Helical Gearbox

This paper presents a study on optimum determination of partial ratios of mechanical drive systems using a chain drive and two-step helical gearbox for getting minimum size of the system. The chosen objective function was the cross section dimension of the system. In solving the optimization problem, the design equation for pitting resistance of a gear set was investigated and equations on moment equilibrium condition of a mechanic system including a chain drive and two helical gear units and their regular resistance condition were analyses. From the results of the study, effective formulas for determination of the partial ratios of the chain drive and two-step helical gearboxes were introduced. As the formulas are explicit, the partial ratios can be calculated accurately and simply.

Optimum Determination of Partial Transmission Ratios of Mechanical Driven Systems Using a V-belt and a Helical Gearbox with Second-Step Double Gear-Sets

This paper presents a study on the optimum determination of partial transmission ratios of a mechanical drive system using a V-belt and a helical gearbox with second-step double gear-sets in order to get the minimum size of the system. The chosen objective function was the cross section dimension of the system. In the optimization problem, the design equation for pitting resistance of a gear set was investigated and equations on moment equilibrium condition of a mechanic system including a V-belt and a helical gearbox with second-step double gear-sets and their regular resistance condition were analysed. Based on the results of the study, effective formulas for calculation of the partial ratios of the V-belt and a helical gearbox with second-step double gear-sets were proposed. By using explicit models, the partial ratios can be determined accurately and simply.

Optimum Determination of Partial Transmission Ratios of Coupled Planetary Gearboxes

This paper presents a new study on optimum determination of the partial ratios of coupled planetary gear sets for getting minimum radial size of the gear sets. In this paper, based on moment equilibrium condition of a mechanic system including two-row planetary gear sets and their regular resistance conditions, an explicit model for calculating the partial ratios of coupled planetary gear sets was proposed. In addition, by giving this effective model, the partial ratios can be calculated simply and accurately.

Optimum Calculation of Partial Transmission Ratios of Mechanical Driven Systems Using a V-belt and a Two-Step Bevel Helical Gearbox

This paper introduces a new study on the optimum calculation of partial transmission ratios of mechanical drive system using a V-belt and two-step bevel helical gearbox for getting minimum size of the system. In the paper, based on moment equilibrium condition of a mechanic system including V-belt and a two-gear-unit of the gearbox, models for optimum calculation of the partial ratios of the V-belt and the gearbox were proposed. As the models are explicit, the partial ratios can be calculated accurately and simply.

Optimum Determination of Partial Transmission Ratios of Mechanical Driven Systems Using a V-belt and a Three-Step Helical Gearbox

This paper introduces a new study on the optimum calculation of partial transmission ratios of a mechanical drive system using a V-belt and a three-step helical gearbox in order to get the minimum size of the system. The chosen objective function was the cross section dimension of the system. In solving the optimization problem, the design equation for pitting resistance of a gear set was investigated and equations on moment equilibrium condition of a mechanic system including a V-belt and three helical gear units and their regular resistance condition were analysed. From the results of the study, effective formulas for determination of the partial ratios of the V-belt and three-step helical gearboxes were introduced. As using explicit models, the partial ratios can be determined accurately and simply.

Optimum Determination of Partial Transmission Ratios of Three-Step Helical Gearboxes for Getting Minimum Cross Section Dimension

This paper presents a new study on optimum calculation of partial ratios of three-step helical gearboxes. The chosen objective function is the cross section dimension of the gearbox. In solving the optimization problem, the design equation for pitting resistance of a gear set was investigated and equations on moment equilibrium condition of a mechanic system including three gear units and their regular resistance condition are analyses. From the results of the study, effective formula for determination of the partial ratios of three-step helical gearboxes is introduced. As the formulas are explicit, the partial ratios can be calculated accurately and simply.

Multi-objective Optimization of a Two-Stage Helical Gearbox to Improve Efficiency and Reduce Height

The goal of this research is to look at multi-target optimization of a two-stage helical gearbox in order to determine the best key design elements for reducing gearbox height and enhancing gearbox efficiency.To do this,the method known as Taguchi and GRA(Grey Relation Analysis)were used in two stages to address the problem.The single-objective optimization problem was addressed first to close the gap between variable levels,and then the multi-objective optimization problem was solved to determine the best primary design variables.The first and second stage CWFWs(Coefficients of Wheel Face Width),ACS(Permissible Contact Stresses),and first stage gear ratio were also calculated.The study’s findings were utilized to identify the best values for five critical design aspects of a two-stage helical gearbox.

参数优化最大二阶循环平稳盲解卷积行星轮轴承故障提取

在行星齿轮箱振动中,齿轮相关振动分量通常具有较大的能量,同时轴承滑移会造成行星轮轴承故障对应振动分量的特征频率获取困难。为此,提出一种基于参数优化最大二阶循环平稳盲解卷积(cyclostationary blind deconvolution, CYCBD)的行星轮轴承故障提取方法。该方法针对CYCBD技术在轴承滑移条件下难以获取循环频率和滤波器长度的问题,以改进的包络谱故障特征比(improved envelope spectrum fault feature ratio, IFFR)指标作为粒子群算法的适应度函数,自动获取CYCBD算法中实际的循环频率和优化滤波器长度,利用参数自适应的CYCBD算法增强了轴承故障冲击。通过解卷积结果的平方包络谱反映轴承故障特征,达到准确提取故障特征的目的。故障仿真和试验研究结果表明,该方法可以有效提取行星轮轴承故障特征。

低速重载风电齿轮箱径向滑动轴承多运行状态润滑性能分析

针对风电齿轮箱中径向滑动轴承频繁启动、低速重载、偏航倾斜等工况,基于平均Reynolds方程建立径向滑动轴承瞬时启动与运行工况耦合的润滑性能数值分析模型,分析了启动阶段轴径轴心运动轨迹,获得启动至稳定阶段轴承膜厚变化状态;分别研究了表面综合粗糙度、轴颈倾斜角度、轴颈转速对轴承启动和稳定运行整个阶段润滑性能的影响规律。结果表明:启动阶段偏心率出现最大值,粗糙接触引起破膜风险最大;随着表面综合粗糙度由0.6增大至1.2μm,轴承承载力和摩擦因数均增加,启动阶段的最大承载力和摩擦因数比稳定阶段增加约13.62%和131.58%;随着轴径倾斜角度由0.0001°增大至0.0004°,轴承承载力和摩擦因数均增大,且启动阶段的最大承载力和摩擦因数比稳定阶段平均约高出30%和116%;随着转速的增加,轴承的承载力增大,摩擦因数减小,有利于提高轴承性能。计算结果为评价滑动轴承频繁启动工况下的磨损风险提供了重要依据,为滑动轴承的运行温度、油膜压力等轴承结构设计和选型提供参考。

双速比齿轮箱在自航耙吸式挖泥船上的应用

耙吸式挖泥船在作业过程中存在自由航行及挖泥作业两个基本的典型工况,而其螺旋桨通常按照自由航行工况设计,导致在挖泥作业工况下螺旋桨推进效率低下,针对此问题,文章提出将双速比齿轮箱应用于耙吸式挖泥船上的方案,并结合长鲸9轮论证该方案的可行性,同时对其实际作业工况及螺旋桨特性进行详尽分析,确定出不同工况下的螺旋桨转速。实船验证表明:双速比齿轮箱的应用可以使挖泥船螺旋桨在不同工况下获得所需转速,有效降低了主机功率损失,提高了船舶推进效率,为船舶带来良好的环保及经济效益。

GTF发动机风扇驱动齿轮箱风阻功率损失研究

为研究风扇驱动齿轮箱风阻功率损失,基于齿轮风阻原始公式,阐明了油气比1∶34.25的通用风阻公式在风扇驱动齿轮箱中应用的局限性,除油气比外,内齿圈风阻计算公式需通过CFD仿真进行了修正;通过直接法测量GTF风扇驱动齿轮箱不同工况下的功率损失,结果表明:在轻载状态下齿轮箱总功率损失与转速成明显的指数关系,风阻损失占主导,理论值与实测值相差50 kW;不同转速相同扭矩状态下,修正理论功率损失和实测功率损失之间的差值由齿轮风阻引起,风扇驱动齿轮箱中拟合油气比约为1∶1.37;并给出齿轮箱风阻功率损失计算公式修正系数。

基于动力学特性优化的海上风电齿轮箱配齿研究

传统的风电机组齿轮箱配齿仅取决于行星级的同心、安装、邻接条件,而忽略了其对齿轮箱重量及动力学特性的影响。以某增速比为97的5 MW海上风电机组两级行星一级平行齿轮箱为研究对象,得到其减重优化后的各级增速比解耦区间;建立基于零阶优化算法的齿轮箱配齿方案及相应的齿轮箱Simpack虚拟样机;在额定转速工况下对齿轮箱均载特性、振动特性进行定量统计分析。仿真结果表明:当第一级太阳轮、行星轮、内齿圈齿数分别为29、28、85,第二级太阳轮、行星轮、内齿圈齿数分别为26、46、118,第三级大、小齿轮齿数分别为111、25时,齿轮箱行星级均载特性良好,高速输出轴传动平稳,为大型海上风电机组齿轮箱配齿设计提供理论支撑。

基于TFSR-CEEMDAN的齿轮箱早期故障预警方法

针对强噪声环境下,齿轮箱早期故障预警困难的问题,提出一种基于时滞反馈随机共振(TFSR)自适应噪声完备集合经验模态分解(CEEMDAN)的齿轮箱早期故障预警方法。首先通过TFSR的长记忆系统,根据历史信息增强反馈过程中的信号周期性,产生低通滤波下增强的故障特征信号;再结合CEEMDAN将增强后的故障特征信号自适应分解;并以信噪比为指标筛选IMF分量,得到的重构信号可以有效增强故障特征频率及其谐频,达到早期故障预警的目的。实验结果表明:通过信号发生器仿真分析,并以真实风机齿轮箱的数据,对比正常和磨损状态下的齿轮,检测出强噪声背景下齿轮箱的微弱局部磨损故障,有效提高故障特征频率处的信噪比,验证了齿轮箱早期故障预警的灵敏性。

纯电动汽车两档变速器的研究与设计

通过分析纯电动汽车两档变速器的结构特点,设计了纯电动汽车两档变速器的基本结构。对整车参数进行了匹配研究,利用Simulink软件优化变速器的传动比,并进行了齿轮以及轴的参数设计。利用proe软件建立两档变速器的三维模型。

风力发电机齿轮箱加速疲劳试验技术分析

针对风力发电机齿轮箱的高可靠性要求,提出了一种加速疲劳试验技术方法来验证齿轮箱的疲劳可靠性。根据齿轮箱的设计载荷谱,推导了其主要零件在寿命周期内的等效载荷和应力循环次数;应用Miner线性累积疲劳损伤理论,计算了齿轮和轴承在设计寿命周期内的疲劳损伤度;采用线性强化载荷谱的方法建立了风电齿轮箱加速疲劳试验载荷谱,结果在大约800 h左右就验证了齿轮箱的疲劳可靠性。

检测与诊断齿轮裂纹故障的一种方法

基于径向基函数(RBF)网络优化的粒子滤波降噪与序贯概率比检验相结合的原理,提出了一种检测与诊断齿轮裂纹故障的方法,并采集一种无裂纹与另外两种存在差异裂纹齿轮的水平方向振动信号,对该方法进行验证.首先,运用RBF网络优化的粒子滤波程序对原始振动信号进行降噪预处理,将振动真实值从中提出;然后,利用时域分析法提取振动真实值的特征参数(峭度值)序列;最后,将特征值序列输入序贯概率比检验程序,根据结果图综合分析对不同齿轮故障进行区分.结果表明建立的优化粒子滤波程序对原始振动信号降噪处理效果良好,获得了细致、准确和稳定的振动信号;序贯概率比检验能比较与区分齿轮不同的故障,改进了齿轮箱故障检测与诊断效果.

电子齿轮箱在非圆齿轮滚齿加工中的应用

将变速比电子齿轮箱应用于非圆齿轮滚齿加工。电子齿轮箱设计为电子分齿与电子差动两个基础模块,通过两个基础模块的灵活组装,可以满足多种加工方案的需要,实现非圆直齿轮与斜齿轮的加工。并根据非圆直齿轮和斜齿轮滚切加工方案的联动运动模型,设计出了具体的电子齿轮箱的传动方案。

矿用自卸汽车动力装置参数选定和优化方法研究

论述了汽车发动机的选择、主减速器传动比的选定以及变速箱参数的确定原则。以矿用自卸汽车为例,以实例的方法介绍了矿用自卸汽车发动机的选择方法、主减速器传动比的确定方法、变速箱参数的确定方法,在虚拟试验的基础上对各参数的选择进行了优化设计,分析了优化设计结果。

四旋翼飞行器齿轮箱-支臂组件动态特性分析

为提高重载油动四旋翼飞行器的稳定性,研究齿轮箱-支臂组件动态特性并进行结构优化。利用Lanczos特征值求解器,进行齿轮箱-支臂组件模态分析,并通过试验采集组件中心位置的振动加速度值,优化芯轴长径比。采用Runge-Kutta法编程求解组件的动力学方程,揭示组件振动的规律和影响因素。研究结果表明:传动芯轴长径比超过20会产生较大弯曲振动,优化传动芯轴长径比(<14)可有效改变其固有频率,避开激励频率及倍频;振动加速度随转速增大先增大、后减小,当激励频率与系统固有频率相等时达到最大;通过优化斜支撑的角度提高组件刚度可实现减振。

齿轮表层下疲劳失效的预测研究

以拖拉机变速箱主动弧齿锥齿轮为例,根据齿面沿深度方向剪切应力和剪切强度之比值分布进行表层下疲劳失效方式和疲劳源区域的预测分析和试验验证。通过齿轮剪切应力计算并与残余应力进行叠加分析,以及硬度与强度之间的转换关系,得到了齿轮沿齿面深度方向的应力与强度分布,以基于局部剪切屈服强度值方法判定准则,分析齿轮疲劳失效方式和相互转化的机理,并以大量失效齿轮的分析得以验证。结果表明,这一基于叠加剪切应力和剪切屈服强度的判定方法可以直观、快速地进行疲劳失效方式和失效区域预测。