Preparation of La _(0.9)RE_(0.1) MnO_3 Ultra fine Particles Used for CH_4 Oxidation

A technique for preparing perovskite type oxides was developed. By this technique, ultra fine particles of La 0.9 RE 0.1 MnO 3 (RE: Y, Ce, Pr, Sm, Gd,or Dy) with high surface area and single perovskite structure were prepared, and the series of La 0.9 RE 0.1 MnO 3 catalysts were studied experimentally. The so prepared ultra fine particles exhibites high catalytic activity for CH 4 total oxidation. The ultra fine particles of La 0.9 RE 0.1 MnO 3 (except for La 0.9 Pr 0.1 MnO 3) prepared by this method are thermally much more stable than LaMnO 3. Of the La 0.9 RE 0.1 MnO 3 series, La 0.9 Y 0.1 MnO 3 is most thermally stable, and La 0.9 Y 0.1 MnO 3 or La 0.9 Gd 0.1 MnO 3 (varies with calcination temperature) exhibits the highest catalytic activity for total oxidation of methane. The specific surface area of La 0.9 Y 0.1 MnO 3 calcined at 1000 ℃ reaches 14.9 m 2·g -1 , while the specific surface area of LaMnO 3 calcined at the same temperature is only 1.8 m 2·g -1 .

A Study on the Effect of Low Calcium Ultra-fine Fly Ash as a Partial Sustainable Supplementary Material to Cement in Self-compacting Concrete

The aim and scope of the present study were to determine the efficacy of UFFA in evaluating the workability,static and dynamic stabilization properties,retention period,and slump loss of SCC systems in their fresh state,as well as their compressive strength at various ages.Microstructure(SEM and XRD)of blended SCC systems were studied.Also,the thermogravimetry behavior of blended SCC specimens were researched.According to the evaluated results,incorporating up to 20%UFFA into fresh concrete improved its performance due to its engineered fine particle size and spherical geometry,both of which contribute to the enhancement of characteristics.Blends of 25%and 30%of UFFA show effect on the water-binder ratio and chemical enhancer dosage,resulting in a loss of homogeneity in fresh SCC systems.The reduced particle size,increased amorphous content,and increased surface area all contribute to the pozzolanic reactivity of the early and later ages,resulting in denser packing and thus an increase in compressive strength.The experimental results indicate that UFFA enhances the properties of SCC in both its fresh and hardened states,which can be attributed to the particles’fineness and their relative effect on SCC.

SYNTHESIS OF ULTRAFINE PLZT POWDER BY A SIMPLE CO-PRECIPITATION METHOD

Starting from cheap inorganic salts , ultrafine P L Z T po w ders were synthesized by a co pre cipitation m ethod . The results show that the precursor precipitate obtained by the co precipita tion method transfor ms co m pletely to P L Z T phase by calcining at 420 ℃ for 4 hours , about300 ℃low er than the nor m al transform ation te m perature of P L Z T obtained by m ixed oxidemethod . The effect of residual N H4 N O3 in the precursor precipitate on transfor m ation te m perature of the P L Z Tpow der w as investigated . The residual N H4 N O3 in the precursor po w der can reduce further the P L Z Ttransfor m ation tem perature to about 300 ℃, but a sm alla mount of Zr O2 and Pb Ti O3 re m ained . By a proper control of the synthesizing route , a P L Z T po w der with a pri m ary particle size of 10 n m and an agglom eration size of 0 3 μm hasbeen produced .

Influence of ultra-fine fly ash on hydration shrinkage of cement paste

Hydration shrinkage generated by cement hydration is the cause of autogenous shrinkage of high strength concrete. It may result in the volume change and even cracking of mortar and concrete. According to the data analysis in a series of experimental studies, the influence of ultra-fine fly ash on the hydration shrinkage of composite cementitious materials was investigated. It is found that ultra-fine fly ash can reduce the hydration shrinkage of cement paste effectively, and the more the ultra-fine fly ash, the less the hydration shrinkage. Compared with cement paste without the ultra-fine fly ash, the shrinkage ratio of cement paste reduces from 23.4% to 39.7% when the ultra-fine fly ash replaces cement from 20% to 50%. Moreover, the microscopic mechanism of the ultra-fine fly ash restraining the hydration shrinkage was also studied by scanning electron microscopy, X-ray diffraction and hydrated equations. The results show that the hydration shrinkage can be restrained to a certain degree because the ultra-fine fly ash does not participate in the hydration at the early stage and the secondary hydration products are different at the later stage.

Corrosion behavior of ultra-fine grained industrial pure Al fabricated by ECAP

Corrosion behavior of ultra-fine grained(UFG) industrial Al fabricated by equal channel angular pressing(ECAP) for 16 pass times was investigated by potentiodynamic polarization test,potentiostatic polarization test,electrochemical impedance spectroscopy(EIS) measurement,immersion test and surface analyses (OM and SEM). The microstructures including grain size,grain boundaries and dislocations were also observed by TEM. The results show that the UFG industrial pure Al has more positive pitting potential,less corrosion current density and five times larger passive film resistance compared with the coarse grained(CG) one. It was found that the increased pitting resistance is profited from the more stable passive film kept in the Cl-aggressive solution due to more grain boundaries,larger fraction of non-equilibrium grain boundaries and residual stress of the UFG industrial pure Al.

High Carbon Alloy Steels with Multiple Types of Ultra-fine Carbides and Their Characteristics

Under normal forging and annealing conditions, there are different ultra fine carbides (M3C, M23C6, M7Cj, M6C and MC) in high carbon alloy steels when alloy composition design is carried out properly. On the basis of carbides transformation orderliness, the alloy composition design of the high carbon alloy steels is conducted by phase-equilibrium thermodynamic calculation for Fe-Cr-W-Mo-V-C system. The nucleation and growth of new carbides, dissolution of previous partial carbides in these steels during annealing process, all these lead to ultra-fine distribution of carbides. Due to different crystal structures of carbides and different thermodynamics as well dynamics parameters of the carbides dissolution and precipitation, the range of quenching temperature of these steels is widened, and the good temper-resistance is obtained. The characteristics of heat treatment process and microstructure variance, and the carbides transformation for different temperature are explained by the phase-equilibrium component satisfactorily. Their bend and yield strength, flexibility and toughness all are advanced markedly comparing with that of kindred steels. Results of the applications have proved that the microstructure of ultra-fine carbides in these steels played importance roles in the enhancement of edginess and fatigue crack resistance of the die and knives.

DYNAMIC RHEOLOGICAL BEHAVIOR OF POLYPROPYLENE FILLED WITH ULTRA-FINE POWDERED RUBBER PARTICLES

Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.

Optimal Conditions for Preparing Ultra-Fine CeO_2 Powders in A Submerged Circulative Impinging Stream Reactor

Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide （CeO2） powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce（NO3）3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor （STR）.

Improving the Fatigue Performance of the Welded Joints of Ultra-Fine Grain Steel by Ultrasonic Peening

Contrast tests were carried out to study the fatigue performance of the butt joints treated by ultrasonic peening, aiming at the improvement of ultrasonic peening treatment(UPT) on welded joints of a new material. The material is a new generation of fine grain and high purity SS400 steel that has the same ingredients as the traditional low carbon steel. The specimens are in two different states:welded and ultrasonic peening conditions. The corresponding fatigue testing data were analyzed according to the regulation of the statistical method for fatigue life of the welded joints established by International Institute of Welding(IIW). Welding residual stress was considered in two different ways: the constant stress ratio R=0.5 and the Ohta method. The nominal stress-number (σ-N)curves were corrected because of the different plate thickness compared to the standard and because there was no mismatch or angular deformation. The results indicated that: 1) Compared with the welded specimens, when the stress range was 200 MPa, the fatigue life of the SS400 steel specimens treated by ultrasonic peening is prolonged by over 58 times, and the fatigue strength FAT corresponding to 106 cycles is increased by about 66%; 2) As for the SS400 butt joint (single side welding double sides molding), after being treated by UPT, the nominal S-N curve (m=10) of FAT 100 MPa(R=0.5) should be used for fatigue design. The standard S-N curves of FAT 100 MPa(R=0.5, m=10) could be used for fatigue design of the SS400 steel butt joints treated by ultrasonic peening.

Microstructures and Hardness of 8CrWMoV Steel with Multiple Types of Ultra Fine Carbides

The structure and hardness of 8CrWMoV steel with multiple types of ultra fine carbides are studied after annealing, quenching and tempering in this paper. The results show that multiple types of carbides M3C, M7C3, M23C6, M6C and MC were observed in the annealed steel. Nucleation and coalescence of new carbides, partial dissolution of original carbides in γ phase region during annealing at 800～840℃, result in ultra-fine carbides. Average size of the carbides is0.33～0.34μm in the steel annealed at 800～840℃. Because M3C and M23C6 dissolve easily in austenite, the high hardness HRC63～65 can be obtained by quenching at 840～860℃. Un-dissolved carbides M6C and MC (VC) can effectively prevent the coarsening of austenitic grain, and conduce to obtain very fine martensite. The retained austenite can be easy to decompose during tempering at low and middle temperature due to the precipitation of multiple types of carbides and the good tempering-resistance of the steel is obtained. The microstructure and property of the steel after heat treatment can be accurately explained by calculating based on phase equilibrium thermodynamic.Key Words: 8CrWMoV steel, ultra-fine carbide, heat treatment, microstructure,

Microstructures of ultra-fine grained FeCoV alloys processed by ECAP plus cold rolling and their evolutions during tempering

A new processing method,equal channel angular pressing(ECAP)plus cold rolling(CR),was applied to producing ultra-fine grained FeCoV alloy.The microstructures of ultra-fine grained FeCoV alloy after ECAP,ECAP plus CR,and the effect of tempering treatment on the microstructure of FeCoV alloy produced by ECAP plus CR were investigated.The results show that an elongated substructure with a width of about 0.3μm is obtained after four-pass ECAP using Route A.Cold rolling after ECAP cannot change the morphologies of elongated substructure,and it results in higher fraction of high-angle boundaries and higher dislocation density compared with the identical ECAP without rolling.Subsequent tempering for 30 min at 853 K brings about many nano-phases precipitating at subgrain boundaries and insides the grains,and the size of precipitated phase is measured to be about 10 nm.Nano-phases grow up with increasing tempering temperature and equiaxed structure forms at 883 K.

An improved sodium silicate binder modified by ultra-fine powder materials

This paper presents a new method of modifying sodium silicate binder with ultra-fine powders. The sodium silicate binder modified by ultra-fine powder A and the organic B can reduce the addition amount of the binder. The results indicate that the 24 h strength has increased by 39.9% at room temperature and the residual strength has decreased by 30.7% at 800℃, compared to the conventional sodium silicate. An available material to improve the moisture resistance was also found by adding about 2% more inorganic C, and it can increase the moist strength by 20%. In the end, the microanalyses are given to explain the modifying machanism, i. e., the ultra-fine powder A can refine the sodium silicate binder to avoid holes in the binder bond, which can increase the 24 h strength at room temperture, and can lead to more cracks in the bond after the molding sand is heated to 800℃. This is because of the stress caused by the new eutectic complex of modified sodium silicate binder.

Weld formation and heating mechanism in ultra-narrow gap withconstricted arc by ultra-fine granular flux

Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried out by changing voltage under different currents. The results indicate voltage range being fit for UNGW is about 22 -31 V under the current range of 200 -320 A. With the increasing of voltage, weld formation of UNGW has the law of lack of fusion on sidewall, good weld and undercut in turn under a certain current. In addition, the action relationships among arc, molten slag wall and sidewalls can be improved by properly adjusting voltage and current of arc, which makes cathode spot properly distribute in ultra-narrow gap. Therefore, the effective control of weld formation of UNGW has been achieved.

Isothermal Growth Kinetics of Ultra-fine Austenite Grains in a Nb-V-Ti Microalloyed Steel

Ultra-fine austenite grains with size of i-3 μm were prepared in a Nb-V-Ti steel through repetitive treatment of rapid heating and quenching. A model for the growth kinetics of these ultra-fine austenite grains was successfully created through successive 2 processes, and the activation energy Q for growth was estimated to be about 693.2 kJ/mol, which directly shows the inhibition effect of microalloy elements on the growth of ultra-fine austenite grains.

Investigation of compaction and sintering behavior of SiC powder after ultra-fine treatment

Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.

MICROSTRUCTURE TRANSFORMATION IN THE WELDING HEAT AFFECTED ZONE OF 800MPa GRADE ULTRA FINE STRUCTURED STEEL

The transformation behavior and microstructure development in the heat affected zone(HAZ) of 800MPa grade ultra fine structured steel was investigated. It was found thatthe HAZ has intermediate temperature transformation characteristics in a wide rangeof cooling rates, with the bainite sheaves consisting of bainite ferrite plates withoutcarbide precipitation and retained austenite in the fast cooling regime. At relativelyhigh cooling rates, which corresponded to low heat inputs, the hardness of the simulatedHAZ was above that of the base metal. When the cooling rate was below 9℃/s, thewelding HAZ would have an obvious softening. The analysis of transformation ratesin continuous cooling processes was completed by numerical differential method. Theresult indicated that the microstructure transformation rate of the HAZ in 800MPagrade ultra fine structured steel changed sharply to slow speeds when the cooling timet_(8/5) is longer than 7s.

Influence of Ultra-Fine B_4C and Nano-SiO_2 on the Properties of Alumina-Graphite Refractories

The role of nano-SiO 2 and ultra-fine boron carbide on the properties of alumina-graphite materials was investigated. The study showed that the ultra-fine boron carbide added modified the microstructure of residual carbon and promoted the chemical bond between residual carbon from phenolic resin and flake graphite. The carbon white could strengthen the residual carbon from phenolic resin. These two additives improved the mechanical properties of AG refractories at both room temperature and high temperature, and thermal shock resistance was improved noticeably. When the two additives were doped together, carbon white could retard the evaporation of B 2O 3. Thermal shock resistance was guaranteed with a smaller amount of ultra-fine boron carbide.

Effect of welding heat input on HAZ character in ultra-fine grain steel welding

In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO 2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from 0.6 mm to 2.1 mm.The average grain size grew up from 2～5 μm of base metal to 20～70 μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

Preparation of Well Dispersed and Ultra-Fine Ce(Zr)O_2 Mixed Oxide by Mechanochemical Processing

Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the crystalline Ce_2(CO_3)_3·8H_2O and ZrOCl_2·xH_2O are changed to amorphous cerium and zirconium hydroxide precursor after milling with ammonia, and Ce_(0.15)Zr_(0.85)O_2 mixed oxide with pure tetragonal phase structure and medium particle size(D_(50))less than 1μm is formed by calcining precursor over 673 K. The XRD patterns indicate that the crystal unite size increases with rising calcining temperature due to crystal growth. However, the particle size and BET surface area of the Ce(Zr)O_2 mixed oxide decreases with rising calcining temperature, which may be attributed to the contract of particles and the vanish of holes inside grains.

Characterization of Ultra Fine Solids(BS) in Athabasca Bitumen

The ultra fine (<200 nm) inorganic solids (BS) were separated from bitumen which was washed by toluene and centrifugated at 2000 rpm. The result of PAS FTIR and image of TEM showed that the structure of BS particles was smiliar to that of kaolinite clay. On the surface of BS, both toluene insoluble organic matter and structural OH group are detected at the same time. The surface characteristics imparted a bi-wettable nature to the BS. As a result, the BS is able to stabilize fine water emulsion in the bitumen phase. The organic matter associated with BS is a possible factor of the fouling on catalyst and equipment.