Comprehensive evaluation of chemical breakers for multistage network ultra-high strength gel

Polymer gels have been accepted as a useful tool to address many sealing operations such as drilling and completion,well stimulation,wellbore integrity,water and gas shutoff,etc.Previously,we developed an ultra-high strength gel(USGel)for medium to ultra-low temperature reservoirs.However,the removal of USGel is a difficult problem for most temporary plugging operations.This paper first provides new insights into the mechanism of USGel,where multistage network structure and physical entanglement are the main reasons for USGel possessing ultra-high strength.Then the effects of acid breakers,encapsulated breakers,and oxidation breakers(including H_(2)O_(2),Na_(2)S_(2)O_(8),Ca(ClO)_(2),H_(2)O_(2)+NaOH,Na_(2)S_(2)O_(8)+NaOH,and Ca(ClO)_(2)+NaOH)were evaluated.The effects of component concentration and temperature on the breaking solution were studied,and the corrosion performance,physical simulation and formation damage tests of the breaking solution were carried out.The final formulation of 2%-4%NaOH+4.5%-6%H_(2)O_(2) breaking solution was determined,which can make USGel completely turn into water at 35e105C.The combinations of“acid t breaking solution”,“acid+encapsulated breaker”and“encapsulated breaker+breaking solution”were evaluated for breaking effect.The acid gradually reduced the volume of USGel,which increased the contact area between breaking solution and USGel,and the effect of“4%acid+breaking solution”was 23 times higher than that of breaking solution alone at 35C.However,the acid significantly reduced the strength of USGel.This paper provides new insights into the breaking of high-strength gels with complex network structures.

Ultra-high cycle fatigue behavior of high strength steel with carbide-free bainite/martensite complex microstructure

The ultra-high cycle fatigue behavior of a novel high strength steel with carbide-free bainite/martensite （CFB/M） complex microstructure was studied. The ultra-high cycle fatigue properties were measured by ultrasonic fatigue testing equipment at a frequency of 20 kHz. It is found that there is no horizontal part in the S-N curve and fatigue fracture occurs when the life of specimens exceeds 10^7 cycles. In addition, the origination of fatigue cracks tends to transfer from the surface to interior of specimens as the fatigue cycle exceeds 10^7, and the fatigue crack originations of many specimens are not induced by inclusions, but by some kind of ＂soft structure＂. It is shown that the studied high strength steel performs good ultra-high cycle fatigue properties. The ultra-high fatigue mechanism was discussed and it is suggested that specific CFB/M complex microstructure of the studied steel contributes to its superior properties.

SCC evaluation of ultra-high strength steel in acidic chloride solution

The stress corrosion crack （SCC） susceptibility of ultra-high strength steel AerMet 100 was investigated by slow strain rate technique （SSRT）, tensile with polarization and surface analysis technique. The curves of tf^Cl/tf^W -strain rate are divided into three regions： stress-dominated region, SCC-dominated region, and corrosion-dominated region, so as the curves of εf^Cl/εf^W - strain rate and tm/tf-strain rate. The results of tensile tests with polarization show that the main SCC mechanism of AerMet 100 is anodic dissolution, which controls the corrosion process. The three regions have been discussed according to the relationship between the rate of slip-step formation and the rate of dissolution. Fracture appearances in different environments were analyzed by scanning electron microscopy （SEM）. SCC fracture appears as a mixture of intergranular and dimples, while it is totally dimples in the inert environment. The εf becomes the parameter to predict tf because the relationship between εf^Cl/εf^W and tf^Cl/tf^w is a straight line for AerMet 100.

Manifestations in Corrosion Prophase of Ultra-high Strength Steel 30CrMnSiNi2 A in Sodium Chloride Solutions

The corrosion behaviors of ultra-high strength steel 30CrMnSiNi2A in sodium chloride solution were studied by weight loss and electrochemical methods. The morphology of corrosion products was observed using scanning electron microscopy（SEM） and the composition was analyzed using an energy dispersive spectroscopy（EDS） and X-Ray diffraction （XRD）. The experimental results showed that the corrosion came from pitting corrosion and the rust layer was composed of outer rust layer γ-FeOOH and inner rust layer Fe_2O_3 with a little β-FeOOH. The correlation between corrosion rate and test time accorded with exponential rule. The corrosion current measured by polarization methods was higher than that calculated by weight loss method after a long-time immersion, the main reason was that,β-FeOOH and γ-Fe_2O_3 transformed by γ-FeOOH led to overestimating corrosion rate. The processes of corrosion prophase were obtained from XRD and EIS results. The corrosion product, Fe（OH）_2 formed at the initial stage stayed at a non-steady state and then consequently transferred to γ-FeOOH, γ-Fe_2O_3 or β-FeOOH.

Mechanical property and corrosion behavior of aged Cu-20Ni-20Mn alloy with ultra-high strength

The ultra-high strength Cu-20Ni-20 Mn alloy was prepared by vacuum melting and its mechanical property and corrosion behavior were investigated. After thermomechanical treatment, the alloy exhibited an ultra-high tensile strength of 1204 MPa and the applicable elongation of up to 6.2%. With the increasing exposure time in 3.5% Na Cl solution, the corrosion current of the alloy decreased, while the polarization resistance and the charge-transfer resistance of the corrosion surface increased. The corrosion products formed on the surface of the alloy exposed for 1 d, and further corrosion made the corrosion product layer much dense, increasing the corrosion resistance and protecting the alloy from further corrosion.

Microstructure and Mechanical Properties of Aer Met 100 Ultra-high Strength Steel Joints by Laser Welding

AerMet100 ultra-high strength steel plates with a thickness of 2 mm were welded using a COz laser welding system. The influences of the welding process parameters on the morphology and microstructure of the welding joints were investigated, and the mechanical property of the welding joints was analyzed. The experimental results showed that the fusion zone of welding joint mainly consisted of columnar grains and a fine dendrite substructure grew epitaxially from the matrix. With the other conditions remaining unchanged, a finer weld microstructure was along with the scanning speed increase. The solidification microstructure gradually transformed from cellular crystal into dendrite crystal and the spaces of dendrite secondary arms rose from the fusion line to the center of the fusion zone. In the fusion zone of the weld, the rapid cooling caused the formation of martensite, which led the microhardness of the fusion zone higher than that of the matrix and the heat affected zone. The tensile strength of the welding joints was tested as 1 700 MPa, which was about 87% of the matrix. However, the tensile strength of the welding joints without defects existed was tested as 1832 MPa, which was about 94% of the matrix.

Ultra-High Strength Concrete Mixtures Using Local Materials

This paper presents the development of ultra high strength concrete （UHSC） using local materials. UHSC mixture proportions were developed using local materials so that UHSC may be made more affordable to a wider variety of applications. Specifically, local sand with a top size of 600 um, and locally available Type I/II cement and silica fume were used in this research. Each of these material selections is seen as an improvement in sustainability for UHSC. Two mixtures （one with and one without fibers） were recommended as the UHSC mixtures. The greatest compressive strengths obtained in this study were 165.6 MPa for UHSC with steel fibers and 161.9 MPa for UHSC without fibers. The compressive and flexural strengths obtained from the UHSC mixtures developed in this work are comparable to UHSC strengths presented in the literature. Producing this innovative material with local materials reduces the cost of the material, improves sustainability, and produces mechanical performance similar to prepackaged, commercially available products.

Analysis of the effect of geometrical parameters on fatigue performance of spot-weld joint for ultra-high strength steel

This paper studied the spot welding structure of ultra-high strength steel 22MnB5.ANSYS software was adopted to simulate its static strength;BS5400 algorithm was used to calculate the fatigue life;and the grouping method was used to test the fatigue performance of tensile shear spot weld specimens.The simulation results were in good agreement with the experimental values.Based on the validation of the simulation method,influences of different structural parameters on static strength and fatigue life were explored by adopting single factor.The results showed that within the selected structure parameter range,increase of the sheet thickness,nugget diameter,sheet width and overlapping length can lead to longer fatigue life.Besides,the fatigue life of spot weld took on a linear relationship with the overlapping length,a DoseResp relationship with the sheet thickness,and a single exponential decay relationship with the sheet width and the nugget diameter.Moreover,in order to estimate the impact from various parameters on the fatigue life of the specimens,the Taguchi orthogonal design method was applied in the simulation design.The simulating result indicated that influence of the sheet thickness on fatigue life was the most significant.In addition,the effects of nugget diameter,sheet width and overlapping length on fatigue life were reduced in turn.

The temperature-dependent fracture strength model for ultra-high temperature ceramics

Breaking down the entire structure of a material implies severing all the bonds between its atoms either by applying work or by heat transfer. Because bond-breaking is indifferent to either means, there is a kind of equivalence between heat energy and strain energy. Based on this equivalence, we assume the existence of a constant maximum storage of energy that includes both the strain energy and the corresponding equivalent heat energy. A temperaturedependent fracture strength model is then developed for ultrahigh temperature ceramics （UHTCs）. Model predictions for UHTCs, HfB2, TiC and ZrB2, are presented and compared with the experimental results. These predictions are found to be largely consistent with experimental results.

Formation Mechanism and Microstructure of High-Strength Gypsum

The microstructure, phase composition, and thermal characteristics of various natural gypsums and the high-strength gypsum──the converted product of natural one are analysed.The formation mecbanism of high-strength gypsum is further discussed. It is found that the high-streugth gypsum is of hollow irregular hexagonal prism structure, which is almost free from tbe (010) and (100) cleavages and can form clustered fibrous crystals with high-strength.

Effect of anions on stress corrosion cracking behaviors of ultra-high strength steel 23Co14Ni12Cr3Mo

The effects of chloride,sulfate and carbonate anions on stress corrosion behaviors of ultra-high strength steel 23Co14Ni12Cr3Mo were studied by stress corrosion cracking(SCC)test method using double cantilever beam(DCB)specimens.The SCC morphology was observed by using scanning electron microscopy(SEM)and the composition of corrosion products was analyzed by using energy dispersive spectrometer(EDS).The results show that the crack propagates to bifurcation in NaCl and Na2SO4 solution,while the crack in Na2CO3 solution propagates along the load direction.The SCC rate in NaCl solution is the highest,while lower in Na2SO4 solution and little in Na2CO3 solution.From the SEM morphologies,quasi-cleavage fracture was observed in NaCl and Na2SO4 solutions,but intergranular features in Na2CO3 solution.The mechanism of anion effect on SCC of steel 23Co14Ni12Cr3Mo was studied by using full immersion test and electrochemical measurements.

Research and development of hot-rolled ultra-high strength steel at Baosteel

The effects of the composition and cooling process on the microstructures and properties of hot-rolled ultra-high strength low alloy （HSLA） steel, complex phase steel and martensite steel were studied in the laboratory. And S700MC and MP1200 ultra-high strength steels were trial produced at the 1 880 mm hot-rolling line of Baosteel. Compared with conventional hot-rolled high strength products,the idea that water is alloy was applied in the newly developed hot-rolled ultra-high strength steel. By the use of the economical composition design and controlled cooling after hot-rolling effectively,ultra-high strength steel of different steel grades can be obtained.

Internal oxidation of hot-rolled ultra-high strength steel and its effect on the surface quality of cold-rolled sheets

In this study,the scale and internal oxidation of hot-rolled ultra-high strength steel sheets were characterized.It was found that both the formation of the scale and the internal oxidation of Si and Mn depended on the coiling temperature and position of the steel sample on the strip coil.At a relatively high coiling temperature,a large amount of internal oxidation was observed on the samples cut from the middle of the coil.The depth of the internal oxidation zone exceeded 10 μm and a thin iron layer covering the scale was observed in some cases.Pickling and cold-rolling experiments were conducted on selected samples.Scale pickling was found to be greatly delayed by the formation of an iron layer,which frequently resulted in under-pickled defects.In addition,pickling of the entire internal oxidation zone was difficult,except at the grain boundaries,where the degree of internal Si and Mn oxidation was enriched.The surface of the cold-rolled steel sheet was ruined by the remaining oxidation zone in the subsurface of the pickled steel.The internal oxidation of hot-rolled ultra-high strength steel must be precisely controlled to improve the subsequent surface quality of cold-rolled steel.

Corrosion Behavior of Ultra-high Strength Steel 300M in Different Simulated Marine Environments

Corrosion behavior of 300M in neutralcorrosion environments containing Na Clsimulated by totalimmersion（TI）,salt spraying（SS）and periodic immersion（PI）,was investigated by surface analysis techniques,corrosion weight-loss method,and electrochemicalmeasurements.In totalimmersion environment,rust on the steelconsisted of a porous outer rust layer with main constituent of γ-Fe OOH,and an inner rust layer of dense Fe_3O_4 film with network broad cracks.In salt spraying environment,outer rust with main composition of γ-Fe OOH/α-Fe OOH/Fe_3O_4 was compact,and inner rust showed dense Fe_3O_4 film.Rust formed by periodic immersion exhibited a compact outer rust layer with constituent of α-Fe OOH/γ-Fe OOH/Fe_3O_4 and an inner rust layer with composition of α-Fe OOH/α-Fe_2O_3;inner rust showed a ultra-dense film adherent to the steel.The corrosion rate showed a rule of vss（salt spraying）〉vti（totalimmersion）〉〉vpi（periodic immersion）in 0-240 h,and vss≈vti？vpiin 240-720 h.The rust formed by periodic immersion was dense and compact,with stable electrochemicalproperties,and had excellent protection on the steel.Humidity and oxygen concentration in allthe environments played major roles in rust formation.

Experimental Study on Flexural Behavior of Post-Tensioning Bonded Partially Prestressed Ultra-High Strength Concrete Beams

This paper presents the results of four partially prestressed ultra-high strength concrete beams in flexure. The test results are used to evaluate the effects of prestressing tendon depth and area on flexure behavior of specimen beams. The test results indicate that: the cracking load,yielding load,peak load and stiffness postcracking of specimen beams are enhanced by reducing prestressing tendon depth or increasing prestressing tendon area, and the flexural ductility is improved by increasing prestressing tendon depth or reducing prestressing tendon area. The effect of complex reinforcement index considering the strength of the equivalence principle and the reinforcement position on loading levels under serviceability limit state,flexural strength and displacement ductility factor are studied. The influence coefficient of prestressing tendon kpis introduced in the complex reinforcement index. As the complex reinforcement index increases, the loading levels under serviceability limit state and flexural strength increases linearly,and the displacement ductility factor decreases linearly. The test results also verify the conventional beam flexural theory based on the plane cross-section assumption for predicting ultimate flexural strength of partially prestressed ultra-high strength concrete beams is valid. After the introduction of the coefficient kp,the calculation method of cracks in code for design of concrete structure in china are appropriated for the specimen beams.

Simulation about hot stamping of ultra-high strength steel on the basis of lightweight technology

With the development of automobile lightweight,it is very necessary to apply the ultra-high strength steel parts manufactured by hot stamping,which offers the possibility to reduce the weight of automobiles and maintain the safety requirement.In order to complete hot stamping,it is important to design the structure of parts reasonably,which is related with reasonable matching of strength.The objective of this paper is to guide the design of parts manufactured by hot stamping and find the forming technical requirements of vehicle performance.Through experiments,the paper obtains the stress and strain curves at different deformation temperatures and strain rates.Based on experimental data, the constitutive relationship model is established which can reflect the deformation capacity of ultra-high strength steel during the process of hot stamping.Combined with finite element simulation results of hot stamping by commercial software AUTOFORM,transfer path of load and matching law of strength,the paper determines the design criteria and forming technical requirements of parts manufactured by hot stamping.At the same time,the impact performance of front cross member internal plate is taken into consideration.

Research on the Performance of Titanium Gypsum Concrete Based on Calcium-Silicon-Sulfur Ratio

Based on the high sulfur content in titanium gypsum,the concept of the calcium-silicon-sulfur(Ca/Si/S)ratio was proposed.The Ca/Si/S ratio of concrete was adjusted by changing the titanium gypsum,fly ash,and cement con-tent.The effects of different Ca/Si/S ratios on the mechanical properties,hydration products,and concrete micro-structure were investigated by nuclear magnetic resonance,uniaxial compression,and scanning electron microscopy.The result shows:(1)The compressive strength of concrete mixed with titanium gypsum increases first and then decreases with the Ca/Si/S ratio decrease.When the Ca/Si/S ratio is 1:0.85:0.10,the strength reaches the peak and is lower than the blank group.(2)The microstructure indicates the addition of titanium gypsum can effectively stimulate the activity of fly ash.Still,too much or too little titanium gypsum will hamper concrete strength development.(3)Titanium gypsum concrete’s nuclear magnetic resonance T2 spectrum has two characteristic peaks.With the Ca/Si/S ratio decreasing,the micropores in the concrete expand towards the macropores.The compressive strength is negatively correlated with the proportion of macropores and is positively correlated with the proportion of no-capillary pores.

脱硫石膏强度及耐水性改善方法研究综述

针对脱硫石膏强度及耐水性改善方法和改性机理做了系统的归纳与分析。详细阐述了水泥、各种矿物掺合料、有机硅防水剂以及其他有机乳液等对脱硫石膏及其复合胶凝材料的强度和耐水性的影响,对各种改性方法的作用机理、优点以及不足之处进行了讨论。结果表明:掺入适量的水泥和矿物掺合料时会生成水硬性产物,脱硫石膏的强度和耐水性得到一定的改善,但是掺入过量时会造成不利的影响;水泥、粉煤灰和脱硫石膏之间的比例变化会对胶凝体系的强度和耐水性产生较大的影响;有机硅防水剂可以在脱硫石膏表面形成一层疏水性薄膜,显著提升脱硫石膏的耐水性,当与矿物掺合料复合作用于脱硫石膏时可以得到更好的力学性能和耐水性能;其他类型的有机防水剂均能改善脱硫石膏的耐水性,但是大部分会改变脱硫石膏的晶体形貌,对脱硫石膏的强度和耐水性产生不利影响;目前脱硫石膏的改性材料都比较复杂,单独作用时综合性能不佳,需要进一步研究与探讨更加简单、有效的改性材料和方法。

脱硫石膏基自流平砂浆的制备与性能研究

目的以脱硫石膏为主要胶凝材料,通过优化材料组成制备出主要性能满足相关标准要求的石膏基自流平砂浆。方法将脱硫石膏、水泥、细砂、减水剂和缓凝剂等组分按不同比例混合,以力学性能、30 min流动度为考查指标,设计单因素试验,探讨各组分用量对自流平砂浆性能的影响。结果随水灰比的增加,脱硫石膏净浆流动度增加,力学性能降低;减水剂掺量增加会使脱硫石膏净浆的30 min流动度提高,力学性能降低;掺入普通硅酸盐水泥能明显提高净浆30 min流动度以及抗折、抗压强度;随细砂掺量的增加,脱硫石膏基自流平砂浆的30 min流动度降低,抗折强度明显降低,抗压强度在细砂掺量为40%后明显降低。结论经优化后配制出的脱硫石膏基自流平砂浆的力学性能和30 min流动度满足《石膏基自流平砂浆》要求。

粉煤灰基地聚合物的制备及其性能研究

以低钙粉煤灰为硅铝原料制备了地聚合物胶凝材料,研究了激发剂种类和掺量对地聚合物抗压强度的影响,以及产物对Cr^(3+)和Pb^(2+)固化效果。结果表明:当水玻璃掺量为15%,脱硫石膏掺量为7%时,所制得地聚合物抗压强度最高,3 d、 7 d、28 d龄期抗压强度分别为19.8 MPa、32.5 MPa和53.5 MPa;地聚合物对重金属离子Cr^(3+)和Pb^(2+)的固化效果均较好,其在去离子水和硫酸硝酸混合酸液中的浸出量均远低于国标限值。