Effect of perforation density distribution on production of perforated horizontal wellbore

To address the issue of horizontal well production affected by the distribution of perforation density in the wellbore,a numerical model for simulating two-phase flow in a horizontal well is established under two perforation density distribution conditions(i.e.increasing the perforation density at inlet and outlet sections respectively).The simulation results are compared with experimental results to verify the reliability of the numerical simulation method.The behaviors of the total pressure drop,superficial velocity of air-water two-phase flow,void fraction,liquid film thickness,air production and liquid production that occur with various flow patterns are investigated under two perforation density distribution conditions based on the numerical model.The total pressure drop,superficial velocity of the mixture and void fraction increase with the air flow rate when the water flow rate is constant.The liquid film thickness decreases when the air flow rate increases.The liquid and air productions increase when the perforation density increases at the inlet section compared with increasing the perforation density at the outlet section of the perforated horizontal wellbore.It is noted that the air production increases with the air flow rate.Liquid production increases with the bubble flow and begins to decrease at the transition point of the slug-stratified flow,then increases through the stratified wave flow.The normalized liquid flux is higher when the perforation density increases at the inlet section,and increases with the radial air flow rate.

Finite Element Method Simulation of Wellbore Stability under Different Operating and Geomechanical Conditions

The variation of the principal stress of formations with the working and geo-mechanical conditions can trigger wellbore instabilities and adversely affect the well completion.A finite element model,based on the theory of poro-elasticity and the Mohr-Coulomb rock damage criterion,is used here to analyze such a risk.The changes in wellbore stability before and after reservoir acidification are simulated for different pressure differences.The results indicate that the risk of wellbore instability grows with an increase in the production-pressure difference regardless of whether acidification is completed or not;the same is true for the instability area.After acidizing,the changes in the main geomechanical parameters(i.e.,elastic modulus,Poisson’s ratio,and rock strength)cause the maximum wellbore instability coefficient to increase.

Integrated wellbore-reservoir-geomechanics modeling for enhanced interpretation of distributed fiber-optic strain sensing data in hydraulicfracture analysis

Fiber-optic distributed strain sensing(FO-DSS)has been successful in monitoring strain changes along horizontal wellbores in hydraulically fractured reservoirs.However,the mechanism driving the various FO-DSS responses associated with near-wellbore hydraulic fracture properties is still unclear.To address this knowledge gap,we use coupled wellbore-reservoir-geomechanics simulations to study measured strain-change behavior and infer hydraulic fracture characteristics.The crossflow among fractures is captured through explicit modeling of the transient wellbore flow.In addition,local grid refinement is applied to accurately capture strain changes along the fiber.A Base Case model was designed with four fractures of varying properties,simulating strain change signals when the production well is shut-in for 10 d after 240 d of production and reopened for 2 d.Strain-pressure plots for different fracture clusters were used to gain insights into inferring fracture properties using DSS data.When comparing the model with and without the wellbore,distinct strain change signals were observed,emphasizing the importance of incorporating the wellbore in FO-DSS modeling.The effects of fracture spacing and matrix permeability on strain change signals were thoroughly investigated.The results of our numerical study can improve the understanding of the relation between DSS signals and fracture hydraulic properties,thus maximizing the value of the dataset for fracture diagnostics and characterization.

Wellbore Cleaning Degree and Hydraulic Extension in Shale Oil Horizontal Wells

The efficient development and exploitation of shale oil depends on long-distance horizontal wells. As the degreeof cleaning of the wellbore plays a key role in these processes, in this study, this problem is investigated experimentallyby focusing on the dimensionless cuttings bed height. A method is proposed to calculate the horizontalwellhydraulic extension taking into account the influence of the wellbore cleaning degree on the wellborepressure distribution and assess the effect of a variety of factors such as the bottom hole pressure, the circulatingpressure drop, the drilling pump performance and the formation properties. The analysis shows that the hydraulicextension of horizontal wells decreases with an increase in the cuttings bed height, and the higher the displacementof drilling fluid, the faster the hydraulic extension declines. The annular pressure drop of the horizontalsection increases with the increase of the cuttings bed height, resulting in a higher bottom-hole pressure. Severalarguments are provided to guide the safe drilling of shale oil horizontal wells and overcome the limits of currenttechnological approaches.

High-precision nonisothermal transient wellbore drift flow model suitable for the full flow pattern domain and full dip range

A reliable multiphase flow simulator is an important tool to improve wellbore integrity and production decision-making.To develop a multiphase flow model with high adaptability and high accuracy,we first build a multiphase flow database with 3561 groups of data and developed a drift closure relationship with stable continuity and high adaptability.Second,a high-order numerical scheme with strong fault capture ability is constructed by effectively combining MUSCL technology,van Albada slope limiter and AUSMV numerical scheme.Finally,the energy equation is coupled into the AUSMV numerical scheme of the drift flow model in the form of finite difference.A transient non-isothermal wellbore multiphase flow model with wide applicability is formed by integrating the three technologies,and the effects of various factors on the calculation accuracy are studied.The accuracy of the simulator is verified by comparing the measurement results with the blowout experiment of a full-scale experimental well.

Wellbore stability model in shale formation under the synergistic effect of stress unloading-hydration

According to the transversely isotropic theory and weak plane criterion, and considering the mechanical damages due to stress unloading and hydration during drilling, a shale wellbore stability model with the influence of stress unloading and hydration was established using triaxial test and shear test. Then, factors influencing the wellbore stability in shale were analyzed. The results indicate that stress unloading occurs during drilling in shale. The larger the confining pressure and axial stress, the more remarkable weakening of shale strength caused by stress unloading. The stress unloading range is positively correlated with the weakening degree of shale strength. Shale with a higher development degree of bedding is more prone to damage along bedding. In this case, during stress unloading, the synergistic effect of weak structural plane and stress unloading happens, leading to a higher weakening degree of shale strength and poorer mechanical stability, which brings a higher risk of wellbore instability. Fluid tends to invade shale through bedding, promoting the shale hydration. Hydration also can weaken shale mechanical stability, causing the decline of wellbore stability. Influence of stress unloading on collapse pressure of shale mainly occurs at the early stage of drilling, while the influence of hydration on wellbore stability mainly happens at the late stage of drilling. Bedding, stress unloading and hydration jointly affect the wellbore stability in shale. The presented shale wellbore stability model with the influence of stress unloading and hydration considers the influences of the three factors. Field application demonstrates that the prediction results of the model agree with the actual drilling results, verifying the reliability of the model.

Analysis of Wellbore Flow in Shale Gas Horizontal Wells

Theflow behavior of shale gas horizontal wells is relatively complex,and this should be regarded as the main reason for which conventional pipeflow models are not suitable to describe the related dynamics.In this study,numerical simulations have been conducted to determine the gas-liquid distribution in these wells.In particular,using the measuredflow pressure data related to 97 groups of shale gas wells as a basis,9 distinct pipeflow models have been assessed,and the models displaying a high calculation accuracy for different water-gas ratio(WGR)ranges have been identified.The results show that:(1)The variation law of WGR in gas well satisfies a power function relation.(2)The well structure is the main factor affecting the gas-liquid distribution in the wellbore.(3)The Beggs&Brill,Hagedorn&Brown and Gray models exhibit a high calculation accuracy.

Study on Horizontal Well Layout Boundary Considering Wellbore Pressure Loss

Based on the Dikken analytical calculation method of wellbore pressure loss under single-phase fluid and turbulent flow conditions, the correlation model between horizontal well output and horizontal section length and horizontal section distributed pressure difference is constructed. The influence degree of wellbore pressure loss on daily oil production of horizontal well, horizontal section pressure and production effect of horizontal well under different horizontal well lengths is analyzed, which provides certain reference for the design of horizontal well length and well layout.

Numerical Analysis of Wellbore Instability in Gas Hydrate Formation During Deep-Water Drilling

Gas hydrate formation may be encountered during deep-water drilling because of the large amount and wide distribution of gas hydrates under the shallow seabed of the South China Sea. Hydrates are extremely sensitive to temperature and pressure changes, and drilling through gas hydrate formation may cause dissociation of hydrates, accompanied by changes in wellbore temperatures, pore pressures, and stress states, thereby leading to wellbore plastic yield and wellbore instability. Considering the coupling effect of seepage of drilling fluid into gas hydrate formation, heat conduction between drilling fluid and formation, hydrate dissociation, and transformation of the formation framework, this study established a multi-field coupling mathematical model of the wellbore in the hydrate formation. Furthermore, the influences of drilling fluid temperatures, densities, and soaking time on the instability of hydrate formation were calculated and analyzed. Results show that the greater the temperature difference between the drilling fluid and hydrate formation is, the faster the hydrate dissociates, the wider the plastic dissociation range is, and the greater the failure width becomes. When the temperature difference is greater than 7℃, the maximum rate of plastic deformation around the wellbore is more than 10%, which is along the direction of the minimum horizontal in-situ stress and associated with instability and damage on the surrounding rock. The hydrate dissociation is insensitive to the variation of drilling fluid density, thereby implying that the change of the density of drilling fluids has a minimal effect on the hydrate dissociation. Drilling fluids that are absorbed into the hydrate formation result in fast dissociation at the initial stage. As time elapses, the hydrate dissociation slows down, but the risk of wellbore instability is aggravated due to the prolonged submersion in drilling fluids. For the sake of the stability of the wellbore in deep-water drilling through hydrate formation, the drilling fluid with low temperatures should be given priority. The drilling process should be kept under balanced pressures, and the drilling time should be shortened.

An analytical solution to wellbore stability using Mogi-Coulomb failure criterion

Deep wellbores/boreholes are generally drilled into rocks for oil and gas exploration,monitoring of tectonic stresses purposes.Wellbore and tunnel in depth are generally in true triaxial stress state,even if the ground is under axisymmetric loading condition.Stability of such wellbores is very critical and collapse of wellbore must be avoided.Mogi-Coulomb failure criterion is a better representation of rock strength under true triaxial condition.In this paper,an analytical solution is proposed using Mogi-Coulomb failure criterion.The solution is obtained for rock mass exhibiting elastic-perfectly plastic or elastic-brittle-plastic behaviour considering in-plane isotropic stresses.The proposed solution is then compared with exact analytical solution for incompressible material and experimental results of thickwall cylinder.It is shown that the results obtained by the proposed analytical solution are in good agreement with the experimental results and exact analytical solution.A reduction of about 13%e20%in plastic zone from the proposed closed-form solution is observed,as compared to the results from the finite element method(FEM)based Mohr-Coulomb criterion.Next,the influences of various parameters such as Poisson’s ratio,internal pressure(mud weight),dilation angle,and out-of-plane stress are studied in terms of stress and deformation responses of wellbore.The results of the parametric study reveal that variation in the out-of-plane stress has an inverse relation with the radius of plastic zone.Poisson’s ratio does not have an appreciable influence on the tangential stress,radial stress and radial deformation.Dilation angle has a direct relation with the deformation.Internal pressure is found to have an inverse relation with the radial deformation and the radius of plastic zone.

The performance of stochastic designs in wellbore drilling operations

Wellbore drilling operations frequently entail the combination of a wide range of variables. This is underpinned by the numerous factors that must be considered in order to ensure safety and productivity. The heterogeneity and sometimes unpredictable behaviour of underground systems increases the sensitivity of drilling activities. Quite often the operating parameters are set to certify effective and efficient working processes. However, failings in the management of drilling and operating conditions sometimes result in catastrophes such as well collapse or fluid loss. This study investigates the hypothesis that optimising drilling parameters, for instance mud pressure, is crucial if the margin of safe operating conditions is to be properly defined. This was conducted via two main stages： first a deterministic analysis--where the operating conditions are predicted by conventional modelling procedures--and then a probabilistic analysis via stochastic simulations--where a window of optimised operation conditions can be obtained. The outcome of additional stochastic analyses can be used to improve results derived from deterministic models. The incorporation of stochastic techniques in the evaluation of wellbore instability indicates that margins of the safe mud weight window are adjustable and can be extended considerably beyond the limits of deterministic predictions. The safe mud window is influenced and hence can also be amended based on the degree of uncertainty and the permissible level of confidence. The refinement of results from deterministic analyses by additional stochastic simulations is vital if a more accurate and reliable representation of safe in situ and operating conditions is to be obtained during wellbore operations.

Mudcake effects on wellbore stress and fracture initiation pressure and implications for wellbore strengthening

Although a large volume of mudcake filtration test data is available in the literature, effects of mudcake on wellbore strengthening cannot be quantified without incorporating the data into a stress-analysis model. Traditional models for determining fracture initiation pressure （FIP） either consider a wellbore with an impermeable mudcake or with no mudcake at all. An analytical model considering permeable mudcake is proposed in this paper. The model can predict pore pressure and stress profiles around the wellbore, and consequently the FIP, for different mudcake thickness, permeability, and strength. Numerical examples are provided to illustrate the effects of these mudcake parameters. The results show that a low-permeability mudcake enhances FIP, mainly through restricting fluid seepage and pore pressure increase in the near- wellbore region, rather than by mudcake strength. Fluid loss pressure （FLP） should be distinguished from FIP when a mudcake is present on the wellbore wall. Fracture may occur behind the mudcake at FIP without mudcake rupture. The small effect of mudcake strength on FIP does not mean its effect on FLP is small too. Mudcake strength may play an important role in maintaining integrity of the wellbore once a fracture has initiated behind the mudcake.

A three-dimensional solution of hydraulic fracture width for wellbore strengthening applications

Determining the width of an induced hydraulic fracture is the first step for applying wellbore strengthening and hydraulic fracturing techniques. However, current 2-D analytical solutions obtained from the plane strain assumption may have large uncertainties when the fracture height is small. To solve this problem, a 3-D finite element method(FEM) is used to model wellbore strengthening and calculate the fracture width. Comparisons show that the 2-D plane strain solution is the asymptote of the 3-D FEM solution. Therefore, the 2-D solution may overestimate the fracture width. This indicates that the2-D solution may not be applicable in 3-D conditions. Based on the FEM modeling, a new 3-D semi-analytical solution for determining the fracture width is proposed, which accounts for the e ects of 3-D fracture dimensions, stress anisotropy and borehole inclination. Compared to the 2-D solution, this new 3-D semi-analytical solution predicts a smaller fracture width.This implies that the 2-D-based old design for wellbore strengthening may overestimate the fracture width, which can be reduced using the proposed 3-D solution. It also allows an easy way to calculate the fracture width in complex geometrical and geological conditions. This solution has been verified against 3-D finite element calculations for field applications.

Fluid-solid coupling model for studying wellbore instability in drilling of gas hydrate bearing sediments

As the oil or gas exploration and development activities in deep and ultra- deep waters become more and more, encountering gas hydrate bearing sediments （HBS） is almost inevitable. The variation in temperature and pressure can destabilize gas hydrate in nearby formation around the borehole, which may reduce the strength of the formation and result in wellbore instability. A non-isothermal, transient, two-phase, and fluid-solid coupling mathematical model is proposed to simulate the complex stability performance of a wellbore drilled in HBS. In the model, the phase transition of hydrate dissociation, the heat exchange between drilling fluid and formation, the change of mechanical and petrophysical properties, the gas-water two-phase seepage, and its interaction with rock deformation are considered. A finite element simulator is developed, and the impact of drilling mud on wellbore instability in HBS is simulated. Results indicate that the re- duction in pressure and the increase in temperature of the drilling fluid can accelerate hydrate decomposition and lead to mechanical properties getting worse tremendously. The cohesion decreases by 25% when the hydrate totally dissociates in HBS. This easily causes the wellbore instability accordingly. In the first two hours after the formation is drilled, the regions of hydrate dissociation and wellbore instability extend quickly. Then, with the soaking time of drilling fluid increasing, the regions enlarge little. Choosing the low temperature drilling fluid and increasing the drilling mud pressure appropriately can benefit the wellbore stability of HBS. The established model turns out to be an efficient tool in numerical studies of the hydrate dissociation behavior and wellbore stability of HBS.

Wellbore stability analysis to determine the safe mud weight window for sandstone layers

The wellbore stability of a vertical well through the sandstone reservoir layers of the Asmari oil-bearing formation in south-west Iran is investigated.The safe drilling-fluid density range for maintaining wellbore stability is determined and simulated using FLAC3 D software and a finite volume model established with drilled strata geomechanical features.The initiation of plastic condition is used to determine the safe mud weight window(SMWW)in specific sandstone layers.The effects of rock strength parameters,major stresses around the wellbore and pore pressure on the SMWW are investigated for this wellbore.Sensitivity analysis reveals that a reduction in cohesion and internal friction angle values leads to a significant narrowing of the SMWW.On the other hand,the reduction of pore pressure and the ratio between maximum and minimum horizontal stresses causes the SMWW to widen significantly.The ability to readily quantify changes in SMWW indicates that the developed model is suitable as a well planning and monitoring tool.

Novel Water-Based Drilling and Completion Fluid Technology to Improve Wellbore Quality During Drilling and Protect Unconventional Reservoirs

The efficient exploration and development of unconventional oil and gas are critical for increasing the self-sufficiency of oil and gas supplies in China.However,such operations continue to face serious problems(e.g.,borehole collapse,loss,and high friction),and associated formation damage can severely impact well completion rates,increase costs,and reduce efficiencies.Water-based drilling fluids possess certain advantages over oil-based drilling fluids(OBDFs)and may offer lasting solutions to resolve the aforementioned issues.However,a significant breakthrough with this material has not yet been made,and major technical problems continue to hinder the economic and large-scale development of unconventional oil and gas.Here,the international frontier external method,which only improves drilling fluid inhibition and lubricity,is expanded into an internal-external technique that improves the overall wellbore quality during drilling.Bionic technologies are introduced into the chemical material synthesis process to imitate the activity of life.A novel drilling and completion fluid technique was developed to improve wellbore quality during drilling and safeguard formation integrity.Macroscopic and microscopic analyses indicated that in terms of wellbore stability,lubricity,and formation protection,this approach could outperform methods that use typical OBDFs.The proposed method also achieves a classification upgrade from environmentally protective drilling fluid to an ecologically friendly drilling fluid.The developed technology was verified in more than 1000 unconventional oil and gas wells in China,and the results indicate significant alleviation of the formation damage attributed to borehole collapse,loss,and high friction.It has been recognized as an effective core technology for exploiting unconventional oil and gas resources.This study introduces a novel research direction for formation protection technology and demonstrates that observations and learning from the natural world can provide an inexhaustible source of ideas and inspire the creation of original materials,technologies,and theories for petroleum engineering.

Numerical stress analysis for the multi-casing structure inside a wellbore in the formation using the boundary element method

A multi-casing structure in drilling engineering can be considered as an inhomogeneous body consisting of many different materials. The mechanical behavior of the inhomogeneous body in an infinite domain is very com- plicated. In this paper, a detailed expression about the fictitious stress method of the boundary element method （BEM） is demonstrated for the inhomogeneous body. Then the fictitious stress method is deployed to investigate the stresses for the multi-casing structure under non-uniform loading conditions and an irregular wellbore. Three examples of the multi-casing structure in the borehole imply the high effectiveness of BEM for complex geometries related to the borehole in an infinite formation. The effects of casing eccentricity and the interfacial gap on the stress field are discussed. The eccentric casing takes the potential yield when the eccentric orientation is along the direction of Sh. Under different eccentric orientations, the yon Mises stress in the casing increases with increasing degree of eccentricity. The radial stress in the multi-casing structure is always continuous along the radius, but the circumferential stress is discontinuous at the interface. The radial stress decreases and the circumferential stress increases with the increasing of the interfacial gap between the adjacent materials.

Effects of creep characteristics of natural gas hydrate-bearing sediments on wellbore stability

Natural gas hydrate(NGH)reservoirs consist of the types of sediments with weak cementation,low strength,high plasticity,and high creep.Based on the kinetics and thermodynamic characteristics of NGH decomposition,herein a heat-fluid-solid coupling model was established for studying the wellbore stability in an NGH-bearing formation to analyze the effects of the creep characteristics of NGH-bearing sediments during long-term drilling.The results demonstrated that the creep characteristics of sediments resulted in larger plastic yield range,thus aggravating the plastic strain accumulation around the wellbore.Furthermore,the creep characteristics of NGH-bearing sediments could enhance the effects induced by the difference in horizontal in situ stress,as a result,the plastic strain in the formation around the wellbore increased nonlinearly with increasing difference in in situ stress.The lower the pore pressure,the greater the stress concentration effects and the higher the plastic strain at the wellbore.Moreover,the lower the initial NGH saturation,the greater the initial plastic strain and yield range and the higher the equivalent creep stress.The plastic strain at the wellbore increased nonlinearly with decreasing initial saturation.

An approach for wellbore failure analysis using rock cavings and image processing

There have been interests to link different cuttings/cavings to various wellbore failure types during drilling. This concept is essential when caliper and image logs are not available. Identification ofwellbore failure during drilling gives more chance of immediate actions before wireline logging program. In this paper, an approach was presented based on the image processing of ditch cuttings. This approach uses the sphericity and roundness of cuttings as input data to classify caving types and subsequently deter- mine the dominant failure type. Likewise, common definitions of cavings were discussed initially before a new criterion is suggested. This quantitative criterion was examined by observations from caliper and acoustic image logs as well. The proposed approach and criterion were implemented on ditch cuttings taken from a well in Western Australia. Results indicate that the primary failure is shear failure （breakout） due to high levels of angular cavings. However, another failure due to the fluid invasion into pre-existing fractures was also recorded by blocky cavings.

Research regarding coal-bed wellbore stability based on a discrete element model

Wellbore instability is a key problem restricting efficient production of coal-bed methane. In order to perform thorough and systematic research regarding coal-bed wellbore stability problems, a new discrete element model which fully considers the features of cleat coal-beds is established based on the Kirsch equation. With this model, the safe pipe tripping speed, drilling fluid density window and coal- bed collapse/fracture pressure are determined; in addition, the relationships between pipe tripping speed and pipe size, cleat size, etc. and wellbore stability are analyzed in the coal-bed drilling and pipe tripping processes. The case studies show the following results： the wellbore collapses （collapse pressure： 4.33 MPa） or fractures （fracture pressure： 12.7 MPa） in certain directions as a result of swab or surge pressure when the pipe tripping speed is higher than a certain value; the cleat face size has a great influence on wellbore stability, and if the drilling fluid pressure is too low, the wellbore is prone to collapse when the ratio of the face cleat size to butt cleat size is reduced; however, if the drilling fluid pressure is high enough, the butt cleat size has no influence on the wellbore fracture; the factors influencing coal-bed stability include the movement length, pipe size, borehole size.